高声速（100）择优取向AIN薄膜的制备和性能研究

采用射频磁控溅射法,通过改变工艺参数在n型（100）Si片上制备了表面粗糙度小、以（100）面择优取向的AlN薄膜。研究了高温退火、N2结尾等工艺对AIN薄膜择优取向的影响。结果表明,增大工作气压有利于薄膜（100）面择优取向,但是随着工作气压升高薄膜沉积不均匀,通过退火可以减少这种缺陷;N2-Ar比低有利于（100）...     

金刚石基底上制备(002)AlN薄膜的研究

首先采用微波等离子体化学气相沉积(MPCVD)方法,在O2/H2/CH4混合气体气氛下利用大功率微波在(100)Si片上生长出了异质外延金刚石膜,X-射线衍射(XRD)、拉曼光谱和场发射扫描电子显微镜(FESEM)对薄膜的表征分析结果表明,制备的金刚石膜具有很高的金刚石相纯度,且晶粒排列紧密;继而采用射频磁控反应溅射法,在抛光的金刚石基底上成功制备了高C轴择优取向的氮化铝(AlN)薄膜,研究了不同的溅射气压、靶基距对AlN薄膜制备的影响,XRD检测结果表明,溅射气压低,靶基距短,有利于AlN(002)面择优取向,相反则更有利于AlN薄膜的(103)面和(102)面择优取向;研究了AlN薄膜在以N终止的金刚石基底和纯净金刚石基底两种表面状态上的生长机制,结果发现,以N终止的金刚石基底非常有利于AlN(002)面择优取向生长;从Al-N化学键的形成以及溅射粒子平均自由程的角度,探讨了其对AlN薄膜择优取向的影响。     

氮化铝薄膜及其掺锰的光致发光

用射频磁控反应溅射的方法,以Ａｌ及Ａｌ＋ＭｎＦ２为靶材,石英玻璃为衬底,在不同的射频功率下,制备了ＡｌＮ多晶态徘晶态两类薄膜。发现非晶态吸收峰位置较多晶态薄膜向短波移动２０ｎｍ,对于非晶态薄膜,通过喇曼光谱的分析,得到了ＡｌＮ薄膜的特征声子能量的信息。首次用金属Ａｌ和块状ＭｎＦ２共溅射的方法,制备了ＡｌＮ：ＭｎＦ２薄膜,在退火后的多晶态样品中,测得了Ｍｎ的特征光致发光。     

(100)取向AlN薄膜的制备及其压电性能研究

采用射频磁控溅射法,在Si(100)衬底(含Au导电层)上制备了(100)取向的AlN薄膜并研究了工作压强和溅射功率对制备的AlN薄膜性能的影响。利用X射线衍射仪(XRD)分析了薄膜结构特性,结果表明,在一定范围内,工作压强的增加和溅射功率的减小更有利于AlN(100)晶面择优取向的生长。利用压电力显微镜(PFM)对AlN薄膜的形貌和压电性能进行了表征,发现(100)择优取向的AlN薄膜的压电性主要表现在薄膜面内方向上。     

氮气流量对磁控溅射AlN薄膜光学性能的影响

AlN薄膜因其具有优异的物理化学性能而有着广阔的应用前景,采用反应磁控溅射法在低温条件下制备AlN薄膜是近些年科研工作的热点.采用直流磁控溅射法,于室温下通入不同流量的氮气在p型硅(100)和载玻片衬底上沉积了AlN薄膜.利用傅里叶变换红外(FTIR)光谱仪、X射线衍射仪(XRD)、扫描电子显微镜(SEM)和分光光度计等分析薄膜的组分、结构、形貌和光学性能.结果表明随着氮气流量的增加,AIN薄膜质量变好,N2流量为8 cma/min时制备的AlN薄膜为六方纤锌矿结构,在680 cm-1处具有明显的FTIR吸收峰,进一步说明成功制备了AlN薄膜.在300～ 900 nm的波长范围内,薄膜透过率最高可达94％;薄膜带隙随着氮气流量的增加而增大,最大带隙约为4.04 eV.     

