PNN-PZT陶瓷流延浆料流变性能研究

以体积比为7:3的丁酮和无水乙醇为混合溶剂,聚乙烯醇缩丁醛(PVB)为粘结剂,邻苯二甲酸二丁酯为增塑剂,玉米油为分散剂配制了PNN-PZT陶瓷流延浆料。研究了浆料球磨时间、固相体积分数以及各有机添加剂用量对其流变性能的影响。结果表明:当w(分散剂)为0.75%,w(粘结剂)为4.17%,球磨时间为8h,固相体积分数为75%,ζ(增塑剂:粘结剂)为0.6时,浆料流变性能良好,浆料黏度在2500mPa·s左右。     

无铅银浆烧结工艺与导电性能研究

制备了无铅低温玻璃粉,将其与银粉和有机载体混合配制成无铅导电银浆并烧结。通过SEM和EDX观察浆料烧结银膜的形貌并进行成分分析,用四探针测试仪测量烧结银膜的电阻率,讨论了浆料成分配比、烧结时间、烧结温度等方面对银膜导电性能的影响。确定了无铅导电银浆的最佳配比为:质量分数w(银粉)72%,w(玻璃粉)3%和w(有机载体)25%,最佳烧结温度为580℃,最佳保温时间为5min。     

低温烧结型银基浆料烧结膜孔洞率的研究

观察了低温烧结型银基浆料烧结膜的表面形貌,比较了有机载体含量对浆料烧结膜孔洞率的影响,分析了单一溶剂及混合溶剂有机载体所配浆料的TGA曲线。结果表明:采用混合溶剂可将浆料烧结膜的孔洞率从49.5%降低到21.6%。随着有机载体含量的增加,浆料烧结膜孔洞率增大。当w(有机载体)为21%时浆料可获得较佳的综合性能。     

绝缘导热浆料制备和性能

以低熔玻璃粉、金刚石粉及有机载体制备成浆料,丝网印刷在硬铝LY12基材上,烧结后制成导热绝缘层。分析了浆料中的金刚石粉含量对绝缘导热涂层导热参数和与基片附着力的影响,测试分析了浆料的流变性和触变性。结果表明,绝缘导热浆料的最佳配方为:w(有机载体)为18%;w(金刚石粉)为30%;w(低熔玻璃粉)为52%。静止时浆料中形成弱的絮凝,是剪切变稀体,有一定触变性,具有较好的丝网印刷适性。所制备绝缘涂层的热导率最高可达2.47W/(m·K)。     

低温固化型银基浆料电性能的研究

用银粉、热固性环氧树脂、六氢苯酐和环氧改性剂制得了在180℃固化的银基浆料。研究了银粉含量、银粉比例、环氧树脂含量、硅烷偶联剂用量以及固化时间对银基浆料性能的影响。结果表明:银粉含量及形状、固化时间等均会影响浆料性能。当w(环氧树脂)为8%～10%;w(银粉)为65%～70%,ζ(片状银粉∶球状银粉)为8∶2;w(硅烷偶联剂)为6%;w(各种添加剂)为14%～22%;固化时间为15min时,浆料的体电阻率最小为2.25×10–5Ω·cm,方阻为7.03mΩ/□。     

水基流延成型制备片式电感器件研究

以聚丙烯酸铵为粉体分散剂,聚乙烯醇和丙烯酸乳液为复合粘结剂,聚乙二醇(PEG600)为增塑剂,制备了Ni-Zn水基流延成型铁氧体浆料。研究了Ni-Zn铁氧体粉体在水中的稳定性,以及粘结剂含量、固相含量对浆料性能、流延薄带性能及薄带压合性能的影响。结果表明:在pH=9.5、分散剂含量(质量分数)为6‰时,Ni-Zn铁氧体粉体在水中具有较好的稳定性;在聚乙烯醇、丙烯酸树脂和固相含量(质量分数)分别达到6.5%、15%和54.5%时,所制Ni-Zn浆料具有较好的流动性,以其制成的20μm薄带则结构致密、附着力及压合较好、无分层;以水性浆料和有机浆料分别制成的1005型号电感(介质膜厚和线圈匝数相同)在100 MHz下测得的阻抗几乎相同,而前者成本却降低了80%左右。     

