Low loss and good chemical compatibility with silver electrodes of Cu2+-substituted Ba3Ti4Nb4O21 ceramics realizing low temperature co-fired ceramics technology: Crystal structure,vibration modes and chemical bonds studies

New low loss and low-sintering temperature co-fired Ba_3-xCu_xTi₄Nb₄O₂₁ (BCTN, 0 ≤ x ≤ 0.12) ceramics with 0.60 wt% Li₂O-B₂O₃-SiO₂-CaO-Al₂O₃ (LBSCA) glass were prepared by solid-state reaction methodology. This work showed that CuO and LBSCA were effective sintering aid, which improved the densification and decreased sintering temperature. Thus, the excellent microwave dielectric properties of BCTN ceramics (x = 0.08) were obtained after sintering at 925 ℃ with ε_r ~ 44.18, Q×f ~ 17,860 GHz (@ 5.6 GHz) and τ_f ~ 94.76 ppm/℃. Q×f value was increased nearly 3-fold compared to pure BTN ceramics (~ 6090 GHz). Based on the P-V-L bond theory, the Ti-O and Nb-O bonds together contributed greatly to ε_r. The Nb-O bonds was the main factor affecting the internal loss on Q×f. The τ_f closely related to the oxygen octahedron [Ti1/Nb1O₆]. The BCTN ceramics would not react with Ag electrodes, and had great potential to be used in LTCC microwave devices.     

The microwave dielectric properties and crystal structure of low temperature sintering LiNiPO4 ceramics

The LiNiPO₄ ceramic for the LTCC technology was prepared via the traditional solid-state reaction route and its dielectric properties were investigated for the first time. The best dielectric properties of LiNiPO₄ ceramics with a ε_r of 7.18, Q×f value of 27,754?GHz and τ_f of ?67.7?ppm/°C were obtained in samples sintered at 825?°C for 2?h. Rietveld refinement was firstly employed to study the crystal structure and dielectric properties of LiNiPO₄ ceramics. Unfortunately, the relatively large negative τ_f was unfavorable to practical applications. Therefore, we introduced TiO₂, which possessed a considerable positive τ_f, to obtain a desired τ_f value. The prepared LiNiPO₄ ceramics with 15?wt% TiO₂ sintered at 900?°C for 2?h exhibited excellent dielectric properties of ε_r～11.49, Q×f～10,792?GHz, τ_f～?2.8?ppm/°C. The Ag co-fired experiments confirmed the excellent chemical compatibility with LiNiPO₄-TiO₂ ceramics which might be potential dielectric LTCCs for high frequency applications.     

Low temperature fired CaF2-based microwave dielectric ceramics with enhanced microwave properties

Low-temperature-fired microwave ceramics are key to realizing the integration and miniaturization of microwave devices. In this study, a facile wet chemical method was applied to synthesize homogenous nano-sized CaF₂ powders for simultaneously achieving low-temperature sintering and superior microwave dielectric properties. Pure CaF₂ ceramics sintered at 950 °C for 6 h with good microwave dielectric properties (ε_r = 6.22, Q×f = 36,655 GHz, and τ_f = ?102 ppm/°C) was achieved. The microwave dielectric properties of the CaF₂ ceramics were further improved by introducing LiF as a sintering aid. The sintering temperature of CaF₂-based ceramics was effectively lowered from 950 °C to 750 °C with 10 wt% LiF doping, and excellent microwave dielectric properties (ε_r = 6.37, Q×f = 65,455 GHz, and τ_f = ?71 ppm/°C) were obtained.     

Crystal structure,Raman spectra and microwave dielectric properties of novel temperature-stable LiYbSiO4 ceramics

Olivine−type structure microwave dielectric ceramics LiYbSiO₄ with near-zero τ_f were fabricated by solid-state reaction process for the first time. The relationships among structural parameters, sintering behavior, vibrational modes and microwave dielectric properties for the ceramics were studied. The variation in ε_r could be correlated with Raman shift. The variation in Q×f values was inversely correlated to FWMH and average cation covalency. The τ_f values were explained with the bond valence sum of cations. Single phase LiYbSiO₄ ceramics could be obtained at the range of 1100–1140 °C and showed promising microwave dielectric properties with ε_r = 7.36 – 7.42, Q×f = 19081 – 25276 GHz and τ_f = +4.52 – +8.03 ppm/°C.     

