Ultrasensitive Strain Sensor Based on Separation of Overlapped Carbon Nanotubes

Although there have been remarkable improvements in stretchable strain sensors, the development of strain sensors with scalable fabrication techniques and which both high sensitivity and stretchability simultaneously is still challenging. In this work, a stretchable strain sensor based on overlapped carbon nanotube (CNT) bundles coupled with a silicone elastomer is presented. The strain sensor with overlapped CNTs is prepared by synthesizing line‐patterned vertically aligned CNT bundles and rolling and transferring them to the silicone elastomer. With the sliding and disconnection of the overlapped CNTs, the strain sensor performs excellently with a broad sensing range (≥145% strain), ultrahigh sensitivity (gauge factor of 42 300 at a strain of 125–145%), high repeatability, and durability. The performance of the sensor is also tunable by controlling the overlapped area of CNT bundles. Detailed mechanisms of the sensor and its applications in human motion detection are also further investigated. With the novel structure and mechanism, the sensor can detect a wide range of strains with high sensitivity, demonstrating the potential for numerous applications including wearable healthcare devices.     

Auxetic Mechanical Metamaterials to Enhance Sensitivity of Stretchable Strain Sensors

Stretchable strain sensors play a pivotal role in wearable devices, soft robotics, and Internet‐of‐Things, yet these viable applications, which require subtle strain detection under various strain, are often limited by low sensitivity. This inadequate sensitivity stems from the Poisson effect in conventional strain sensors, where stretched elastomer substrates expand in the longitudinal direction but compress transversely. In stretchable strain sensors, expansion separates the active materials and contributes to the sensitivity, while Poisson compression squeezes active materials together, and thus intrinsically limits the sensitivity. Alternatively, auxetic mechanical metamaterials undergo 2D expansion in both directions, due to their negative structural Poisson's ratio. Herein, it is demonstrated that such auxetic metamaterials can be incorporated into stretchable strain sensors to significantly enhance the sensitivity. Compared to conventional sensors, the sensitivity is greatly elevated with a 24‐fold improvement. This sensitivity enhancement is due to the synergistic effect of reduced structural Poisson's ratio and strain concentration. Furthermore, microcracks are elongated as an underlying mechanism, verified by both experiments and numerical simulations. This strategy of employing auxetic metamaterials can be further applied to other stretchable strain sensors with different constituent materials. Moreover, it paves the way for utilizing mechanical metamaterials into a broader library of stretchable electronics.     

Surface Strain Redistribution on Structured Microfibers to Enhance Sensitivity of Fiber‐Shaped Stretchable Strain Sensors

Fiber‐shaped stretchable strain sensors with small testing areas can be directly woven into textiles. This paves the way for the design of integrated wearable devices capable of obtaining real‐time mechanical feedback for various applications. However, for a simple fiber that undergoes uniform strain distribution during deformation, it is still a big challenge to obtain high sensitivity. Herein, a new strategy, surface strain redistribution, is reported to significantly enhance the sensitivity of fiber‐shaped stretchable strain sensors. A new method of transient thermal curing is used to achieve the large‐scale fabrication of modified elastic microfibers with intrinsic microbeads. The proposed strategy is independent of the active materials utilized and can be universally applied for various active materials. The strategy used here will shift the vision of the sensitivity enhancement method from the active materials design to the mechanical design of the elastic substrate, and the proposed strategy can also be applied to nonfiber‐shaped stretchable strain sensors.     

Metal Deposition on a Self‐Generated Microfibril Network to Fabricate Stretchable Tactile Sensors Providing Analog Position Information

Stretchable conductors and sensors have attracted great attention for use in electronic skin and healthcare monitoring. Despite the development of many stretchable conductors, there are still very few studies that utilize the conventional methods making electrodes and circuits used in current industry. A method is proposed to fabricate a stretchable electrode pattern and a stretchable tactile sensor by simply depositing linear metal lines through a mask on a stretchable substrate. A method is developed of a self‐generating microfibril network on the surface of stretchable block copolymer substrates. The formation mechanism of the microfibril network is studied with finite element method simulations. Metals (Au and Ag nanowires) are deposited directly on the substrate through a patterned mask. This study shows that strain‐insensitive circuit and strain‐sensitive sensor can be fabricated in a controlled way by adjusting the thickness of the deposited metal, which makes it easy to fabricate a tactile sensor by metal deposition. Also, by using the characteristic that the sensor has different sensitivity depending on the line pattern width, a novel sensor structure simultaneously providing analog‐type position information and pressure value is proposed.     

