An efficient manufacturing method for I-shaped cross-sectional CFRP beam with arbitrary arrangement of carbon fiber using electro-activated resin molding

Abstract

The I-shaped cross-sectional beam of CFRP (CFRP I-beam) is usually manufactured by the continuous protrusion method. Carbon fibers can only be arranged in the longitudinal direction. The CFRP I-beam with arbitrary arrangement of carbon fiber was manufactured with applying the electro-activated deposition molding method. The carbon fiber fabric was immersed in the deposition solution and energized, epoxy resin precipitated around carbon fiber and impregnated. The resin-impregnated fabric was installed to the mold, and the CFRP I-beam was fabricated. The CFRP I-beam was subjected to three-point bending tests, and the relationship between load-deflection was simulated by finite-element analysis.     

Band Gap Modification of Diamond Photonic Crystals by Changing the Volume Fraction of the Dielectric Lattice

Photonic crystals with a diamond structure of epoxy lattices in which TiO₂-based ceramic particles are dispersed were fabricated by stereolithography. The periodicity of the lattice was designed to reflect electromagnetic waves in the gigahertz range. The volume fraction (β) of the dielectric lattice medium was modified from 14% to 33% by changing the rod diameter of the lattice. The photonic band gap was observed along Γ-L 〈111〉, Γ-X 〈100〉, and Γ-K 〈110〉 directions and the complete photonic band gap was formed at over β= 20%. The width of the forbidden gap increased gradually when the β increased over 14%, and reached 2.4 GHz at β= 33%. These results agreed with the band calculation using the plane wave expansion method.     

Structure and properties of nanocomposites based on poly(butylene succinate) and organically modified montmorillonite

Poly(butylene succinate) and organically modified montmorillonite nanocomposites with there different compositions were prepared via melt blending in a twin‐screw extruder. The structure of the nanocomposites was studied with X‐ray diffraction and transmission electron microscopy, which revealed the formation of intercalated nanocomposites, regardless of the silicate loading. Dynamic mechanical analysis revealed a substantial increase in the storage modulus of the nanocomposites over the entire temperature range investigated. The tensile property measurements showed a relative increase in the stiffness with a simultaneous decrease in the yield strength in comparison with that of neat poly(butylene succinate). The oxygen gas barrier property of neat poly(butylene succinate) improved after nanocomposite preparation with organically modified montmorillonite. The effect of the layered‐silicate loading on the melt‐state linear viscoelastic behavior of the intercalated nanocomposites was also investigated. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 777–785, 2006     

Effect of MgO Addition on the Bondability and Interfacial Reaction between Dielectric and Glass-Ceramics for the Fabrication of Multi-Component Ceramic Substrates

Bondability and interfacial reaction between dielectric and insulator layers have been examined to obtain a basic understanding of bonding mechanisms. Lead-containing complex perovskite was used as a dielectric material. Two kinds of glass-ceramics were used as insulator material; lead borosilicate glass containing Al_2O3 (insulator A) and the same containing Al₂O₃ and M_gO (insulator B). Dielectric and insulator layers did not bond when insulator A was used. When insulator B was used, however, strong bonding was achieved between the two layers by firing the powder compacts at temperatures between 800° and 1000°C. Addition of M_gO to lead borosilicate glass increased the thermal expansion coefficient to that of the dielectric and enhanced the formation of reaction layers, resulting in good bonding. Two reaction layers were identified. The main reaction products were enstatite and bredigite for one layer contacting the dielectric, and enstatite and a compound with the same diffraction pattern as that of faujasite for the other layers contacting insulator B.     