石墨烯复合导电剂SP/CNTs/G对LiNi_(0.5)Co_(0.2)Mn_(0.3)O_2锂离子电池性能影响

用气相沉积法(CVD)和转移法制备了石墨烯,用超声分散及搅拌的方法分别制备了导电碳黑(SP)导电浆料,导电碳黑(SP)、碳纳米管(CNTs)复合导电浆料(SP/CNTs)及导电碳黑(SP)、碳纳米管(CNTs)和石墨烯(G)复合导电浆料(SP/CNTs/G),通过扫描电镜(SEM)、四探针测试、恒流充放电测试、循环伏安测试(CV)和电化学阻抗谱测试(EIS)等方法研究了导电剂对锂离子电池正极材料LiNi_(0.5)Co_(0.2)Mn_(0.3)O_2的表面形貌、电阻率和电化学性能的影响。结果表明:添加质量分数2%复合导电剂SP/CNTs/G的样品电阻率较小,0.2 C首次充放电比容量分别为201.93 m Ah·g~(–1)和180.29 m Ah·g~(–1),首次充放电效率为89.28%。3.0C循环5次后的放电比容量为161.45 m Ah·g~(–1),容量保持率仍有89.69%,1.0C循环50次后放电比容量为166.97 m Ah·g~(–1),容量保持率为96.65%,倍率和循环性能优良。     

含BCL烧结助剂的CSLST微波介质陶瓷的水基流延

以苯丙乳液为粘结剂,聚丙烯酸(PAA)为分散剂,丙三醇为增塑剂,去离子水为分散介质,对添加烧结助剂B2O3-CuO-LiCO3(BCL)的(Ca0.9375Sr0.0625)0.3(Li0.5Sm0.5)0.7TiO3(CSLST)微波介质陶瓷粉体进行了水基流延成型工艺的研究。通过研究各种添加剂含量对浆料流变性能的影响,得出了适合流延的浆料配方(质量分数)为:陶瓷粉料50%,分散剂1%,粘结剂10%,增塑剂与粘结剂质量比为1:4。该浆料呈剪切变稀特性,经流延可制备均匀无裂纹的流延膜片。膜片叠层后在900℃下烧结具有较佳的微波介电性能:εr=75.8,Q×f=1 422 GHz,τf=13.39×10–6/℃。     

不同分散剂对Al_2O_3浆料流变性的影响

探讨了各种分散剂在Al2O3水系浆料中的分散作用及其相关机理。结果表明:分散剂的相对分子质量大小、构象和添加量对Al2O3浆料的流变性有着重要的影响。随着PAA(聚丙烯酸)类分散剂添加量的增加,Al2O3浆料的Zeta电位值整体下降,其等电点由8.3移动到4.7,PAA最佳添加量(质量分数)为0.5%～0.8%。相对分子质量较大的聚电解质分散剂对浆料的分散、稳定性较好;相对分子质量较小的聚电解质分散剂的最佳添加量范围更宽,为0.5%～2.0%(质量分数),且浆料黏度的变化随分散剂添加量的不同变化较小。     

流延成型用AlN无苯浆料的制备及其性能研究

氮化铝(AlN)陶瓷具有优良的热、电、力、光学性能,具有广阔的应用前景,已经引起了国内外研究者的广泛关注。以无水乙醇和异丙醇为混合溶剂,研究了分散剂添加量、Y值(表示粘结剂和增塑剂质量之比)、固含量及溶剂种类对AlN浆料性能的影响。在不添加二甲苯的前提下,当分散剂添加量为1.0%(质量分数)、Y值为0.75时,制备了固含量为39.5%(体积分数)的低黏度AlN浆料,并利用流延成型制备了AlN生坯,在氮气气氛中1 825℃,保温4 h烧结后得到相对密度为99.8%、热导率为178 W·m–1·K–1的AlN陶瓷。     