Bioinspired Dual-Mode Stretchable Strain Sensor Based on Magnetic Nanocomposites for Strain/Magnetic Discrimination

Recently, flexible stretchable sensors have been gaining attention for their excellent adaptability for electronic skin applications. However, the preparation of stretchable strain sensors that achieve dual-mode sensing while still retaining ultra-low detection limit of strain, high sensitivity, and low cost is a pressing task. Herein, a high-performance dual-mode stretchable strain sensor (DMSSS) based on biomimetic scorpion foot slit microstructures and multi-walled carbon nanotubes (MWCNTs)/graphene (GR)/silicone rubber (SR)/Fe₃O₄ nanocomposites is proposed, which can accurately sense strain and magnetic stimuli. The DMSSS exhibits a large strain detection range (≈160%), sensitivity up to 100.56 (130–160%), an ultra-low detection limit of strain (0.16% strain), and superior durability (9000 cycles of stretch/release). The sensor can accurately recognize sign language movement, as well as realize object proximity information perception and whole process information monitoring. Furthermore, human joint movements and micro-expressions can be monitored in real-time. Therefore, the DMSSS of this work opens up promising prospects for applications in sign language pose recognition, non-contact sensing, human-computer interaction, and electronic skin.     

Editable Supercapacitors with Customizable Stretchability Based on Mechanically Strengthened Ultralong MnO2 Nanowire Composite

Although some progress has been made on stretchable supercapacitors, traditional stretchable supercapacitors fabricated by predesigning structured electrodes for device assembling still lack the device‐level editability and programmability. To adapt to wearable electronics with arbitrary configurations, it is highly desirable to develop editable supercapacitors that can be directly transferred into desirable shapes and stretchability. In this work, editable supercapacitors for customizable shapes and stretchability using electrodes based on mechanically strengthened ultralong MnO₂ nanowire composites are developed. A supercapacitor edited with honeycomb‐like structure shows a specific capacitance of 227.2 mF cm^?2 and can be stretched up to 500% without degradation of electrochemical performance, which is superior to most of the state‐of‐the‐art stretchable supercapacitors. In addition, it maintains nearly 98% of the initial capacitance after 10 000 stretch‐and‐release cycles under 400% tensile strain. As a representative of concept for system integration, the editable supercapacitors are integrated with a strain sensor, and the system exhibits a stable sensing performance even under arm swing. Being highly stretchable, easily programmable, as well as connectable in series and parallel, an editable supercapacitor with customizable stretchability is promising to produce stylish energy storage devices to power various portable, stretchable, and wearable devices.     

3D‐Structured Stretchable Strain Sensors for Out‐of‐Plane Force Detection

Stretchable strain sensors, as the soft mechanical interface, provide the key mechanical information of the systems for healthcare monitoring, rehabilitation assistance, soft exoskeletal devices, and soft robotics. Stretchable strain sensors based on 2D flat film have been widely developed to monitor the in‐plane force applied within the plane where the sensor is placed. However, to comprehensively obtain the mechanical feedback, the capability to detect the out‐of‐plane force, caused by the interaction outside of the plane where the senor is located, is needed. Herein, a 3D‐structured stretchable strain sensor is reported to monitor the out‐of‐plane force by employing 3D printing in conjunction with out‐of‐plane capillary force‐assisted self‐pinning of carbon nanotubes. The 3D‐structured sensor possesses large stretchability, multistrain detection, and strain‐direction recognition by one single sensor. It is demonstrated that out‐of‐plane forces induced by the air/fluid flow are reliably monitored and intricate flow details are clearly recorded. The development opens up for the exploration of next‐generation 3D stretchable sensors for electronic skin and soft robotics.     

Highly Sensitive and Stretchable Resistive Strain Sensors Based on Microstructured Metal Nanowire/Elastomer Composite Films

High sensitivity and high stretchability are two conflicting characteristics that are difficult to achieve simultaneously in elastic strain sensors. A highly sensitive and stretchable strain sensor comprising a microstructured metal nanowire (mNW)/elastomer composite film is presented. The surface structure is easily prepared by combining an mNW coating and soft‐lithographic replication processes in a simple and reproducible manner. The densely packed microprism‐array architecture of the composite film leads to a large morphological change in the mNW percolation network by efficiently concentrating the strain in the valley regions upon stretching. Meanwhile, the percolation network comprising mNWs with a high aspect ratio is stable enough to prevent electrical failure, even under high strains. This enables the sensor to simultaneously satisfy high sensitivity (gauge factor ≈81 at >130% strain) and high stretchability (150%) while ensuring long‐term reliability (10 000 cycles at 150% strain). The sensor can also detect strain induced by bending and pressure, thus demonstrating its potential as a versatile sensing tool. The sensor is successfully utilized to monitor a wide range of human motions in real time. Furthermore, the unique sensing mechanism is easily extended to detect more complex multiaxial strains by optimizing the surface morphology of the device.     

