Modelling of parabolic trough direct steam generation solar collectors

Solar electric generation systems (SEGS) currently in operation are based on parabolic trough solar collectors using synthetic oil heat transfer fluid in the collector loop to transfer thermal energy to a Rankine cycle turbine via a heat exchanger. To improve performance and reduce costs direct steam generation in the collector has been proposed. In this paper the efficiency of parabolic trough collectors is determined for operation with synthetic oil (current SEGS plants) and water (future proposal) as the working fluids. The thermal performance of a trough collector using Syltherm 800 oil as the working fluid has been measured at Sandia National Laboratory and is used in this study to develop a model of the thermal losses from the collector. The model is based on absorber wall temperature rather than fluid bulk temperature so it can be used to predict the performance of the collector with any working fluid. The effects of absorber emissivity and internal working fluid convection effects are evaluated. An efficiency equation for trough collectors is developed and used in a simulation model to evaluate the performance of direct steam generation collectors for different radiation conditions and different absorber tube sizes. Phase change in the direct steam generation collector is accounted for by separate analysis of the liquid, boiling and dry steam zones.     

Transient performance of direct steam generation solar power plants

Parabolic trough power plants are currently the most commercial systems for electricity generation. In this study, a transient numerical simulation of a solar power plant was developed by using direct steam generation (DSG) technology. In this system, condensate water from a Rankine cycle is pumped directly to solar parabolic trough collectors. The pressurized water is heated and evaporated before being superheated inside the solar collectors and directed back to the steam turbines, where the Rankine cycle is a reheated‐regenerative cycle. The plant performance with saturated steam production is compared with the performance of a superheated plant. A mathematical model of each system component is presented, with the solar power cycle modeled by the TRNSYS‐17 simulation program. Annual transient performance, including plant power and efficiency, is presented for both plants. As expected, the power of the superheated plant outperforms the saturated plant by approximately 45%, whereas the efficiency decreases by approximately 10%. Furthermore, the power of such plants is considerably improved under the weather of Makkah, 22.4°N, and it is approximately 40 MW for both the spring and autumn seasons. The annual generated energy is approximately 8062 MWh. The levelized electricity cost (LEC) was estimated for both the DSG and the corresponding synthetic oil plants. The DSG plant has an approximately 3% higher LEC than a synthetic oil plant with heat storage and an approximately 11.2% lower LEC than an oil plant if the plant has no storage. Copyright © 2016 John Wiley & Sons, Ltd.     

Energy performance and numerical optimization of a screw expander–based solar thermal electricity system in a wide range of fluctuating operating conditions

This paper provides fundamental principles to study the thermodynamic performance of a new screw expander–based solar thermal electricity plant. While steam turbines are generally used in direct steam generation solar systems without admitting fluid in two-phase conditions, steam screw expanders, as volumetric machines, can convert thermal to mechanical energy also by expanding liquid-steam mixtures without a decline in efficiency. In effect, steam turbines are not as competitive as screw expanders when the net power is smaller than 2 MW and for low-grade heat sources. The solar electricity generation system proposed in this paper is based on the steam Rankine cycle: Water is used as both working fluid and storage, parabolic trough collectors are used as a thermal source, and screw expanders are used as power machines. Since screw expanders can operate at off-design working conditions in several situations when installed in direct steam generation solar plants, studying expander performance under fluctuating working situations is a crucial issue. The main aim of the present paper is to establish a thermodynamic model to study the energetic benefits of the proposed power system when off-design operating conditions and variable solar radiation occur. This entails, first and foremost, developing overexpansion and underexpansion numerical models to describe the polytropic expansion phase, which considers all the losses affecting performance of the screw expander under real operating conditions. To assess the best operating conditions and maximum efficiency of the whole power system at part-load working conditions under fluctuating solar radiations, parametric optimization is then improved in a wide range of variable working conditions, assuming condensation pressures of water increasing from 0.1 to 1 bar, under an evaporation temperature rising from 170°C to 300°C.     