Microwave dielectric properties of Mg1.8R0.2Al4Si5O18 (R = Mg,Ca, Sr,Ba, Mn,Co, Ni,Cu, Zn) cordierite ceramics and their application for 5G microstrip patch antenna

In this work, the effects of divalent ions on the phase structure, microstructure, and microwave dielectric properties of Mg_1.8R_0.2Al₄Si₅O₁₈ (R = Mg, Ca, Sr, Ba, Mn, Co, Ni, Cu, Zn) cordierite ceramics were investigated. Complex chemical bond theory, Raman spectrum and infrared reflectance spectrum were employed to understand the relationship among structural characteristics, vibration modes and microwave dielectric properties for alkaline earth and transitional metal divalent elements doped cordierite ceramics. The optimal microwave dielectric properties were obtained for Mg_1.8Ni_0.2Al₄Si₅O₁₈ with ε_r of 4.53, Q×f of 61,880 GHz and τ_f of -32 ppm/℃. Finally, a 5G-Sub 6GHz patch antennas with a central frequency of 4.91 GHz was successfully designed and fabricated using a Mg_1.8Ni_0.2Al₄Si₅O₁₈ substrate. The antenna exhibited excellent performance with a gain of 5.83 dBi and an efficiency of 76 %, showing promise to be employed in 5 G/6G millimeter-wave communication technology.     

Effect of Mn:Mg ratio on sintering behavior and microwave dielectric properties of (Mn,Mg)V2O6 ceramics at ultra-low sintering temperature

Ultra-low-firing-temperature ceramics (Mn_1−xMg_x)V₂O₆ (x = 0–1) were prepared using the conventional solid-state reaction method. The effects of the Mn:Mg ratio on the crystal structure and microwave dielectric properties of the prepared ceramics were systematically investigated. The results indicated that an appropriate Mn:Mg ratio effectively improves the dielectric properties of the compounds. Specimens with x = 0.01 and x = 0.93 sintered at 630 °C exhibited the following microwave dielectric properties: ε_r = 12.4 and 9.8, high Q×f = 57,000 and 21,000 GHz, and τ_f = –15 and −24 ppm/°C, respectively. This suggests that the (Mn_0.99Mg_0.01)V₂O₆ ceramic is a potential material for ULTCC applications.     

Low‐Temperature Sintering and Microwave Dielectric Properties of (Mg0.95Zn0.05)2(Ti0.8Sn0.2)O4–(Ca0.8Sr0.2)TiO3 Composite Ceramics

0.9(Mg_0.95Zn_0.05)₂(Ti_0.8Sn_0.2)O₄–0.1(Ca_0.8Sr_0.2)TiO₃ (MZTS–CST) ceramics were prepared by a conventional solid‐state route. The MZTS–CST ceramics sintered at 1325°C exhibited ε_r = 18.2, Q × f = 49 120 GHz (at 8.1 GHz), and τ_f = 15 ppm/°C. The effects of LiF–Fe₂O₃–V₂O₅ (LFV) addition on the sinterability, phase composition, microstructure, and microwave dielectric properties of MZTS–CST were investigated. Eutectic liquid phases 0.12CaF₂/0.28MgF₂/0.6LiF and MgV₂O₆ were developed, which lowered the sintering temperature of MZTS–CST ceramics from 1325°C to 950°C. X‐ray powder diffraction (XRPD) and energy dispersive spectroscopy (EDS) analysis revealed that MZTS and CST coexisted in the sintered ceramics. Secondary phase Ca₅Mg₄(VO₄)₆ as well as residual liquid phase affected the microwave dielectric properties of MZTS–CST composite ceramics. Typically, the MZTS–CST–5.3LFV composite ceramics sintered at 950°C showed excellent microwave dielectric properties: ε_r = 16.3, Q × f = 30 790 GHz (at 8.3 GHz), and τ_f = ?10 ppm/°C.     