Nondestructive Evaluation on Strain Sensing Capability of Piezoelectric Sensors for Structural Health Monitoring

A kind of strain-sensing-based piezoelectric sensor was fabricated, and the mixture of cement powder and epoxy resin was used as the packaging layer. A nondestructive strain sensitivity testing method based on strain-sensing capability of piezoelectric sensor is presented. The theoretical foundation indicates that output voltage of piezoelectric sensor and strain of structure keep linear relationship when corresponding parameters are ascertained. Quasi-static responses and low-frequency (0–40 Hz) dynamic responses of piezoelectric sensors and strain gauges are analyzed. The results show that the piezoelectric sensors are sensitive and can accurately reflect the strain variation of structures. The quantification of output voltage and strain is investigated, and quasi-static and dynamic sensitivities were acquired (159.52–515.48 mV/με). With increasing of vibration frequency, the area of hysteresis loop decreases, and the strain sensitivity of sensor increases. Combining sensitivities with output voltages of sensors, the strain variation of structures could be obtained, which exhibit great application potentials of piezoelectric sensors for structural strain monitoring in low-frequency vibrations in civil engineering.     

气溶胶微喷射打印柔性应变传感器及性能研究

目的 研究气溶胶微喷射打印工艺在制备柔性应变传感器方面的可行性。方法 利用气溶胶微喷射打印工艺不受限于柔性基底且打印定位精度高的优势，通过等离子清洗技术增大PDMS表面附着力，使用纳米银墨水与PDMS基底制作用于人体运动检测的电阻式柔性应变传感器。结果 通过等离子清洗PDMS基底表面，解决了打印过程中柔性应变传感器因PDMS表面纳米银液滴凝聚而产生的不导电问题。探究了气溶胶微喷射打印工艺参数对打印银线宽度的影响规律，发现增大鞘气流量或缩小喷头内径能有效减小打印线宽。利用高精度万用表检测由气溶胶微喷射打印制备的传感器在受力时产生的电信号，测试传感器在无应力状态下导电性良好且稳定，计算出传感器应变在3.5%内且灵敏度可达163.84。将传感器用于人体手指部位的运动监测，证明其具有检测微小信号的能力。结论 气溶胶微喷射打印工艺可用于制备所需要的柔性应变传感器，该传感器在智能穿戴设备方面具有一定应用潜力。     

Comparison between point and long‐gage FBG‐based strain sensors during a railway bridge load test

Strain is a key parameter in laboratory and bridge load testing. The selection of a strain sensor depends on several factors, including the aim of the test and the specimen material. The application of the right sensor is vital to obtain accurate readings, especially in the case of heterogeneous materials such as concrete. This paper focuses on long‐gage and point fiber Bragg grating‐based strain sensors and their possible applications on concrete elements. First, strain sensors are described, after which long‐gage and point fiber Bragg grating strain sensors are compared in a concrete specimen test, a concrete column test and static and dynamic load tests on a concrete railway bridge. Results show that although it is advisable to use long‐gage sensors when monitoring heterogeneous materials, there are some particular cases were both sensors type can provide accurate strain measurements.     

Mechanics for stretchable sensors

In the past decade, high performance stretchable sensors have found many exciting applications including epidermal and in vivo monitors, minimally invasive surgical tools, as well as deployable structure health monitors (SHM). Although wafer based electronics are known to be rigid and planar, recent advances in manufacture and mechanics have made intrinsically stiff and brittle inorganic electronic materials stretchable and compliant. This review article summarizes the most recent mechanics studies on stretchable sensors composed of ceramic and metallic functional materials. The discussion will focus around the most popular “island plus serpentine” design where active electronic or sensing components are housed on an array of isolated, micro-scale islands which are interconnected by electrically conductive, stretchable, serpentine thin films. The mechanics of polymer supported islands, freestanding serpentines, and polymer supported serpentines will be introduced. The effects of feature geometry and polymer substrate on the stretchability, compliance, as well as functionality of the sensor system will be discussed in details. The tradeoff between mechanics and functionality gives rise to the challenge of simultaneously optimizing the structure and performance of stretchable sensors.     

