Study of a novel silica gel–water adsorption chiller. Part II. Experimental study

The prototype of a novel silica gel–water adsorption chiller is built and its performance is tested in detail. The experimental results show that the refrigerating capacity (RC) and COP of the chiller are 7.15 and 0.38 kW, respectively, when the hot water temperature is 84.8 °C, the cooling water temperature is 30.6 °C, and the chilled water outlet temperature is 11.7 °C. The RC will reach 6 kW under the condition of 65 °C hot water temperature, 30.5 °C cooling water temperature and 17.6 °C chilled water temperature. The results confirm that this kind of adsorption chiller is an effective refrigerating machine though its performance is not as fine as the prediction results. Also it is well effectively driven by a low-grade heat source. Therefore, its applications to the low-grade heat source are much attractive.     

Waste heat driven dual-mode, multi-stage, multi-bed regenerative adsorption system

Over the past few decades there have been considerable efforts to use adsorption (solid/vapor) for cooling and heat pump applications, but intensified efforts were initiated only since the imposition of international restrictions on the production and utilization of CFCs and HCFCs. In this paper, a dual-mode silica gel–water adsorption chiller design is outlined along with the performance evaluation of the innovative chiller. This adsorption chiller utilizes effectively low-temperature solar or waste heat sources of temperature between 40 and 95 °C. Two operation modes are possible for the advanced chiller. The first operation mode will be to work as a highly efficient conventional chiller where the driving source temperature is between 60 and 95 °C. The second operation mode will be to work as an advanced three-stage adsorption chiller where the available driving source temperature is very low (between 40 and 60 °C). With this very low driving source temperature in combination with a coolant at 30 °C, no other cycle except an advanced adsorption cycle with staged regeneration will be operational. The drawback of this operational mode is its poor efficiency in terms of cooling capacity and COP. Simulation results show that the optimum COP values are obtained at driving source temperatures between 50 and 55 °C in three-stage mode, and between 80 and 85 °C in single-stage, multi-bed mode.     

Study on adsorption refrigeration cycle utilizing activated carbon fibers. Part 2. Cycle performance evaluation

Thermal heat driven adsorption systems have been gained considerable attention on the recent energy utilization trend. However, the drawbacks of these adsorption systems are their poor performance. It is urgently necessary to improve the system performance of the adsorption cycles. There are two major ways for the system performance improvement. One is to develop new adsorbent material well suited to low temperature heat regeneration. The other is to enhance heat and mass transfer in the adsorber/desorber heat exchanger. The objective of the paper is to investigate the system performance of an adsorption cycle. The cycle utilizes activated carbon fiber (ACF)/methanol as adsorbent/refrigerant pair. In this paper, specific cooling effect SCE and COP of the system are numerically evaluated from the adsorption equilibrium theory with different hot, cooling and chilled fluid inlet temperatures. It is confirmed that the influences of hot, cooling and chilled fluid inlet temperatures on the system performance are qualitatively similar to those of silica gel/water pair. Even though, the driving temperature levels of ACF/methanol and silica gel/water are different. There is an optimum condition for COP to reach at maximum for ACF/methanol pair. Particularly, the ACF/methanol system shows better performance with lower chilled fluid inlet temperature between −20 and 20 °C.     

Experimental investigation of a micro-combined cooling, heating and power system driven by a gas engine

An experimental investigation of the performance of a micro-combined cooling, heating and power (CCHP) system is described. The natural gas and LPG-fired micro-CCHP system uses a small-scale generator set driven by a gas engine and a new small-scale adsorption chiller, which has a rated electricity power of 12 kW, a rated cooling of 9 kW and a rated heating capacity of 28 kW. Silica gel–water is used as working pair in the adsorption cooling system. The refrigeration COP of the adsorption chiller is over 0.3 for 13 °C evaporation temperature. The test facility designed and built is described, which supplies better test-rig platform for cooling, heating and power cogeneration. Experimental methodology of this system is presented and the results are discussed. An energetic analysis of micro-CCHP system is performed as well. The overall thermal and electrical efficiency is over 70%.     

