Interfacial microstructures and properties of aluminum alloys/galvanized low-carbon steel under high-pressure torsion

A new composite processing technology characterized by hot-dip Zn–Al alloy process was developed to achieve a sound metallurgical bonding between Al–7 wt% Si alloy (or pure Al) castings and low-carbon steel inserts, and the variations of microstructure and property of the bonding zone were investigated under high-pressure torsion (HPT). During hot-dipping in a Zn–2.2 wt% Al alloy bath, a thick Al₅Fe₂Zn_x phase layer was formed on the steel surface and retarded the formation of Fe–Zn compound layers, resulting in the formation of a dispersed Al₃FeZn_x phase in zinc coating. During the composite casting process, complex interface reactions were observed for the Al–Fe–Si–Zn (or Al–Fe–Zn) phases formation in the interfacial bonding zone of Al–Si alloy (or Al)/galvanized steel reaction couple. In addition, the results show that the HPT process generates a number of cracks in the Al–Fe phase layers (consisting of Al₅Fe₂ and Al₃Fe phases) of the Al/aluminized steel interface. Unexpectedly, the Al/galvanized steel interface zone shows a good plastic property. Beside the Al/galvanized steel interface zone, the microhardnesses of both the interface zone and substrates increased after the HPT process.     

The finite element discretized symplectic method for interface cracks

The method of symplectic series discretized by finite element is introduced for the stress analysis of structures having cracks at the interface of dissimilar materials. The crack is modeled by the conventional finite elements dividing into two regions: near and far fields. The unknowns in the far field are as usual. In the near field, a Hamiltonian system is established for applying the method of separable variables and the solutions are expanded in exact symplectic eigenfunctions. By performing a transformation from the large amount of finite element unknowns to a small set of coefficients of the symplectic expansion, the stress intensity factors, the displacements and stresses in the singular region are obtained simultaneously without any post-processing. The numerical results are obtained for various cracks lying at the bi-material interface, and are found to be in good agreement with the reference solutions for the interface crack problems. Some practical examples are also given.     

Improvement in the breakdown endurance of high-κ dielectric by utilizing stacking technology and adding sufficient interfacial layer

Improvement in the time-zero dielectric breakdown (TZDB) endurance of metal-oxide-semiconductor (MOS) capacitor with stacking structure of Al/HfO₂/SiO₂/Si is demonstrated in this work. The misalignment of the conduction paths between two stacking layers is believed to be effective to increase the breakdown field of the devices. Meanwhile, the resistance of the dielectric after breakdown for device with stacking structure would be less than that of without stacking structure due to a higher breakdown field and larger breakdown power. In addition, the role of interfacial layer (IL) in the control of the interface trap density (D_it) and device reliability is also analyzed. Device with a thicker IL introduces a higher breakdown field and also a lower D_it. High-resolution transmission electron microscopy (HRTEM) of the samples with different IL thicknesses is provided to confirm that IL is needed for good interfacial property.     

Study on short ramie fiber/poly(lactic acid) composites compatibilized by maleic anhydride

Short ramie fiber reinforced poly(lactic acid) (PLA) composites without and with maleic anhydride (MA) were developed. The influence of PLA-g-MA as a compatibilizer on the properties of the composites was studied. The tensile, flexural and impact strength of the composites have improvements with the addition of PLA-g-MA. The morphology of fracture surface evaluated by SEM indicates that the composites with the addition of PLA-g-MA can get better adhesion between the fiber and the matrix. And the Vicat softening temperature and the degradation temperature of the composites are increased with the addition of PLA-g-MA. However, PLA-g-MA leads the glass transition temperature (T_g) decrease according to the DSC results.     

Energetic distribution of interface states extracted from photo-conductance of organic thin film transistors

In this paper, a new method is introduced to obtain the energetic distribution of the interface states (density of states; DOS) extracted from the photo-conductance of organic thin film transistors (OTFTs) which exhibit varied transfer characteristics under illumination with different photon energies. The method was applied to pentacene OTFTs, and the results were compared with existing data. The major findings were not only the existence of the well-known peaks of DOS at 1.82 eV (free exciton of pentacene), and at 1.49 eV (extrinsic exciton due to dihydropentacene) but also new peaks were found at 1.25 eV, 1.29 eV, 1.31 eV, and 1.35 eV in the mid-gap. The new peaks were strongly enhanced under exposure to oxygen, and thus seem to be related to the defects associated with the presence of oxygen.     