Comparative performance analysis of solar powered supercritical-transcritical CO2 based systems for hydrogen production and multigeneration

CO₂ based power and refrigeration cycles have been developed and analyzed in different existing studies. However, the development of a CO₂ based comprehensive energy system and its performance analysis have not been considered. In this study, the integration of a CO₂ based solar parabolic trough collector system, a supercritical CO₂ power cycle, a transcritical CO₂ power cycle, and a CO₂ based cascade refrigeration system for hydrogen production and multigeneration purpose is analyzed thermodynamically. This study aims to analyze and compare the difference in the thermodynamic performance of comprehensive energy systems when CO₂ is used as the working fluid in all the cycles with a system that uses other working fluids. Therefore, two comprehensive energy systems with the same number of subsystems are designed to justify the comparison. The second comprehensive energy system uses liquid potassium instead of CO₂ as a working fluid in the solar parabolic trough collector and a steam cycle is used to replace the transcritical CO₂ power cycle. Results of the energy and exergy performance analysis of two comprehensive energy systems showed that the two systems can be used for the multigeneration purpose. However, the use of a steam cycle and potassium-based solar parabolic trough collector increases the comprehensive energy systems’ overall energy and exergy efficiency by 41.9% and 26.7% respectively. Also, the use of liquid potassium as working fluid in the parabolic trough collectors increases the absorbed solar energy input by 419 kW and 2100 kW thereby resulting in a 23% and 90.7% increase in energetic and exergetic efficiency respectively. The carbon emission reduction potential of the two comprehensive energy systems modelled in this study is also analyzed.     

Conceptual design and techno-economic assessment of integrated solar combined cycle system with DSG technology

Direct steam generation (DSG) in parabolic trough collectors causes an increase to competitiveness of solar thermal power plants (STPP) by substitution of oil with direct steam generation that results in lower investment and operating costs. In this study the integrated solar combined cycle system with DSG technology is introduced and techno-economic assessment of this plant is reported compared with two conventional cases. Three considered cases are: an integrated solar combined cycle system with DSG technology (ISCCS-DSG), a solar electric generating system (SEGS), and an integrated solar combined cycle system with HTF (heat transfer fluid) technology (ISCCS-HTF).This study shows that levelized energy cost (LEC) for the ISCCS-DSG is lower than the two other cases due to reducing O&M costs and also due to increasing the heat to electricity net efficiency of the power plant. Among the three STPPs, SEGS has the lowest CO₂ emissions, but it will operate during daytime only.     

Analysis of an innovative direct steam generation‐based parabolic trough collector plant hybridized with a biomass boiler

Direct steam generation (DSG) is the process by which steam is directly produced in parabolic trough fields and supplied to a power block. This process simplifies parabolic trough plants and improves cost effectiveness by increasing the permissible temperature of the working fluid. Similar to all solar‐based technologies, thermal energy storage is needed to overcome the intermittent nature of solar. In the present work, an innovative DSG‐based parabolic trough collector (PTC) plant hybridized with a biomass boiler is proposed and analyzed in detail. Two additional configurations comprising indirect steam generation PTC plants were also analyzed to compare their energy and exergy performance. To consider a wide range of operation, the share of biomass input to the hybridized system is varied. Energy and exergy analyses of DSG are conducted and compared with an existing indirect steam generation PTC power plants such as Andasol. The analyses are conducted on a 50 MW regenerative reheat Rankine cycle. The results obtained indicate that the proposed DSG‐based PTC plant is able to increase the overall system efficiency by 3% in comparison with indirect steam generation when linked to a biomass boiler that supplies 50% of the energy.     

Assessment of power and hydrogen production performance of an integrated system based on middle-grade geothermal source and solar energy

In this study, power and hydrogen production performance of an integrated system is investigated. The system consists of an organic Rankine cycle (ORC), parabolic trough solar collectors (PTSCs) having a surface area of 545 m², middle-grade geothermal source (MGGS), cooling tower and proton exchange membrane (PEM). The final product of this system is hydrogen that produced via PEM. For this purpose, the fluid temperature of the geothermal source is upgraded by the solar collectors to drive the ORC. To improve the electricity generation efficiency, four working fluids namely n-butane, n-pentane, n-hexane, and cyclohexane are tried in the ORC. The mass flow rate of each working fluid is set as 0.1, 0.2, 0.3, 0.4 kg/s and calculations are made for 16 different situations (four types of working fluids and four different mass flow rates for each). As a result, n-butane with a mass flow rate of 0.4 kg/s is found to be the best option. The average electricity generation is 66.02 kW between the hours of 11⁰⁰-13⁰⁰. The total hydrogen production is 9807.1 g for a day. The energy and exergy efficiency is calculated to be 5.85% and 8.27%, respectively.     