Study of a novel silica gel–water adsorption chiller. Part I. Design and performance prediction

A novel silica gel–water adsorption chiller is designed and its performance is predicted in this work. This adsorption chiller includes three vacuum chambers: two adsorption/desorption (or evaporation/condensation) vacuum chambers and one heat pipe working vacuum chamber as the evaporator. One adsorber, one condenser and one evaporator are housed in the same chamber to constitute an adsorption/desorption unit. The evaporators of two adsorption/desorption units are combined together by a heat-pipe heat exchanger to make continuous refrigerating capacity. In this chiller, a vacuum valve is installed between the two adsorption/desorption vacuum chambers to increase its performance especially when the chiller is driven by a low temperature heat source. The operating reliability of the chiller rises greatly because of using fewer valves. Furthermore, the performance of the chiller is predicted. The simulated results show that the refrigerating capacity is more than 10 kW under a typical working condition with hot water temperature of 85 °C, the cooling water temperature of 31 °C and the chilled water inlet temperature of 15 °C. The COP exceeds 0.5 even under a heat source temperature of 65 °C.     

A theoretical study of a novel regenerative ejector refrigeration cycle

There has been a demand for developments of the ejector refrigeration systems using low grade thermal energy, such as solar energy and waste heat. In this paper, a novel regenerative ejector refrigeration cycle was described, which uses an auxiliary jet pump and a conventional regenerator to enhance the performance of the novel cycle. The theoretical analysis on the performance characteristics was carried out for the novel cycle with the refrigerant R141b. Compared with the conventional cycle, the simulation results show that the coefficient of performance (COP) of the novel cycle increases, respectively, by from 9.3 to 12.1% when generating temperature is in a range of 80–160 °C, the condensing temperature is in a range of 35–45 °C and the evaporating temperature is fixed at 10 °C. Especially due to the enhanced regeneration with increasing the pump outlet pressure, the improvement of COP of the novel cycle is approached to 17.8% compared with that in the conventional cycle under the operating condition that generating temperature is 100 °C, condensing temperature is 40 °C and evaporating temperature is 10 °C. Therefore, the characteristics of the novel cycle performance show its promise in using low grade thermal energy for the ejector refrigeration system.     

Evaluation of minimum desorption temperatures of thermal compressors in adsorption refrigeration cycles

The purpose of this paper is to identify the minimum desorption temperatures required to operate thermally driven adsorption beds of a solid sorption refrigeration system. The method is based on the evaluation of uptake efficiency of the adsorption bed and estimating there from conditions under which the compressor ceases to provide any throughput. The difference in the densities of the refrigerant between the inlet and outlet, the adsorption characteristics of the adsorbate–refrigerant pair and the void volume in the thermal compressor are the contributors to the manifestation of the desorption state. Among them, the void volume is a controllable parameter whose role is analogous to the clearance volume in a positive displacement compressor. The methodology has been tested out with three systems, namely, silica gel + water, activated carbon fiber + ethanol and activated carbon + HFC 134a systems. It is shown that waste heat at as low as 60 °C can operate these systems which make them good energy conservation devices through recovery of low grade process waste heat.     

Experimental study on a continuous adsorption water chiller with novel design

A newly developed adsorption water chiller is introduced and tested. In the new adsorption refrigeration system, there are no refrigerant valves, the problem of mass transfer resistance resulting in pressure drop along refrigerant passage in conventional systems when methanol or water is used as refrigerant can be absolutely solved. Silica-gel–water is used as working pair and mass recovery-like process is adopted in order to use low temperature heat source ranging from 70 to 85 °C effectively. The experiment results demonstrate that the chiller (26.4 kg silica-gel in each adsorber) has a cooling capacity of 2–7.3 kW and COP ranging 0.2–0.42 according to different evaporating temperatures. Based on the experimental tests of the first prototype, the second prototype is designed and tested; the experimental data demonstrate that the chiller performance has been greatly improved, with a heat source temperature of 80 °C, a COP over 0.5 and cooling capacity of 9 kW has been achieved at evaporating temperature of 13 °C.     