Degree of inversion of A/B lattice sites and microwave/millimeter wave/terahertz dielectric properties of MgAl2-x(Zn0.5Mn0.5)xO4 ceramics

In this work, spinel-structured MgAl_2-x(Zn_0.5Mn_0.5)_xO₄ (0 ≤ x ≤ 0.08) single-phase ceramics were prepared through a solid-state reaction route. The substitution of (Zn_0.5Mn_0.5)³⁺ for Al³⁺ at the octahedral site affected the degree of inversion of A/B lattice sites, bond length/strength/valence, and covalency of metal-oxygen bond in the tetrahedron and hence microwave dielectric properties of MgAl₂O₄. The variation in ε_r and tanδ of ceramics is investigated in the millimeter wave-terahertz frequency band by combining infrared reflection spectrum and terahertz time-domain spectroscopy. A high Q×f value of 111,010 GHz @ 12.01 GHz, low ε_r = 8.3, and slightly lower τ_f = −60 ppm/°C is obtained for MgAl_1.98Zn_0.01Mn_0.01O₄ ceramics, which is tuned by adding a small amount of SrTiO₃. The composite ceramics exhibited a near-zero τ_f (2.8 ppm/°C), high Q×f (55,400 GHz @ 11.15 GHz), and low ε_r (= 8.5), showing a great potential application prospect for 5G/6G wireless communication.     

A novel Li3Mg3NbO7 microwave dielectric ceramic with ultra-low loss

Novel ultra-low-loss Li₃Mg₃NbO₇ ceramics were synthesized using solid-state reaction method. The microstructure, bond characteristics, and microwave dielectric properties (MDPs) of the Li₃Mg₃NbO₇ ceramics were explored. Furthermore, the Li₃Mg₃NbO₇ ceramics crystallized in the orthorhombic rock-salt structure and the optimized density (97.7%) was obtained at 1200 °C. Utilizing complex chemical bond theory (P–V-L theory) and Raman spectra, the connection between structure and properties was constructed. ε_r value was mainly affected by the ρ_rel and average ionic polarization. The U_Nb–_O and packing fraction were the key internal factors influencing the Q × f value. The τ_f was intimately relevant to Nb–O bond and τ_ε. Notably, the Li₃Mg₃NbO₇ ceramics sintered at 1200 °C exhibited excellent MDPs (ε_r = 14.7, Q × f = 121,047 GHz, τ_f = −24.8 ppm/°C), offering enormous prospects for 5G/6G communication applications.     

High-Qf value and temperature stable Zn2+-Mn4+ cooperated modified cordierite-based microwave and millimeter-wave dielectric ceramics

Cordierite-based dielectric ceramics with a lower dielectric constant would have significant application potential as dielectric resonator and filter materials for future ultra-low-latency 5G/6G millimeter-wave and terahertz communication. In this article, the phase structure, microstructure and microwave dielectric properties of Mg₂Al_4–2x(Mn_0.5Zn_0.5)_2xSi₅O₁₈ (0 ≤ x ≤ 0.3) ceramics are studied by crystal structure refinement, scanning electron microscope (SEM), the theory of complex chemical bonds and infrared reflectance spectrum. Meanwhile, complex double-ions coordinated substitution and two-phase complex methods were used to improve its Q×f value and adjust its temperature coefficient. The Q×f values of Mg₂Al_4–2x(Mn_0.5Zn_0.5)_2xSi₅O₁₈ single-phase ceramics are increased from 45,000 GHz@14.7 GHz (x = 0) to 150,500 GHz@14.5 GHz (x = 0.15) by replacing Al³⁺ with Zn²⁺-Mn⁴⁺. The positive frequency temperature coefficient additive TiO₂ is used to prepare the temperature stable Mg₂Al_3.7(Mn_0.5Zn_0.5)_0.3Si₅O₁₈-ywt%TiO₂ composite ceramic. The composite ceramic of Mg₂Al_3.7(Mn_0.5Zn_0.5)_0.3Si₅O₁₈-ywt%TiO₂ (8.7 wt% ≤ y ≤ 10.6 wt%) presents the near-zero frequency temperature coefficient at 1225 °C sintering temperature: ε_r = 5.68, Q×f = 58,040 GHz, τ_f = ?3.1 ppm/°C (y = 8.7 wt%) and ε_r = 5.82, Q×f = 47,020 GHz, τ_f = +2.4 ppm/°C (y = 10.6 wt%). These findings demonstrate promising application prospects for 5 G and future microwave and millimeter-wave wireless communication technologies.     