A conceptual design of solar boiler

State-of-the-art concepts for solar thermal power systems are based on parabolic trough, tower or parabolic disks either heating molten salts, mineral oil, air or generating steam. We propose in this paper, a conceptual design of a solar boiler. This concept comes from the conventional thermal power plants boiler, with the difference that the heat comes from mirrors that concentrate the solar radiation on wall-type array of solar collectors, instead of coming from fuel flames and hot gases. In our preliminary performance, analysis of this innovative solar boiler applied to electricity production, we have found that overall efficiency of the conversion from direct solar irradiation energy to electricity is above 20%, which is comparable to the value of parabolic trough and central tower technologies. Besides that, the concept seems very robust and could overcome some drawbacks derived from pressure losses, control complexity and material thermo-mechanical stress.     

Analytic modeling of a solar power plant with parabolic linear collectors

An analytic model for a solar thermal electric generating system with parabolic trough collectors was developed. The energy conversion of solar radiation into thermal power along the absorber tube of the parabolic collector is studied, taking into consideration the non-linearity of heat losses and its dependence on the local temperature. The coupling between the collector and the thermodynamic cycle is made up of three heat exchangers, yielding the characteristic temperatures of the cycle. The conventional Rankine cycle is treated as an endo-reversible Carnot cycle, whereby the mechanical and electric power is calculated. For comparison, we refer to the Solar Electric Generating System VI (SEGS VI), installed in the Mojave desert-CA, whose solar field is composed by LS2 parabolic trough collectors. We simulated the efficiency curves of collectors LS2 with evacuated and non-evacuated absorbers and compared with experimental results. A second simulation was carried out to estimate the optimum quantity of non-evacuated LS2 collectors in series in a collectors’ row, when friction losses along the absorber tubes are considered. Also, the performance of a 30 (MWe) power plant, composed of 50 rows with 16 LS2 collectors in series (total 800 collectors) was simulated. Three fields of different collectors were considered, the first field with evacuated absorbers, the second with non-evacuated absorbers and the third with bare absorbers. Finally, the output power of the plant is analyzed as a function of the evaporation temperature of the water-vapor fluid. A large maximum of the overall cycle efficiency is found for evaporation temperatures around 320 °C. Good agreement is obtained when comparing the results of this model with experimental data belonging to the Solar Electric Generating Systems (SEGS) installed in the Mojave desert. The analytic model developed combines simplicity, precision and flexibility, making it an attractive tool for simulation and design of solar power stations.     

Hybrid solar parabolic dish power plant and high‐temperature phase change material energy storage system

In this study, a conventional steam power plant with two regenerative boilers is considered, and one of its boilers is replaced with parabolic solar dish collectors and storing the produced thermal energy by the phase change material (PCM) in a storage tank. The results show the necessity of the existence of an auxiliary fired‐gas boiler to provide constant load during the whole 24 hours. The performance of the proposed hybridized system is evaluated through energy and exergy analyses. It was demonstrated that substituting solar collectors with one of the boilers marginally lowers the energy efficiency but increases the exergy efficiency of the whole power plant up to 41.76%. Moreover, it is found out that this hybridization decreases the total irreversibility of the power plant in comparison with the base case, from 51.1 to 47.2 MW. The parametric analysis states that raising the mass flow rate of the heat transfer fluid in the solar collectors not only enhances the system performance but also increases the volume of the PCM tank.     