Application of thermal battery in the ice storage air-conditioning system as a subcooler

This article experimentally investigates the thermal performance of a thermal battery used in the ice storage air-conditioning system as a subcooler. The thermal battery utilizes the superior heat transfer characteristics of two-phase closed thermosyphon and eliminates the drawbacks found in convectional energy storage systems. Experimental investigations are first conducted to study the thermal behavior of thermal battery under different charge temperatures (−5 °C to −9 °C) in which water is used as the energy storage material. This study also examines the thermal performance of the subcooled ice storage air conditioner under different cooling loads. Experimental data of temperature variation of water, ice fraction, refrigerant mass flow rate and coefficient of performance (COP) are obtained. The results show that supercooling phenomenon appears in the water and it can be ended when the charge temperature is lower than −6 °C. The system gives 28% more cooling capacity and 8% higher COP by the contribution of the thermal battery used as a subcooler.     

Carbon–ammonia pairs for adsorption refrigeration applications: ice making, air conditioning and heat pumping

A thermodynamic cycle model is used to select an optimum adsorbent-refrigerant pair in respect of a chosen figure of merit that could be the cooling production (MJ m⁻³), the heating production (MJ m⁻³) or the coefficient of performance (COP). This model is based mainly on the adsorption equilibrium equations of the adsorbent–refrigerant pair and heat flows. The simulation results of 26 various activated carbon–ammonia pairs for three cycles (single bed, two-bed and infinite number of beds) are presented at typical conditions for ice making, air conditioning and heat pumping applications. The driving temperature varies from 80 °C to 200 °C. The carbon absorbents investigated are mainly coconut shell and coal based types in multiple forms: monolithic, granular, compacted granular, fibre, compacted fibre, cloth, compacted cloth and powder. Considering a two-bed cycle, the best thermal performances based on power density are obtained with the monolithic carbon KOH-AC, with a driving temperature of 100 °C; the cooling production is about 66 MJ m⁻³ (COP = 0.45) and 151 MJ m⁻³ (COP = 0.61) for ice making and air conditioning respectively; the heating production is about 236 MJ m⁻³ (COP = 1.50).     

Theoretical and experimental study on characteristics of a novel silica gel–water chiller under the conditions of variable heat source temperature

In this paper, a transient model of a silica gel–water adsorption chiller, which is developed in Shanghai Jiao Tong University (SJTU), is developed in order to simulate the evaporating, condensing, and adsorption temperature. Furthermore, this model is verified by a series of experiments. The theoretical studies and experimental data show that the coefficient of performance (COP) is influenced significantly by the variation rates of the heat source temperatures. The results also show that when this chiller is driven by solar energy, a buffer tank should be adopted in the system in order to get better performance when solar insolation is low, and should not be utilized when solar insolation is high, otherwise low COP will be gotten for the reason of the consumption of high electric energy.     

Performance of an HCFC22-based vapour absorption refrigeration system

A single-stage vapour absorption refrigeration system (VARS) is tested with monochlorodifluoromethane (HCF22) as refrigerant and different absorbents: dimethylether of tetraethylene glycol (DMETEG) and dimethyl acetamide (DMA). The influence of generator temperatures in the range 75–95°C, which represents low-grade heat sources, is studied. Cooling water temperatures were varied between 20 and 30°C. Two cases of cooling water flow paths are considered, i.e. water entering either absorber or condenser, which are connected in series. For HCFC22-DMETEG, COP values in the range 0.2–0.36 and evaporator temperatures between 0 and 10°C are obtained. For HCF22-DMA, COP values in the range 0.3–0.45 and evaporator temperatures between −10 and 10°C are obtained. It is observed that HCFC22-DMETEG can work at lower heat source temperatures than HCFC22-DMA. However, at the same operating conditions HCFC22-DMA is better from the viewpoints of circulation ratio and COP. Experiments also show that at low heat source temperature, cooling water temperature has strong influence on circulation ratio but does not affect COP significantly. Preferably, cooling water should first flow through the condenser and then through the absorber in order to achieve improved overall performance.     

