Adhesion Effects of Intermediate Layers on the Densification of Ceramic Powders

In the ceramic technology the first step to produce sintered bodies is the manufacturing of powders which then are densified. The adhesion mechanisms between the single particles and the agglomerates produced from them determine the densification process. Starting from theoretical considerations adhesion mechanisms, such as solid bridge formation, adhesive bonding and glide-promoting effects, are discussed in principle. Subsequently, the effects of surface-active substances on the densification behaviour of clay-ceramics and oxide-ceramic bodies are discussed. Further, the evaluation of the action of additives to the powder mixtures on the microstructure of the compacts, such as porsity and texture, leads to a compaction equation which describes the transition from the powder pile to a densified green body.     

沉积温度对微波热解CVI制备碳/碳复合材料密度及组织结构的影响

以碳毡为预制体,N2为稀释气体,甲烷为碳源前驱体,其分压为10 kPa,滞留时间为0.15 s的工艺条件下,研究了不同沉积温度对微波热解化学气相渗透(chemical vapor infiltration,CVI)工艺制备碳/碳复合材料的致密化速率、样品的体积密度及其密度均匀性的影响,并对其组织结构进行了观察.分析了沉积温度对微波热解CVI工艺制备碳/碳复合材料的密度与组织结构的变化规律.结果表明:在微波热解CVI工艺中,随着沉积温度的降低,碳毡预制体的致密化速率及最终体积密度呈现先升后降,1100 ℃沉积制备复合材料的密度均匀性最好,并呈现从内到外逐步沉积的规律.热解碳的织构主要为中等织构.     

烧结法制备微晶玻璃过程中晶化和致密化两种典型的关系

以钢渣和粉煤灰为主要原料,采用烧结工艺,制得以透辉石为主晶相的微晶玻璃;通过热分析、X射线衍射、收缩率、扫描电镜等分析方法,阐述了烧结过程中晶化和致密化的关系;详细说明了由于在微晶玻璃热处理过程中二者发生的先后顺序不同,而使微晶玻璃结构和性质不同。     

Retrograde Densification of Calcined and Glass Precursors of Approximate (Bi,Pb)2Sr2Ca2Cu3O10 Stoichiometry

Retrograde densification of pelletized calcines and glasses having an approximate (Bi,Pb)₂Sr₂Ca₂Cu₃O₁₀ starting stoichiometry and sintered at ∼850°C can be described by first-order rate equations. Retrograde densification in the calcine precursors was largely due to the development of open pores, and was approximately proportional to the concentration of the (Bi,Pb)₂Sr₂CaCu₃O₁₀ phase. In the glasses, retrograde densification is mainly caused by porosity accompanying the growth of a needlelike Sr─Ca─Cu─O phase, together with (Bi,Pb)₂Sr₂Ca₂Cu₃O₁₀ and (Bi,Pb)₂Sr₂CaCu₂O₈.     

Atomic-scale mechanisms of densification in cold-compressed borosilicate glasses

Knowledge of the underlying structural response during deformation processes is essential for understanding the macroscopic mechanical response of glass. Here we present results from cold compression-decompression molecular dynamics (MD) simulations of two multicomponent borosilicate glasses, Borofloat^®33 (Boro33) and N-BK7^® (N-BK7). Our results suggest that the densification of these two borosilicate glasses involves different types of structural changes. The fraction of permanent densification can be correlated to the change in intermediate-range structure. By performing Voronoi analysis, we quantify the contributions to densification from different cation types in these two multicomponent borosilicate glasses, finding that 3-coordinated cations facilitate the densification process. Higher-coordinated cations are relatively stable and can even show a slight expansion in their Voronoi volume.     

纳米晶WC-10Co复合粉末的烧结致密化行为

研究了机械合金化纳米晶WC-10Co复合粉末的真空烧结致密化行为和一般规律.结果表明:烧结温度的提高和烧结时间的延长有利于样品的烧结致密化过程,在1 275～1 300℃致密化速度快,在1 300℃,15 min左右致密化过程已基本完成;VC、Cr3C2等复合晶粒长大抑制剂含量的增加不利于致密化过程;新型晶粒长大抑制剂A可以更有效地阻碍晶粒长大;纳米晶WC-10Co-0.8VC/Cr3C2-0.2A复合粉末压坯在1375℃,30min烧结条件下,所得的密度为14.48 g/cm3,晶粒尺寸约为180 nm.     

Fe_3Al基摩擦材料的烧结致密化过程研究

利用热压烧结方法制备了以Fe3Al金属间化合物为基体,以Cu、石墨、MoS2、Al2O3为添加剂的一种复合摩擦材料,并对其烧结致密化过程以及影响因素进行了试验研究。结果表明,材料的致密化过程受到原始粉料组成、粒度以及烧结工艺参数(如烧结温度、压力、保温时间)等多种因素的共同影响,其中Cu的液相烧结在材料致密化过程中起到重要作用。最佳工艺参数为:烧结温度1 050￣1 100℃,压力10￣12 MPa,保压20￣30 min,保温45￣60 min,此时致密度为90%￣95%。烧结过程中未发现晶粒异常长大,经1 050℃烧结1 h的摩擦材料中Fe3Al的晶粒尺寸为400￣600 nm。     

Pressure sintering of W-15wt.%Cu alloys prepared by mechanical alloying as a subsequent densification treatment method

1. Introduction W-Cu alloys are widely used in many fields due to their superior properties [1]. With the rapid de-velopment of technology, more demands are being made on the W-Cu alloys. For instance, higher heat conductivity, lower thermal expansion coefficient, and more rigorous air tightness are required when these alloys are used for electronic package materi-als, such as heat sink materials. Especially, the re-quirement of more rigorous air tightness means that the W-Cu alloys must pos…     

SHS-PHIP法制备TiC-Ni(Mo)金属陶瓷

采用Ti粉、碳黑、Ni粉和Mo粉的混合物，通过自蔓延高温合成(SHS)结合准等静压(PHIP)方法制备了TiC—Ni(Mo)金属陶瓷材料。X射线衍射结果表明，材料由TiC相和Ni合金粘结相组成。扫描电镜观察，球形的TiC颗粒较均匀地分布在Ni合金粘结相中,TiC颗粒尺寸约为2～4μm，在局部较大的TiC颗粒之间存在微孔缺陷。SHS—PHIP法制备的TiC—Ni(Mo)金属陶瓷材料具有良好的致密性和优良的力学性能。