槽式太阳能新型腔式吸热器的热性能研究

提出一种适用于抛物槽集热器的新型太阳能腔式吸热器,该装置具有较高的集热效率,同时连接安装和日常运行维护也相对便利。对其建立一套三维传热模型,并搭建采用新型腔式吸热器的抛物槽集热器实验系统,通过实验测试对比吸热器瞬时效率,验证模型的准确性。此外,定量分析不同环境参数与工作参数对新型腔式吸热器热性能的影响,结果表明:集热效率随着法向直接日射辐照度、环境温度的升高而增加,随着环境风速和吸热器入口传热流体温度的升高而降低,而受传热流体质量流量的影响较小。     

An option for solar thermal repowering of fossil fuel fired power plants

Global climate change urges immediate measures to be taken to limit greenhouse gas emission coming from the fossil fuel fired power plants. Solar thermal energy can be involved in different ways in existing power generation plants in order to replace heat produced by fossil fuels.Solar field feed water preheating is mainly discussed in this paper as an option for fast and feasible RES penetration. Rankine regenerative steam cycled power plant has been modelled with Thermoflow software. The plant model incorporates also a field with solar Fresnel collectors that directly heats boiler’s feed water. The proposed plant modification yields substantial fossil fuel input reduction. The best results can be obtained when the group of high pressure heaters is replaced and feed water temperature exceeds its original design value. The solar power generation share can reach up to 23% of the power plant capacity in this case, having efficiency higher than 39% for the best solar hour of the year.     

A novel PVT/PTC/ORC solar power system with PV totally immersed in transparent organic fluid

A novel hybrid PVT/parabolic trough concentrator (PTC)/organic Rankine cycle (ORC) solar power system integrated with underground heat exchanger has been proposed. The evaporator unit consists of a transparent flat PVT solar collector and a PTC connected in series. The first transparent solar collector has transparent covers and consists of solar cells totally immersed within a pressurized transparent organic fluid that allows the solar radiation to reach the solar cells, cools them effectively, and captures all thermal losses from the solar cells. The second concentrator is a conventional one with opaque black receiver used to reheat the transparent organic fluid to higher temperatures. Both solar collectors (the PVT and PTC) perform as the boiler and superheater for the ORC. The performance of the proposed system is investigated by a steady‐state mathematical model. The results show that, at design conditions, the efficiency of the PV modules stabilizes around 12%, absorber efficiency varies within 64% to 75%, and the ORC efficiency varies within 7% to 17%.     

Comparison of three different solar collectors integrated with geothermal source for electricity and hydrogen production

In this study, an integrated system is proposed for mainly electricity and hydrogen production. Energy and exergy analyses of the system are also examined by using Engineering Equation Solver (EES, version 2019) under solar radiation during day time on 1st July. The proposed system consists of a middle-temperature geothermal source with fluid temperature 93 °C, three solar collectors (SCs of 300 m²) namely parabolic trough solar collectors (PTSCs), evacuated tube solar collectors (ETSCs), flat plate solar collectors (FPSCs), an organic Rankine cycle (ORC), proton exchange membrane (PEM), a compressor, hot water storage tank and a mushroom cultivation room. The temperature of the geothermal fluid is upgraded via solar collectors by harvesting solar radiation to operate the ORC. Thus the generated electricity is used in the PEM electrolysis system for producing hydrogen. When the PTSCs, ETSCs, and FPSCs are integrated with the geothermal source separately, it is found that 2758.69 g, 1585.27 g, and 634.42 g of hydrogen can be produced, respectively for a day. The highest overall energetic and exergetic performance of the system is calculated as to be 5.67% and 7.49%, respectively.     

Potential of a parabolic trough solar concentrator for electric energy production

At present, parabolic trough technology is considered as the most low‐cost and powerful large‐scale technology to utilize solar energy for electricity generation and produce steam for different industrial usages. This article recommends the generation of electricity by using a parabolic trough solar concentrator in the central area of the Kingdom of Saudi Arabia (KSA) at Dawadmi city. Pressurized water is used as the heat‐transfer working fluid. A computer algorithm was built using the Matlab program to simulate the performance parameters of the Euro Trough collector (ETC). The input data included the properties of the working fluid (pressurized water) and the designing parameters of ETC. The output data were the outlet water temperature, the coefficient of heat transfer, the heat loss, and the thermal, solar, and global efficiencies. The obtained results indicated the ability of this type of parabolic trough in KSA to generate electric power due to the high‐performance parameters achieved. Also, the validity of using the simulation technique was measured and it showed good conformity.     