激光熔蚀反应淀积AlN薄膜残余应力及热稳定性的研究

激光熔蚀反应淀积于 Si(10 0 ) ,Si(111)基底上的 Al N薄膜是高质量高取向性的 Al N多晶膜 ,薄膜与基底的取向关系为 Al N(10 0 )∥ Si(10 0 ) ,Al N(110 )∥ Si(111)。薄膜具有较低的残余应力和较好的热稳定性。实验结果表明 ,当氮气压强和放电电压分别为 10 0× 133.33Pa和 6 50 V时 ,薄膜的残余应力低于 3GPa。此样品在纯氧环境 50 0℃时 ,经过 3h的退火 ,红外吸收谱检测未发现有Al2 O3 特征峰出现。对 Al N/Cu双层膜的研究表明所制备的 Al N薄膜在金属薄膜的防护上也有潜在的应用价值。     

Thermal conductivity of AlN thin films deposited by RF magnetron sputtering

Aluminum nitride (AlN) film, which is being investigated as a possible passivation layer in inkjet printheads, was deposited on a Si (1 0 0) substrate at 400 °C by radio frequency (RF) magnetron sputtering using an AlN ceramic target. Dependence on various reactive gas compositions (Ar, Ar:H₂, Ar:N₂) during sputtering was investigated to determine thermal conductivity. The crystallinity, grain size, and Al–N bonding changes by the gas compositions were examined and are discussed in relation to thermal conductivity. Using an Ar and 4% H₂, the deposited AlN films were crystalline with larger grains. Using a higher nitrogen concentration of 10%, a near amorphous phase, finer morphology, and an enhanced Al–N bonding ratio were achieved. A high thermal conductivity of 134 W/mk, which is nine times higher than that of the conventional Si₃N₄ passivation film, was obtained with a 10% N₂ reactive gas mixture. A high Al–N bonding ratio in AlN film is considered the most important factor for higher thermal conductivity.     

溅射AlN技术对GaN基LED性能的影响

研究了在图形蓝宝石衬底(PSS)上利用磁控溅射制备AlN薄膜的相关技术,随后通过采用金属有机化学气相沉积(MOCVD)在相关AlN薄膜上生了长GaN基LED.通过一系列对比实验,分析了AlN薄膜的制备条件对GaN外延层晶体质量的影响,研究了AlN薄膜溅射前N2预处理功率和溅射后热处理温度对GaN基LED性能的作用机制.实验结果表明:AlN薄膜厚度的增加,导致GaN缓冲层成核密度逐渐升高和GaN外延膜螺位错密度降低刃位错密度升高;N2处理功率的提升会加剧衬底表面晶格损伤,在GaN外延膜引入更多的螺位错;AlN热处理温度的升高粗化了表面并提高了GaN成核密度,使得GaN外延膜螺位错密度降低刃位错密度升高;而这些GaN外延膜位错密度的变化又进一步影响到LED的光电特性.     

Preparation of high-quality AIN films by two-step method of radio frequency magnetron sputtering

The preparation of nanometer aluminum nitrogen(AlN) films with uniform lattice arrangement is of great significance for the manufacture of high-frequency surface acoustic wave(SAW) device.We put forward the two-step growth method and the annealing treatment method for the deposition of(100) AlN thin films.The results show that when the sputtering pressure is 1.2 Pa and the ratio between N2 and Ar is 12:8,the influence of lattice thermal mismatch and anti-phase is the smallest during the nucleation growth at low-temperature stage of(100) AlN/(100) Si films.The root-mean-square(RMS) surface roughness of AlN prepared by the two-step method is reduced from 6.4 nm to 2.1 nm compared with that by common deposition process.     