Effect of ion cleaning pretreatment on interface microstructure, adhesive strength and tribological properties of GLC coatings on Al substrates

In this work, a series of ion cleaning procedures (bias and time) were performed on aluminum substrate surface prior to the deposition of graphite-like carbon (GLC) coatings. Special attention has been paid on the interface microstructure, coating/substrate bonding strength and tribological properties. It was found that ion cleaning critically influenced the adhesion and the wear resistance of GLC coatings. The optimization of ion cleaning pretreatment revealed that 400 V/30 min is the best ion cleaning conditions. HRTEM observations on the interfacial region showed that the oxide layer has been removed completely, a strong bonding diffusion interface formed. However, for the low energy ion cleaning (300 V/10 min), TEM observations on the interfacial region between the coating and the Al substrate showed that the oxide contamination still existed. The optimization of GLC layer thickness revealed that the GLC coating with 1 μm GLC layer exhibited the highest critical load and the lowest friction coefficient of 14.7 N and 0.065, respectively.     

Particle rearrangement during sintering of heterogeneous powder mixtures: A combined experimental and theoretical study

We studied the morphology evolution of individual three-particle W-Cu-W agglomerates during sintering anneals at 1000 °C. The angle between the lines connecting the centers of W and Cu particles decreased during annealing, provided its initial value was different from 180°. While the W particles retained their spherical shape during sintering, the shape of Cu particles changed significantly after long sintering times. Both the rate of the particles’ rearrangement and the linear shrinkage of the particle pairs determined in the experiments increased with decreasing initial angle between the particles. We proposed an analytical model of sintering of cylindrical three-wire agglomerates controlled by self-diffusion of Cu atoms along the surface of Cu wire and along the W-Cu interphase boundary. The proposed model incorporates a thermodynamic method for calculating the distribution of chemical potential of metal atoms moving along the rigid cylindrical interphase boundary. The predictions of the model were in good agreement with the experimental data, underlying an important role played by capillary-driven diffusion in rearrangement of particles during sintering.     

Creep of UHPC in tension and compression: Effect of thermal treatment

Steel fiber-reinforced ultra-high performance concrete (UHPC) is of increasing interest for use in precast prestressed concrete highway bridge girders due to its superior durability and the potential for reducing or eliminating shear reinforcement, due to the presence of steel fibers. However, the contributions of creep, and especially tensile creep, to long-term performance must be better understood to develop appropriate design specifications. Due to practical considerations, it is also of interest to investigate the influence of varying thermal treatment, including temperatures lower than those recommended by the manufacturer (i.e. 90 °C), on the creep of UHPC. In this 1-year study, the effects of three different thermal treatment regimes on tensile and compressive creep performance of UHPC are examined, with complementary characterization by nanoindentation and scanning electron microscopy. Results show that UHPC creeps phenomenologically differently in tension and compression. Both thermal treatments examined resulted in similar tensile creep behavior, suggesting that a lower temperature applied over a longer period could effectively cure UHPC. For the non-thermally cured UHPC, a 10 μm wide region observed at the fiber/matrix interface was characterized by reductions in elastic modulus as well as greater porosity and microcracking than the bulk paste. It is suggested that the quality of the fiber/matrix interface is a major contributor to the measured increased creep of non-thermally treated UHPC as compared to UHPC treated at 60 °C or 90 °C.     

Load transfer of graphene/carbon nanotube/polyethylene hybrid nanocomposite by molecular dynamics simulation

Load transfer of the graphene/carbon nanotube (CNT)/polyethylene hybrid nanocomposite is studied here from molecular dynamics (MD) simulations. Simulations of this composite material under uniaxial tension were conducted by varying CNT’s position and diameter in the polymer matrix. The obtained results show that: (1) The peak strength of stress and strain evolution in the polymer matrix is lower than the peak strength of the graphene/graphene and graphene/polymer interfaces. Hence, the damage zone is always located in the polymer matrix. (2) Agglomerated two-layer graphenes do not possess an increased value in the peak strength compared with single-layer graphene-reinforced polymer nanocomposite (PNC), while two separate layers of graphene show slightly higher peak strength. (3) The largest peak strength is observed before CNT moves to the center of the polymer matrix. The damage location moves from the upper to the lower part of CNT when the CNT is located at the centre of polymer matrix. (4) The influence of the CNT diameter on the peak strength is not obvious, while the damage location and shape in the polymer matrix changes with respect to varying CNT diameters. In addition, the damage zone always falls outside the interphase zone.     

The ITZ microstructure,thickness and porosity in blended cementitious composite: Effects of curing age,water to binder ratio and aggregate content

Due to its higher porosity, the interfacial transition zone (ITZ) in cementitious composite is often considered as a weak phase, compared to aggregate and bulk paste. In this paper, we present some results of a study on the ITZ including microstructure, thickness and porosity for the case of a ternary blended cementitious system, i.e., Portland cement, blast furnace slag and limestone filler. In particular, based on the backscattered electron image analysis and the HYMOSTRUC model, the ITZ microstructure, thickness and porosity are investigated in an elaborative way. The effects of casting factors such as curing age, water to binder (w/b) ratio and aggregate content are discussed, and two new formulas are proposed to fit the ITZ thickness and porosity. Results indicate that curing age influences both the ITZ thickness and porosity, while w/b ratio and aggregate content only influence the ITZ porosity.