Performance assessment of a direct steam solar power plant with hydrogen energy storage: An exergoeconomic study

Power generation and its storage using solar energy and hydrogen energy systems is a promising approach to overcome serious challenges associated with fossil fuel-based power plants. In this study, an exergoeconomic model is developed to analyze a direct steam solar tower-hydrogen gas turbine power plant under different operating conditions. An on-grid solar power plant integrated with a hydrogen storage system composed of an electrolyser, hydrogen gas turbine and fuel cell is considered. When solar energy is not available, electrical power is generated by the gas turbine and the fuel cell utilizing the hydrogen produced by the electrolyser. The effects of different working parameters on the cycle performance during charging and discharging processes are investigated using thermodynamic analysis. The results indicate that increasing the solar irradiation by 36%, leads to 13% increase in the exergy efficiency of the cycle. Moreover, the mass flow rate of the heat transfer fluid in solar system has a considerable effect on the exergy cost of output power. Solar tower has the highest exergy destruction and capital investment cost. The highest exergoeconomic factor for the integrated cycle is 60.94%. The steam turbine and PEM electrolyser have the highest share of exergoeconomic factor i.e., 80.4% and 50%, respectively.     

A technical note on application of internally finned tubes in solar parabolic trough absorber pipes

The heterogeneous incoming heat flux in solar parabolic trough absorber tubes generates huge temperature difference in each pipe section. Helical internal fins can reduce this effect, homogenising the temperature profile and reducing thermal stress with the drawback of increasing pressure drop. Another effect is the decreasing of the outer surface temperature and thermal losses, improving the thermal efficiency of the collector. The application of internal finned tubes for the design of parabolic trough collectors is analysed with computational fluid dynamics tools. Our numerical approach has been qualified with the computational estimation of reported experimental data regarding phenomena involved in finned tube applications and solar irradiation of parabolic trough collector. The application of finned tubes to the design of parabolic trough collectors must take into account issues as the pressure losses, thermal losses and thermo-mechanical stress, and thermal fatigue. Our analysis shows an improvement potential in parabolic trough solar plants efficiency by the application of internal finned tubes.     

一种地热与太阳能联合发电系统研究

提出一种地热与太阳能联合发电系统,可用于地热和太阳能资源丰富的地区.该系统的特点是基于双流地热发电循环,通过增加太阳能过热器来增加系统发电量.太阳能过热环节采用槽式集热器.对异丁烷(P600a)和丁烷(R600)两种工质在不同太阳能利用分数下的发电功率和发电效率进行了比较,发现对于带有过热装置的朗肯循环(ORC),选择R600a为工质性能更佳.研究表明太阳能过热环节对于提高系统发电功率具有较大贡献,但对增加系统发电效率改善不大.还针对具有固定集热面积(1000m2)的太阳能地热发电系统应用于西藏地区可行性进行了分析,发现这种地热太阳能联合发电系统相比于常规地热发电系统,发电能力可提高约10%,对解决该地区的供电紧张状况能够起到一定的作用.     

Performance and design optimization of a low-cost solar organic Rankine cycle for remote power generation

Recent interest in small-scale solar thermal combined heat and power (CHP) power systems has coincided with demand growth for distributed electricity supplies in areas poorly served by centralized power stations. One potential technical approach to meeting this demand is the parabolic trough solar thermal collector coupled with an organic Rankine cycle (ORC) heat engine.The paper describes the design of a solar organic Rankine cycle being installed in Lesotho for rural electrification purpose. The system consists of parabolic though collectors, a storages tank, and a small-scale ORC engine using scroll expanders.A model of each component is developed taking into account the main physical and mechanical phenomena occurring in the cycle and based on experimental data for the main key components.The model allows sizing the different components of the cycle and evaluates the performance of the system. Different working fluids are compared, and two different expansion machine configurations are simulated (single and double stage).