Investigating the effect of SPS‎ parameters on densification ‎and fracture toughness of ZrB2-SiC nanocomposite‎

In this study, the effect of sintering parameters on densification and fracture toughness of spark plasma sintering ZrB₂-SiC nanocomposites was evaluated. For this purpose, ZrB₂-??30?vol% SiC nanocomposites in the conditions of ?1600?°C-4?min, 1700?°C-4?min, 1800?°C-4?min, 1800?°C-8?min, 1800?°C-12?min? were sintered.? Scanning Electron Microscopy (SEM) was used in order to investigate the ?microstructural variations. The bulk density was measured accoring to ASTM C 373–88. Single edge notch beam (SENB) method was used to ?determine the fracture toughness of samples. Microstructural observations showed that ?an increase in sintering temperature led to slight ?increase in SiC grains size but no sensitive variation in ZrB₂. However, increasing the sintering time resulted to increase both ZrB₂ and SiC grain size. Also, it was found, temperature and time ascent always increases the relative density. In addition, it was concluded that optimal temperature and time to reach the highest fracture toughness are 1800?°C and 8?min, respectively. Investigation of SEM images of the Vickers indent and their path propagation showed that the deviation and branching of crack are the most important toughening ?mechanisms in ZrB₂-SiC nanocomposites.?     

Optimisation of the spark plasma sintering process for high volume fraction SiCp/Al composites by orthogonal experimental design

Based on orthogonal experimental design (OED), the effects of the sintering pressure, sintering temperature and holding time on the mechanical properties of 50 vol% silicon carbide particle (SiCp)/2024Al composites prepared by spark plasma sintering (SPS) were investigated. The sintering pressure had the greatest effect on the density and bending strength of the material among these three factors, followed by sintering temperature and holding time. The optimised process conditions for producing the 50 vol% SiCp/2024Al were sintering at 550 °C for 5 min under 40 MPa, which resulted in a composite material with a density of 99.7% and good interface bonding with a comparatively high bending strength of 766.65 MPa. This work provides a promising method to produce high volume fraction composites that can meet high strength requirements.     

Preceramic paper-derived Ti3Al(Si)C2-based composites obtained by spark plasma sintering

The paper describes the structure and properties of preceramic paper-derived Ti₃Al(Si)C₂-based composites fabricated by spark plasma sintering. The effect of sintering temperature and pressure on microstructure and mechanical properties of the composites was studied. The microstructure and phase composition were analyzed by scanning electron microscopy (SEM) and X-ray diffraction (XRD), respectively. It was found that at 1150 °C the sintering of materials with the MAX-phase content above 84 vol% leads to nearly dense composites. The partial decomposition of the Ti₃Al(Si)C₂ phase becomes stronger with the temperature increase from 1150 to 1350 °C. In this case, composite materials with more than 20 vol% of TiC were obtained. The paper-derived Ti₃Al(Si)C₂-based composites with the flexural strength > 900 MPa and fracture toughness of >5 MPa m^1/2 were sintered at 1150 °C. The high values of flexural strength were attributed to fine microstructure and strengthening effect by secondary TiC and Al₂O₃ phases. The flexural strength and fracture toughness decrease with increase of the sintering temperature that is caused by phase composition and porosity of the composites. The hardness of composites increases from ~9.7 GPa (at 1150 °C) to ~11.2 GPa (at 1350 °C) due to higher content of TiC and Al₂O₃ phases.     

Insight into tribological and corrosion behaviour of binderless TiCxNy ceramic composites processed via pulsed electric current sintering technique

The study presents the corrosion behaviour and wear response of pulsed electric current sintered binderless TiC₅₀N₅₀, TiC₇₀N₃₀, and TiC₉₀N₁₀ based ceramic composites, consolidated by spark plasma sintering (SPS), and the relative densities were evaluated using the Archimedes principle. The microstructural evolutions of the sintered samples were examined through various microscopy techniques, and their susceptibility to corrosion in aggressive chloride environment was assessed using open circuit potential, potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) methods. The microstructural examination of the specimens showed the presence of different phases within the titanium carbonitride (TiCN) cermets. The wear resistance evaluated using the frictional coefficient (COF) and calculated wear rate showed that the specimens exhibited an improved resistance. The specimens further showed enhanced resistance to corrosion in the test electrolyte, as the TiC₅₀N₅₀ cermet displayed enhanced resistance to the aggressive chloride ions in comparison to the other specimens.     

Ablation behavior and mechanism of bulk MoAlB ceramic at ∼1670–2550 °C in air plasma flame

In this work, MoAlB samples for plasma exposure test were condensed by spark plasma sintering at 1200 °C for 10 min. Ablation resistance of MoAlB ceramic was investigated in a plasma torch facility for about 30 s at high temperature range of ～1670?2550 °C, which provided a quasi-real hypersonic service environment. The results showed that the linear ablation rate was increased from 0 μm/s at ～1670 °C to 86.4 μm/s at ～2550 °C. At ～1670 °C, the ablated surface of MoAlB ceramic was covered by Al₂O₃ layer, presenting excellent ablation resistance. At ～2220 °C, the macroscopic cracks were induced by thermal stress, which opened up channels for the inward diffusion of oxygen and deteriorated the ablation resistance of the substrate. Above ～2400 °C, the volatile MoO₃ and B₂O₃ and the erosion of viscous oxides by the high shearing force of plasma stream were the main ablation mechanisms.     