Crystal structures and microwave dielectric properties of low-firing Ca5Zn4-xMgxV6O24 ceramics

Ca₅Zn_4-xMg_xV₆O₂₄ (x?=?0–3) microwave dielectric ceramics with low sintering temperature were synthesized via the conventional solid-state reaction. Effects of the substitution of Mg²⁺ for Zn²⁺ on crystal structures and microwave dielectric properties were investigated. XRD and Rietveld refinement showed the solid solution single phase formed when 0?≤?x?≤?2, but a few ZnO was observed when x?=?3. Meanwhile, the lattice parameters were found to decrease monotonously with Mg content increasing. The vibration modes of Raman were confirmed and the relationship with microwave dielectric properties was analyzed. Appropriate substitution of Mg²⁺ improved the packing fraction, the cation ordering degree, and the Y-site bond valence, contributing to high Q×f and low | τ_f |. However, the ε_r reduced with the increasing content of Mg²⁺ due to the decrease of ion polarizability. Finally, the best microwave dielectric properties were achieved at x?=?2 with ε_r =?11.0, Q?×?f?=?66,365?GHz (at 10.0?GHz), and τ_f =??80.4?ppm/°C.     

Novel Series of Low‐Firing Microwave Dielectric Ceramics: Ca5A4(VO4)6 (A2+ = Mg,Zn)

Using a conventional solid‐state reaction Ca₅A₄(VO₄)₆ (A²⁺ = Mg, Zn) ceramics were prepared and their microwave dielectric properties were investigated for the first time. X‐ray diffraction revealed the formation of pure‐phase ceramics with a cubic garnet structure for both samples. Two promising ceramics Ca₅Zn₄(VO₄)₆ and Ca₅Mg₄(VO₄)₆ sintered at 725°C and 800°C were found to possess good microwave dielectric properties: ε_r = 11.7 and 9.2, Q × f = 49 400 GHz (at 9.7 GHz) and 53 300 GHz (at 10.6 GHz), and τ_f = ?83 and ?50 ppm/°C, respectively.     

Srn+1TinO3n+1 (n=1, 2) microwave dielectric ceramics with medium dielectric constant and ultra‐low dielectric loss

Sr_n+1Ti_nO_3n+1 (n=1, 2) ceramics with tetragonal Ruddlesden–Popper structure were prepared via a standard solid‐state reaction process, and their microstructures and microwave dielectric properties were investigated systematically. The phase composition, grain morphology, and densification behavior were explored using X‐ray diffraction (XRD) and scanning electron microscopy (SEM). Outstanding microwave dielectric properties were achieved in the present ceramics: ε_r=42, Q × f=145 200 GHz, τ_f=130 ppm/°C for Sr₂TiO₄, and ε_r=63, Q × f=84 000 GHz, τ_f=293 ppm/°C for Sr₃Ti₂O₇, respectively. The present ceramics might be expected as excellent candidates for next‐generation medium‐permittivity microwave dielectric ceramics after the further optimization of τ_f value.     