Hierarchical Synergistic Structure for High Resolution Strain Sensor with Wide Working Range

Strain sensors have been attracting tremendous attention for the promising application of wearable devices in recent years. However, the trade-off between high resolution, high sensitivity, and broad detection range is a great challenge for the application of strain sensors. Herein, a novel design of hierarchical synergistic structure (HSS) of Au micro cracks and carbon black (CB) nanoparticles is reported to overcome this challenge. The strain sensor based on the designed HSS exhibit high sensitivity (GF > 2400), high strain resolution (0.2%) even under large loading strain, broad detection range (>40%), outstanding stability (>12000 cycles), and fast response speed simultaneously. Further, the experiments and simulation results demonstrate that the carbon black layer greatly changed the morphology of Au micro-cracks, forming a hierarchical structure of micro-scale Au cracks and nano-scale carbon black particles, thus enabling synergistic effect and the double conductive network of Au micro-cracks and CB nanoparticles. Based on the excellent performance, the sensor is successfully applied to monitoring tiny signals of the carotid pulse during body movement, which illustrates the great potential in the application of health monitoring, human-machine interface, human motion detection, and electronic skin.     

Graphene‐Coated Spandex Sensors Embedded into Silicone Sheath for Composites Health Monitoring and Wearable Applications

This study presents a low‐cost, tunable, and stretchable sensor fabricated based on spandex (SpX) yarns coated with graphene nanoplatelets (GnP) through a dip‐coating process. The SpX/GnP is wrapped into a stretchable silicone rubber (SR) sheath to protect the conductive layer against harsh conditions, which allows for fabricating washable wearable sensors. Dip‐coating parameters are optimized to obtain the maximum GnP coating rate. The covering sheath is tailored to achieve high stretchability beyond the sensing limit of 104% for SpX/GnP/SR sensors. Adjustable sensitivity is attained by manipulating SpX immersion times broadening its application for a wide range of strains: Gauge factors as high as two orders of magnitude are achieved at tensile strains greater than ≈40%. The fabricated sensors are tested for two applications: First, the SpX/GnP sensors are integrated into composite fabrics (with no negative impact on the structural integrity of the part) for screening the yarn displacements, resin flow, solidification during the hot press forming process, and structural health monitoring under mechanical loads with minimal cross‐sensitivity to temperature/humidity. Second, the capability of SpX/GnP/SP sensors in detection of a wide range of bodily motions (from the joint motion to arterial blood pressure) is demonstrated.     

Microtopography‐Guided Conductive Patterns of Liquid‐Driven Graphene Nanoplatelet Networks for Stretchable and Skin‐Conformal Sensor Array

Flexible thin‐film sensors have been developed for practical uses in invasive or noninvasive cost‐effective healthcare devices, which requires high sensitivity, stretchability, biocompatibility, skin/organ‐conformity, and often transparency. Graphene nanoplatelets can be spontaneously assembled into transparent and conductive ultrathin coatings on micropatterned surfaces or planar substrates via a convective Marangoni force in a highly controlled manner. Based on this versatile graphene assembled film preparation, a thin, stretchable and skin‐conformal sensor array (144 pixels) is fabricated having microtopography‐guided, graphene‐based, conductive patterns embedded without any complicated processes. The electrically controlled sensor array for mapping spatial distributions (144 pixels) shows high sensitivity (maximum gauge factor ≈1697), skin‐like stretchability (<48%), high cyclic stability or durability (over 10⁵ cycles), and the signal amplification (≈5.25 times) via structure‐assisted intimate‐contacts between the device and rough skin. Furthermore, given the thin‐film programmable architecture and mechanical deformability of the sensor, a human skin‐conformal sensor is demonstrated with a wireless transmitter for expeditious diagnosis of cardiovascular and cardiac illnesses, which is capable of monitoring various amplified pulse‐waveforms and evolved into a mechanical/thermal‐sensitive electric rubber‐balloon and an electronic blood‐vessel. The microtopography‐guided and self‐assembled conductive patterns offer highly promising methodology and tool for next‐generation biomedical devices and various flexible/stretchable (wearable) devices.     