AlN基板表面处理对薄膜附着力的影响

用扫描电镜和X射线能谱分析仪研究高温氧化及薄膜工艺过程中主要溶液对氮化铝陶瓷(AlN)基板的影响。结果表明:高温氧化使表面氧含量增加,在1000℃氧化2h,表面已形成致密的氧化层。碱性溶液清洗和去离子水煮会使表面产生多孔的疏松化合物。采用高温氧化、酸性清洗、溅射前加强离子轰击等措施,磁控溅射TiCu,其薄膜膜层附着力不低于15MPa。     

Optical Properties and Reactive Sputtering Conditions of AIN and AlSiN Thin Films for Magneto- Optical Applications

The dependence of the refractive index and film thickness of AlN and AlSiN thin films on the reactive sputtering conditions (N₂ partial pressure, total pressure, and rf sputtering power) have been studied in detail and analyzed in terms of the mechanism of reactive sputtering and the target poisoning phenomenon. On the basis of the results, the sputtering conditions of AlN and AlSiN films have been optimized for magneto-optical applications. The AlN and AlSiN films after optimization of the sputtering conditions had very high transmissivity and refractive index, and were suitable for magneto-optical Kerr effect enhancement. A marked enhancement of the magneto-optical Kerr effect for a TbFeCo film coated with AlN and AlSiN films was observed. The improvement of the signalto-noise ratio obtained with the AlSiN film was greater than the AlN film.     

用于高温压力传感器的AIN绝缘膜的研究

采用直流磁控反应溅射法制备了高温压力传感器用的AIN薄膜。用X射线衍射对薄膜的晶向结构进行了分析，研究了薄膜的绝缘特性和化学稳定性，分析了AIN与Si的热膨胀系数、热导系数的关系。选用AIN在力敏电阻条和硅弹性膜之间进行绝缘隔离，由于无p-n结，力敏电阻无反向漏电，得到了极好的压力传感器特性，即零点电漂移及热漂移小及非线性小。     

X波段FBAR用AlN薄膜制备研究

采用中频磁控溅射法,在硅基上制备了X波段薄膜体声波谐振器(FBAR)滤波器用AlN压电薄膜。对AlN薄膜进行了分析表征,结果表明,AlN压电薄膜具有良好的(002)面择优取向,摇摆曲线半峰宽为2.21°,膜厚均匀性优于0.5%,薄膜应力为-5.02 MPa,应力可在张应力和压应力间进行调节。将该AlN薄膜制备工艺应用于FBAR器件的制作,研制出X波段FBAR器件,谐振频率为9.09 GHz,插入损耗为-0.38 dB。     

Texture enhancement of Al films on Ti underlayers by radio-frequency bias sputtering

The influence of sputtering pressure and radio-frequency (RF) bias power on the texture of Al/Ti thin films has been investigated. The Al/Ti thin films were deposited sequentially onto thermally oxidized Si wafers in a direct-current (DC) magnetron system. The RF bias was applied during Ti deposition. The texture of Al thin films was quantified by θ–2θ scans and rocking curves of x-ray diffraction (XRD). The Al thin films deposited on bias-sputtered Ti underlayers showed an epitaxial growth and strong (111) texture. The Al (111) texture improved with decreasing sputtering pressure and increasing RF-bias power. The Al/Ti texture was also enhanced when the SiO₂/Si substrate surface was RF plasma cleaned prior to Ti deposition. The Al (111) texture was closely related to Ti (0002) texture. The mechanism of Ti-texture improvement by applying bias sputtering was explained based on the ion-bombardment effect.     

LCP柔性基板的薄膜电阻制作技术

针对液晶聚合物(LCP)柔性基板高频电子封装应用需求,采用一种薄膜溅射工艺直接在LCP柔性基板上制作TaN薄膜电阻,研究不同等离子体预处理方式对LCP表面形貌和LCP表面薄膜金属膜层附着强度的影响,进一步研究溅射气压和氮气体积分数等参数对电阻性能的影响,考察LCP柔性基板上的TaN薄膜电阻精度及电阻温度系数(TCR),并制备出50Ω的薄膜电阻。结果表明:当射频功率为300 W的氧等离子体预处理600 s时,LCP表面的面粗糙度低,LCP基板表面薄膜金属膜层附着强度高,其值>5.0 N/mm²;当溅射功率为400 W、氮气体积分数为3%、溅射气压为0.2 Pa时,制备的TaN薄膜电阻的阻值精度高,阻值精度≤±4%,TCR电阻稳定性能好。     