Preparation and microwave dielectric properties of Ca0.6La0.8/3(SnxTi1−x)O3 ceramics

Ca_0.6La_0.8/3(Sn_xTi_1−x)O₃ ceramics were prepared via a conventional solid state reaction method, and the effect of Sn doping on their crystal phase structure and microwave dielectric properties was investigated. Results showed that Sn doping could hinder the formation of the rutile TiO₂ detrimental phase of Ca_0.6La_0.8/3TiO₃ ceramic. Also, the Q×f₀ value was enhanced and the τ_f value was lowered by Sn doping. The best microwave dielectric properties, i. e. ε_r=113 and Q×f₀=8487 GHz were obtained for a Sn doping content of 0.02. The mechanism of the improved properties deriving by Sn doping is discussed.     

Low‐Temperature‐Fired ReVO4 (Re = La,Ce) Microwave Dielectric Ceramics

We report a series of ReVO₄ (Re = La, Ce) microwave dielectric ceramics fabricated by a standard solid‐state reaction method. X‐ray diffraction and scanning electron microscopy measurements were performed to explore the phase purity, sintering behavior, and microstructure. The analysis revealed that pure and dense monoclinic LaVO₄ ceramics with a monazite structure and tetragonal CeVO₄ ceramics with a zircon structure could be obtained in their respective sintering temperature range. Furthermore, LaVO₄ and CeVO₄ ceramics sintered at 850°C and 950°C for 4 h possessed out‐bound microwave dielectric properties: ε_r = 14.2, Q × f = 48197 GHz, τ_f = ?37.9 ppm/°C, and ε_r = 12.3, Q × f = 41 460 GHz, τ_f = ?34.4 ppm/°C, respectively. The overall results suggest that the ReVO₄ ceramics could be promising materials for low‐temperature‐cofired ceramic technology.     

Ultra‐low temperature sintering microwave dielectric ceramics based on Ag2O–MoO3 binary system

The Ag₂Mo₂O₇ and Ag₆Mo₁₀O₃₃ ceramics for ultra‐low temperature co‐fired ceramic application were prepared by the solid‐state reaction route. The optimized densification temperatures of Ag₂Mo₂O₇ and Ag₆Mo₁₀O₃₃ are 460°C and 500°C, respectively. The phase structures and microstructures of these ceramics were systematically studied. The Ag₂Mo₂O₇ ceramic sintered at 460°C/4 h exhibits excellent microwave dielectric properties with ε_r=13.3, Q×f=25 300 GHz and τ_f=?142 ppm/°C at 9.25 GHz. The Ag₆Mo₁₀O₃₃ ceramic sintered at 500°C/4 h shows the microwave dielectric properties with ε_r=14.0, Q×f=8500 GHz and τ_f=?50 ppm/°C at 9.00 GHz. Moreover, when Ag₂Mo₂O₇ samples are sintered at ultra‐low sintering temperatures of 420°C‐490°C, the Q×f values of them are all above 20 000 GHz. Besides, the Ag₂Mo₂O₇ ceramic does not react with silver powder or aluminum powder. The variation of relative permittivity, resonant frequency, and Q×f values as a function of operating temperature has been also studied. All the results indicate that the Ag₂Mo₂O₇ ceramic is a good candidate for ultra‐low temperature co‐fired microwave devices.     

Room temperature densified H3BO3 microwave dielectric ceramics with ultra-low permittivity and high quality factor for dielectric substrate applications

The densification and microwave dielectric properties of H₃BO₃ ceramics prepared by dry pressing at room temperature were studied. The results show that pressure is the key factor of densification of H₃BO₃ ceramics. No second phase appears in all the as-fabricated H₃BO₃ ceramic samples. A dense H₃BO₃ ceramic (relative density~97.6%) was obtained by uniaxial compression of 384 MPa for 300s and the optimal microwave dielectric properties are ε_r = 2.83, Q × f = 59,400 GHz (f = 16 GHz), τ_f = −91 ppm/°C, which make it as a prospective candidate for microwave and millimeter-wave devices such as substrates for 5G communication technology.     