Forced convection adsorption cycle with packed bed heat regeneration: Cycle à adsorption à convection forcée avec régénération thermique du lit fixe

The convective thermal wave is part of a patented cycle which uses heat transfer intensification to achieve both high efficiency and small size from a solid adsorption cycle. Such cycles normally suffer from low power density because of poor heat transfer through the adsorbent bed. Rather than attempting to heat the bed directly, it is possible to heat the refrigerant gas outside the bed and to circulate it through the bed in order to heat the sorbent. The high surface area of the grains leads to very effective heat transfer with only low levels of parasitic power needed for pumping. The new cycle presented here also utilises a packed bed of inert material to store heat between the adsorption and desorption phases of the cycle. The high degree of regeneration possible leads to good coefficients of performance (COPs). Thermodynamic modelling, based on measured heat transfer data, predicts a COP (for a specific carbon) of 0.90 when evaporating at 5°C and condensing at 40°C, with a generating temperature of 200°C and a modest system regenerator effectiveness of 0.8. Further improvement is possible. Experimental heat transfer measurements and cycle simulations are presented which show the potential of the concept to provide the basis of a gas-fired air conditioner in the range 10–100 kW cooling. A research project to build a 10-kW water chiller is underway. The laboratory system, which should be operational by June 1997, is described.     

Performances of adsorption systems for ambient heating and air conditioning: Performances de systèmes à adsorption pour le chauffage et le conditionnement d''air d''ambiance

Two adsorption systems are considered: zeolite–water and activated carbon–methanol, both consisting of two ‘uniform temperature' adsorbent beds operating with internal heat recovery by a heat carrier circuit. Regarding the zeolite–water system, the performance obtained with a new adsorbent bed, with good heat transfer properties, is compared with a traditional tube and fin exchanger embedded with zeolite pellets. The performances were calculated by using a dynamic model developed and validated previously. Results show that the system based on the new adsorber has a higher specific power and the same Coefficient of Performance. Results of simulation for adsorbers consisting of finned tube heat exchangers and utilising the activated carbon–methanol pair are also presented.     

Simulation d'une machine frigorifique à absorption fonctionnant avec des mélanges d'alcanes

We propose in this article an absorption chiller operating with binary alkane mixtures as an alternative to compression machines. It is an installation using low-level energy at a temperature below 150 °C (waste heat or solar energy) and operating with environmentally friendly fluids. Ten mixtures are considered and compared with two cooling mediums of the condenser and the absorber: the ambient air at 35 °C and the water at 25 °C. For an air-cooled chiller, the COP reaches 0.37 for the n-butane/octane system. This value remains 27% lower than that of an ammonia/water installation operating under the same conditions. For a water-cooling chiller, the n-butane/octane and propane/octane systems give a COP of about 0.63, which is comparable to that of the ammonia/water system. When n-butane is used as refrigerant, the machine works at a pressure under 5 bars, which is an advantage compared with machines working with ammonia/water mixtures.     

An experimental solar-powered adsorptive refrigerator tested in Burkina-Faso

An adsorptive solar refrigerator was built and tested in May 1999 in Ouagadougou, Burkina-Faso. The adsorption pair is activated carbon + methanol. The adsorber is also the solar collector (2 m², single glazed), the condenser is air-cooled (natural convection) and the evaporator contains 40 l of water that can freeze into ice. This amount of ice acts as a cold storage for the cold cabinet (available volume of 440 l). Elements such as valves and a graduated bottle are installed, but only for experimental purposes. Apart from these valves, and also ventilation dampers which are open at night time and closed at daytime, the machine does not contain any moving parts and does not consume any mechanical energy. Within the requirement of vacuum technology, the machine is relatively easy to manufacture, so that construction in Burkina-Faso is feasible. Experimental performance is presented in terms of gross solar COP. During the test period, irradiance were quite good (between 19 and 25 MJ m⁻²), but the ambient temperature was relatively warm (averagely 27.4 °C at sunrise and 37.4 °C at mid-afternoon). The experimental values of the gross solar COP lie between 0.09 and 0.13. Despite a warm climate, the performance of the machine compares favourably to previously published results.