不锈钢表面溅射氮化铝陶瓷膜工艺参数的研究

工业生产中需要测量机械零件的润滑油膜厚度,利用超声波检测可实现无损检测的目的。利用氮化铝(AlN)陶瓷膜制成的压电换能器对超声波发射和接收。利用射频磁控溅射技术,在不锈钢表面沉积AlN薄膜。利用X线衍射仪(XRD)和原子力显微镜(AFM)等设备对AlN薄膜结构表征,并对结果进行了讨论。     

Effect of substrate biasing and temperature on AlN thin film deposited by cathodic arc ion

Aluminum nitride (AlN) films have been grown in pure N₂ plasma using cathodic arc ion deposition process. The films were prepared at different substrate bias voltages and temperatures. The aim was to investigate their influence on the Al macro-particles, structural and optical properties of deposited films. X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), Raman spectroscopy, Scanning electron microscope (SEM) and Rutherford backscattering spectrometry (RBS) were employed to characterize AlN thin films. XRD patterns indicated the formation of polycrystalline (hexagonal) films with preferential orientation of (002), which is suppressed at higher substrate bias voltage. FTIR and Raman spectroscopic analysis were used to assess the nature of chemical bonding and vibrational phonon modes of AlN thin films respectively. FTIR spectra depicted a dominant peak around 850 cm^?1 corresponding to the longitudinal optical (LO) mode of vibration. A shift in this LO mode peak towards higher wavenumbers was observed with the increase of substrate bias voltage and temperature, showing the upsurge of nitrogen concentration in the deposited film. Raman spectra illustrated a peak at 650 cm^?1 corresponding to E₂ (high) phonon mode depicting the c-axis oriented (perpendicular to substrate) AlN film. SEM analysis showed the AlN film deposited at higher substrate bias voltage contains fewer amounts of Al macro-particles.     

SRO薄膜的倒筒式直流溅射生长

采用倒筒式直流溅射方法在(001)LaAlO 3[LAO]基片上原位生长SrRuO3(SRO)薄膜,系统研究了基片温度、溅射气氛等工艺参数对SR O薄膜织构、表面形貌的影响。实验结果表明,在基片温度为720℃,氧氩比为1∶4的工艺条件下制备出了110取向、表面平整的SRO薄膜。     

氮化铝-铝复合封装基板的制备

采用磁控溅射法在阳极氧化预处理过的铝板上沉积氮化铝薄膜,制备氮化铝-铝复合基板。制备的氮化铝为非晶态,抗电强度超过700 V/μm,阳极氧化铝抗电强度达75 V/μm。当阳极氧化铝膜厚约10μm、氮化铝膜约1μm时,制备的复合封装基板击穿电压超过1350 V,绝缘电阻率1.7×106 MΩ·cm,氮化铝与铝板的结合强度超过8 MPa;阳极氧化铝膜作为缓冲层有效缓解了氮化铝与铝热膨胀系数失配的问题,在260℃热冲击下,铝板未发生形变,氮化铝膜未破裂,电学性能无明显变化。氮化铝与阳极氧化膜的可见光高透性保持了镜面抛光金属铝的高反射率,当该复合基板应用于LED芯片COB封装时,有助于提高封装光效。     

AlN薄膜制备技术研究

采用磁控溅射法制备了AlN薄膜并研究了射频(RF)等离子清洗对AlN薄膜结晶取向度的影响,实验表明,RF等离子清洗基片3min后AlN薄膜c轴取向摇摆曲线半峰宽达到1.3°;通过Mo薄膜衬底对AlN薄膜结晶取向度的影响发现,取向度好的Mo薄膜衬底有利于c轴取向AlN薄膜的生长;Ar气体流量对AlN薄膜应力的影响使AlN薄膜应力从-390(压应力)~73 MPa(张应力)可调。