Phase composition,crystal structure,and microwave dielectric properties of Nb-doped and Y-deficient yttrium aluminum garnet ceramics

Nb-doped and Y-deficient yttrium aluminum garnet ceramics were designed and synthesized using the solid-state reaction method according to the chemical equation Y_3?xAl₅Nb_xO_12+x (0 ≤ x ≤ 0.16). The phase composition, sintering behavior, microstructure, and microwave dielectric properties were investigated as functions of the composition and sintering temperature. A single-phase solid solution of yttrium aluminum garnet structure formation was observed in the range of 0 ≤ x ≤ 0.1. Further increments in x prompted the precipitation of the YNbO₄ secondary phase at the grain boundary of Y₃Al₅O₁₂. The complexity of the phase composition degrades the micromorphology and dielectric properties of the ceramics to varying degrees. Transmission electron microscopy results show that the lattice exhibits additional symmetry, which is closely related to the ultrahigh Q×f values of the ceramics. Effectively improving the sintering behaviour and suppressing the secondary phase by simultaneously doping with Nb⁵⁺ and reducing the yttrium stoichiometry. Finally, excellent microwave dielectric properties of ε_r ~ 10.99, Q×f ~ 280,387 GHz (13.5 GHz), and τ_f ~ ? 34.7 ppm/°C can be obtained in x = 0.1 (Y_2.9Al₅Nb_0.1O_12.1) sintered at 1700 °C for 6 h.     

A low-sintering temperature microwave dielectric ceramic for 5G LTCC applications with ultralow loss

In next-generation mobile and wireless communication systems, low sintering temperature and excellent dielectric properties are synergistic objectives in the application of dielectric resonators/filters. In this work, Li₂Ti_0·98Mg_0·02O_2·96F_0.04–1 wt% Nb₂O₅ (LTMN) ceramics were fabricated, and their sintering temperature was successfully lowered from 1120 °C to 750 °C by adjusting the mass ratio of B₂O₃–CuO (BC) additive. The optimum dielectric properties (ԑ_r ~ 24.44, Q × f ~ 60,574 GHz and τ_f ~ 22.8 ppm/°C) were obtained in BC-modified LTMN ceramics sintered at 790 °C. Even if their sintering temperature was lowered to 750 °C, the lowest temperature among the Li₂TiO₃-based dielectric ceramics currently used for LTCC technology, excellent dielectric properties (ԑ_r ~ 23.77, Q × f ~ 51,636 GHz) were still maintained. Additionally, no extra impurity phase was detected in BC-modified LTMN ceramics co-fired with Ag at 790 °C, indicating that BC-modified LTMN ceramics have a bright prospect in high-performance LTCC devices for 5G applications.     

Sintering behavior,structural phase transition,and microwave dielectric properties of La1‐xZnxTiNbO6‐x/2 ceramics

La_1‐xZn_xTiNbO_6‐x/2 (LZTN‐x) ceramics were prepared via a conventional solid‐state reaction route. The phase, microstructure, sintering behavior, and microwave dielectric properties have been systematically studied. The substitution of a small amount of Zn²⁺ for La³⁺ was found to effectively promote the sintering process of LTN ceramics. The corresponding sintering mechanism was believed to result from the formation of the lattice distortion and oxygen vacancies by means of comparative studies on La‐deficient LTN ceramics and 0.5 mol% ZnO added LTN ceramics (LTN+0.005ZnO). The resultant microwave dielectric properties of LTN ceramics were closely correlated with the sample density, compositions, and especially with the phase structure at room temperature which depended on the orthorhombic‐monoclinic phase transition temperature and the sintering temperature. A single orthorhombic LZTN‐0.03 ceramic sintered at 1200°C was achieved with good microwave dielectric properties of ε_r~63, Q×f~9600 GHz (@4.77 GHz) and τ_f ~105 ppm/°C. By comparison, a relatively high Q × f~80995 GHz (@7.40 GHz) together with ε_r~23, and τ_f ~?56 ppm/°C was obtained in monoclinic LTN+0.005ZnO ceramics sintered at 1350°C.