Transparent,stretchable, and rapid-response humidity sensor for body-attachable wearable electronics

Stretchable and conformal humidity sensors that can be attached to the human body for continuously monitoring the humidity of the environment around the human body or the moisture level of the human skin can play an important role in electronic skin and personal healthcare applications.However,most stretchable humidity sensors are based on the geometric engineering of non-stretchable components and only a few detailed studies are available on stretchable humidity sensors under applied mechanical deformations.In this paper,we propose a transparent,stretchable humidity sensor with a simple fabrication process,having intrinsically stretchable components that provide high stretchability,sensitivity,and stability along with fast response and relaxation time.Composed of reduced graphene oxide-polyurethane composites and an elastomeric conductive electrode,this device exhibits impressive response and relaxation time as fast as 3.5 and 7 s,respectively.The responsivity and the response and relaxation time of the device in the presence of humidity remain almost unchanged under stretching up to a strain of 60％ and after 10,000 stretching cycles at a 40％ strain.Further,these stretchable humidity sensors can be easily and conformally attached to a finger for monitoring the humidity levels of the environment around the human body,wet objects,or human skin.     

Flexible strain sensors fabricated with carbon nano-tube and carbon nano-fiber composite thin films

This paper presents the fabrication of 3 × 3 flexible strain sensor arrays using conductive polymer solutions with fillers including carbon nano-fibers and multi-walled carbon nano-tubes. The strain sensor arrays were made on polyurethane substrates using patterned surface treatment and the tilted-drop process. Atmospheric plasma was used to enhance or reduce the surface energy in specific areas for patterned surface treatment. The performance of fabricated strain sensors made using conductive polymer solutions with different ingredients was investigated. The measured gauge factors were in the 0.34 to 7.98 range for the strain of 3-7%. Under a bending test exceeding 50 times at a 150° angle, sensor damage was not observed. The demonstrated fabrication method is capable of producing conductive polymer sensors with complex designs, high reliability and is suitable for mass production.     

Ultra-high sensitivity of super carbon-nanotube-based mass and strain sensors

Based on the molecular structure mechanics method, the dynamic properties of super carbon nanotubes (STs), together with ST-based mass and strain sensors, are investigated. The following results are obtained: (a) the fundamental frequency of the STs is found to be lower than that of the single-wall carbon nanotube (SWCNT); (b) the STs may be a potential ultra-high sensitivity mass sensor with a sensitivity about 10(-24)?g, which is much higher than that of SWCNT-based mass sensors (10(-21)?g); (c) the ST-based strain sensor has a sensitivity as high as 887?Hz/nanostrain, which is also higher than that of SWCNT-based strain sensors. The obtained results suggest that the STs could be used to design the new generation of sensors due to its high sensitivity and ultra-low density.     

Customization of Conductive Elastomer Based on PVA/PEI for Stretchable Sensors

Conductive, stretchable, environmentally‐friendly, and strain‐sensitive elastomers are attracting immense research interest because of their potential applications in various areas, such as human–machine interfaces, healthcare monitoring, and soft robots. Herein, a binary networked elastomer is reported based on a composite hydrogel of polyvinyl alcohol (PVA) and polyethyleneimine (PEI), which is demonstrated to be ultrastretchable, mechanically robust, biosafe, and antibacterial. The mechanical stretchability and toughness of the hydrogels are optimized by tuning the constituent ratio and water content. The optimal hydrogel (PVA₂PEI₁‐75) displays an impressive tensile strain as high as 500% with a corresponding tensile stress of 0.6 MPa. Furthermore, the hydrogel elastomer is utilized to fabricate piezoresistive sensors. The as‐made strain sensor displays seductive capability to monitor and distinguish multifarious human motions with high accuracy and sensitivity, like facial expressions and vocal signals. Therefore, the elastomer reported in this study holds great potential for sensing applications in the era of the Internet of Things (IoTs).     

一种抗冻、可拉伸有机水凝胶的制备及 在柔性应变传感器中的应用

针对导电水凝胶柔性应变传感器在低温环境容易被冻结而发生失效的问题,通过溶剂置换策略制备了一种抗冻、可拉伸的聚多巴胺还原氧化石墨烯/海藻酸钠/聚丙烯酰胺（PDA-rGO/SA/PAM）有机水凝胶。实验结果表明：制得的有机水凝胶具有优异的抗冻性能、良好的机械性能以及灵敏的传感性能。此外,组装的有机水凝胶柔性应变传感器可以检测多种人体运动形式,例如手指弯曲、手腕弯曲、面部微表情等,对未来可穿戴柔性电子产品的发展起到了一定的推动作用。