Influences of hydrogen and various gas fuel addition to different liquid fuels on the performance characteristics of a spark ignition engine

This study reports the impacts of dual fuel mixtures on the theoretical performance characteristics of a spark ignition engine (SIE). The effects of addition of liquefied hydrogen, methane, butane, propane (additive fuels) into gasoline, iso-octane, benzene, toluene, hexane, ethanol and methanol fuels (primary fuels) on the variation of power, indicated mean effective pressure (IMEP), thermal efficiency, exergy efficiency, were examined by using a combustion model. The fuel additives were ranged from 10 to 50% by mass. The results exhibited that the ratios of hydrogen, methane, butane, propane noticeably affect the performance of the engine. The maximum increase ratio of power is 82.59% with 50% of toluene ratio and its maximum decrease ratio is 10.84% with 50% of methanol ratio in hydrogen mixtures. The maximum increase ratio of thermal efficiency and exergy efficiency are observed as 26.75% and 32.23% with the combustion of benzene-hydrogen mixtures. The maximum decrease ratio of thermal efficiency is 29.71% with the combustion of 50% of methanol ratio and it is 21.95% for the exergy efficieny with the combustion of 50% of ethanol ratio in hydrogen mixtures. The power, IMEP, thermal efficiency and exergy efficiency of primary fuels demonstrate different variation characteristics with respect to type and ratio of additive fuels.     

Suppressed atomic diffusion in flash sintering of bismuth telluride

Bi₂Te₃ materials were synthesised by the recently developed flash sintering (FS) method, and the rapid densification effect was studied. Whereas a fully densified sample can be obtained with a feeding current of 1.2 kA for 1 s, the limited heating effect reduces grain growth and atomic diffusion. Interestingly, the significant chemical reaction suppression with oxygen contaminants, which induces electron doping, has a meaningful electronic properties impact. The large negative Seebeck coefficient of ? 138.9 μV/K in the sample prepared by conventional current sintering of 773 K for 3 min, in which the oxygen diffuses into the Bi₂Te₃ phase, is significantly reduced to ? 8.5 μV/K in the FS sample, much closer to the intrinsic p-type conduction in Bi₂Te₃ raw powder. These results suggest that the limited FS heating effect may contribute to preserving the intrinsic raw powder properties in the sintered material by avoiding excess atomic diffusion and undesirable reactions.     

Control of barium ferrite decomposition during spark plasma sintering: Towards nanostructured samples with anisotropic magnetic properties

The sintering of barium ferrite (BaM) nano-sized powders by spark plasma sintering was studied. At the surface of the samples, an iron-rich layer (magnetite) was formed due to the decomposition of BaM and segregation in the secondary phases. To prevent the formation of secondary phases different protection layers between the graphite mould and the sample were used. Their effect on the sample microstructure was studied by X-ray diffraction and scanning electron microscopy. The most suitable protection layer was a highly dense sintered disc of aluminium oxide. Using this dense protection layer, sintered discs of BaM with 82% of theoretical density and grains of 90 ± 50 nm were obtained. A magnetic anisotropy was achieved from the sintering of the BaM particles with the largest shape anisotropy.     

Toughening effect of multi-walled boron nitride nanotubes and their influence on the sintering behaviour of 3Y-TZP zirconia ceramics

Different amounts (0.5, 1, 2.5 and 5 wt%) of hollow “cylindrical” and “bamboo-like” boron nitride nanotubes (BNNTs) have been used to reinforce 3Y-TZP zirconia ceramics via spark plasma sintering. No significant influence of different morphologies of BNNTs on the mechanical properties at the macro-scale (elastic modulus, hardness, and fracture toughness) has been observed. The fracture toughness increased continuously with the increasing amount of the BN nanotubes up to 2.5%, resulted in the improvement of ∼100% compared to the reference ZrO₂. A direct influence of BNNTs on the toughening of ZrO₂ has been recognized. The BNNTs strengthen the zirconia grain boundaries resulting in the alteration in fracture mode from inter- to trans-granular. The BNNTs also promoted the transformation toughening of zirconia. Their influence on the bridging and pull out has been confirmed by the investigation of the composites with the amorphous borosilicate matrix.     

Spark plasma sintering of oxides and carbide dispersed zirconia inert matrix fuels

Zirconia-based inert matrix fuels reinforced by ZrC were synthesized via spark plasma sintering (SPS). Composites with full density were obtained. In order to prevent the oxidation introduced by dispersed ZrC in the bulk composite, SiC and ZrB₂ were later added into the composite and their capability to improve oxidation resistance was examined. SiC was found to form an oxidation layer which could enhance the oxidation resistance. In addition, micro hardness was improved attributing to effective sintering facilitated by silica flow and distribution of ZrC. With an optimum sintering condition and the addition of SiC, thermal conductivity was improved at higher temperature with the help of unoxidized ZrC reinforcement in the bulk composite.