Influence of the nigrosine dye on the thermal behavior of polyamide 66

To reveal the effect of the nigrosine dye, that the addition of the dye lowers the crystallization point (T_c) of molten polyamide resins with substantially no shift in the melting point (T_m), thus suppressing the crystallization enhancement of the crystalline nucleation agents, the characteristics of polyamide 66 (PA‐66) containing nigrosine dye EX (N‐EX) were investigated. Differential scanning calorimetry (DSC) analysis showed that the addition of N‐EX reduced the crystallization rate and T_c of molten PA‐66 with substantially no shift in T_m, and the crystallization enthalpy per unit of weight of PA‐66 was substantially constant. T_c of molten PA‐66 was lowered with an increase in the amount of N‐EX and reached its maximum at 13 wt % N‐EX. Dynamic mechanical analysis showed that the glass‐transition temperature and the secondary glass‐transition temperature increased with an increasing amount of the dye. On the other hand, the DSC and X‐ray diffraction results indicated that no dye molecule was present in the crystal structure of PA‐66. This effect of the nigrosine dye on PA‐66 is in contrast to those of crystalline nucleation agents, plasticizers, and antiplasticizers. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3270–3274, 2006     

Novel CO2 Absorbents Using Lithium-Containing Oxide

We have discovered a series of lithium-containing oxides that immediately react with ambient carbon dioxide (CO₂) up to 700°C. The products react and return reversibly to the oxides at a temperatures higher than about 700°C. The absorption capacity surpasses that of other CO₂ absorbents by a factor of 10. Utilizing these absorbents, the possibility of a CO₂ separation system that operates at around 500°C is proposed. It is generally believed that a CO₂ separation process operable at temperatures higher than 500°C has the special benefit of a small energy penalty. Moreover, the absorption also proceeds at ambient temperature in the atmospheric environment. This property offers the possibility of many other applications, such as air cleaners or cartridges. Therefore, we think these materials have the potential to make a valuable contribution to the realization of CO₂ emission control.     

Corrosion behavior of wire-arc-sprayed stainless steel coating on mild steel

The corrosion characteristics of a wire-are-sprayed stainless steel coating on mild steel have been investigated in regards to atomizing gases and sealing treatment. Salt spray test was performed. The corrosion behavior of the coating was observed under a microscope succesively through a cycling test of wetting and drying in a salt solution. The sealing-treated coating was found to rust faster compared with the non-sealing-treated coating; it protected the mild steel substrate against corrosion, but even it deteriorated the coating itself due to the interruption of the substrate as an anode. The air-atomized coating ruste more heavily than the nitrogen-atomized one. Four different phases were observed in the coating in regards to corrosion behavior; namely, chromium-based oxide, iron-based oxide, chromium-depleted metallic phase, and stainless steel matrix phase. It was found that the chromium-depleted metallic phase and the iron-based oxide are non-corrosion-resistant, whereas the chromium-based oxide and the stainless steel matrix phase are corrosion-resistant.     

An architecture framework for an adaptive extensible processor

To improve the performance of embedded processors, an effective technique is collapsing critical computation subgraphs as application-specific instruction set extensions and executing them on custom functional units. The problem with this approach is the immense cost and the long times required to design a new processor for each application. As a solution to this issue, we propose an adaptive extensible processor in which custom instructions (CIs) are generated and added after chip-fabrication. To support this feature, custom functional units are replaced by a reconfigurable matrix of functional units (FUs). A systematic quantitative approach is used for determining the appropriate structure of the reconfigurable functional unit (RFU). We also introduce an integrated framework for generating mappable CIs on the RFU. Using this architecture, performance is improved by up to 1.33, with an average improvement of 1.16, compared to a 4-issue in-order RISC processor. By partitioning the configuration memory, detecting similar/subset CIs and merging small CIs, the size of the configuration memory is reduced by 40%.     

A Thermodynamic Property Model for the Binary Mixture of Methane and Hydrogen Sulfide

A thermodynamic property model with new mixing rules using the Helmholtz free energy is presented for the binary mixture of methane and hydrogen sulfide based on experimental P_ρ T_x data, vapor–liquid equilibrium data, and critical-point properties. The binary mixture of methane and hydrogen sulfide shows vapor–liquid–liquid equilibria and a divergence of the critical curve. The model represents the existing experimental data accurately and describes the complicated behavior of the phase equilibria and the critical curve. The uncertainty in density calculations is estimated to be 2%. The uncertainty in vapor–liquid equilibrium calculations is 0.02 mole fraction in the liquid phase and 0.03 mole fraction in the vapor phase. The model also represents the critical points with an uncertainty of 2% in temperature and 3% in pressure. Graphical and statistical comparisons between experimental data and the available thermodynamic models are discussed