Résumé

An adsorptive solar refrigerator was built and tested in May 1999 in Ouagadougou, Burkina-Faso. The adsorption pair is activated carbon + methanol. The adsorber is also the solar collector (2 m², single glazed), the condenser is air-cooled (natural convection) and the evaporator contains 40 l of water that can freeze into ice. This amount of ice acts as a cold storage for the cold cabinet (available volume of 440 l). Elements such as valves and a graduated bottle are installed, but only for experimental purposes. Apart from these valves, and also ventilation dampers which are open at night time and closed at daytime, the machine does not contain any moving parts and does not consume any mechanical energy. Within the requirement of vacuum technology, the machine is relatively easy to manufacture, so that construction in Burkina-Faso is feasible. Experimental performance is presented in terms of gross solar COP. During the test period, irradiance were quite good (between 19 and 25 MJ m⁻²), but the ambient temperature was relatively warm (averagely 27.4 °C at sunrise and 37.4 °C at mid-afternoon). The experimental values of the gross solar COP lie between 0.09 and 0.13. Despite a warm climate, the performance of the machine compares favourably to previously published results.     

Review of advanced absorption cycles: performance improvement and temperature lift enhancement

The objective of this study is to propose and evaluate advanced absorption cycles for the coefficient of performance (COP) improvement and temperature lift enhancement applications. The characteristics of each cycle are assessed from the viewpoints of the ideal cycle COP and its applications. The advanced cycles for the COP improvement are categorized according to their heat recovery method: condensation heat recovery, absorption heat recovery, and condensation/absorption heat recovery. In H₂O–LiBr systems, the number of effects and the number of stages can be improved by adding a third or a fourth component to the solution pairs. The performance of NH₃–H₂O systems can be improved by internal heat recovery due to their thermal characteristics such as temperature gliding. NH₃–H₂O cycles can be combined with adsorption cycles and power generation cycles for waste heat utilization, performance improvement, panel heating and low temperature applications. The H₂O–LiBr cycle is better from the high COP viewpoints for the evaporation temperature over 0°C while the NH₃–H₂O cycle is better from the viewpoint of low temperature applications. This study suggests that the cycle performance would be significantly improved by combining the advanced H₂O–LiBr and NH₃–H₂O cycles.     

Use of compound desiccant to develop high performance desiccant cooling system

The paper is aimed to develop a high performance rotary solid desiccant cooling system using a novel compound desiccant wheel (DW). The unique feature of the desiccant wheel is that it can work well under a lower regeneration temperature and have a higher dehumidification capacity due to the contribution of the new compound desiccant materials. Experimental results indicate that the novel desiccant wheel under practical operation can remove more moisture from the process air by about 20–40% over the desiccant wheel employing regular silica gel. A mathematical model that is used to predict the system performance has been validated with the test results. By integrating the desiccant wheel with evaporative cooling, heat recovery and heating for regeneration sections, a solid desiccant cooling system can be formed. Simulation results show that because of the use of the new compound desiccant, the desiccant cooling system can work under much lower regeneration temperature and have a relative high COP, thus low grade thermal energy resources, such as solar energy, waste heat, etc., can be efficiently utilized to drive such a cooling cycle.     

Study on an activated carbon fiber–ethanol adsorption chiller: Part I – system description and modelling

This article presents the transient modelling for a two-bed, activated carbon fiber (ACF)–ethanol adsorption chiller. This innovative adsorption chiller employs pitch based ACF of type A-20 as adsorbent which is a fibrous adsorbent having the advantages of fast adsorption rate, high porosity and ease of handling when compared with granular adsorbents and powdered adsorbents. Ethanol is used as refrigerant as it has no harm to environment, it is a non-toxic substance, moreover, ethanol has comparatively higher vapor pressure even at low temperature. This innovative system utilizes effectively low-temperature waste heat sources of temperature between 60 and 95 °C along with a coolant at 30 °C. We have found that, regardless of the initial mass distribution, the ACF–ethanol adsorption chiller is able to achieve the same cyclic-steady-state within three cycles or 1890 s.