水性石墨导电涂料性能研究

研制了以石墨为导电填料,苯丙乳液为基料的水性涂料。分析了石墨、水的用量、固化温度与体积电阻率的关系以及涂层电阻与温度的关系。结果表明:w(石墨)在14%~20%,w(水)在55%~65%,固化温度为70℃时,涂料的导电性能最好,ρv约为0.25Ω·cm。涂料的阻温特性表现为在升温过程中先出现PTC效应,然后出现NTC效应。     

低熔点SnBi合金对导电银胶性能的影响

以银粉为主要导电填料,选定环氧树脂体系,添加不同量低熔点共晶SnBi合金制得导电胶,利用四点探针法和万能材料试验机考察了SnBi合金添加量对导电胶导电性能和力学性能的影响.发现当SnBi合金添加量占填料质量分数的15%时,导电胶的体积电阻率可以达到3.4×10<,-4>Ω·cm,剪切强度为12.56 MPa.SnBi合...     

环氧树脂–银粉复合导电银浆的制备

导电油墨(导电银浆等)是以全印制电子技术制作印制电路板的关键材料。研究了以环氧树脂为连结剂、自制超细银粉为填料、聚乙二醇等材料为添加剂的复合导电银浆配方及制备方法。研究获得的最佳配方为:w(银粉)为70%～80%,其他各组分之间的质量比ζ(环氧树脂∶四氢呋喃∶固化剂∶聚乙二醇)=1.00∶(2.00～3.00)∶(0.20～0.30)∶(0.05～0.10)。在最佳配方范围内,复合导电银浆室温固化后电阻率小于100Ω/cm,有机物挥发少,对环境友好,符合实际应用要求。     

Highly conductive PEDOT:PSS film by doping p-toluenesulfonic acid and post-treatment with dimethyl sulfoxide for ITO-free polymer dispersed liquid crystal device

In this paper, the highly conductive poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS) film realized by applying the doping technique and the post-treatment process is demonstrated. The conductivity of the spin coated PEDOT:PSS film enhanced greatly from 0.7 S/cm to 736 S/cm after 1.25% of p-toluenesulfonic acid solution (50 wt%) was doped into the PEDOT:PSS aqueous dispersion. The post-treatment using dimethyl sulfoxide further improved the conductivity to 1549 S/cm. The highly conductive PEDOT:PSS film was used as transparent electrode to fabricate ITO-free polymer dispersed liquid crystal (PDLC) cell. The experimental results showed that the electro-optical properties of the PDLC cell fabricated by the highly conductive PEDOT:PSS film were comparable to those of the PDLC cell constructed by ITO. This study reveals that the highly conductive PEDOT:PSS film is a prospective material for manufacturing ITO-free liquid crystal devices.     

Supercapacitive Properties of Composite Electrode Consisting of Activated Carbon and Di(1‐aminopyrene)quinone

Di(1‐aminopyrene)quinone (DAQ) as a quinone‐containing conducting additive is synthesized from a solution reaction of 1‐aminopyrene and hydroquinone. To utilize the conductive property of DAQ and its compatibility with activated carbon, a composite electrode for a supercapacitor is also prepared by blending activated carbon and DAQ (3:1 w/w), and its supercapacitive properties are characterized based on the cyclic voltammetry and galvanostatic charge/discharge. As a result, the composite electrode adopting DAQ exhibits superior electrochemical properties, such as a higher specific capacitance of up to at , an excellent high‐rate capability of up to , and a higher cycling stability with a capacitance retention ratio of 82% for the 1,000th cycle.     

硅烷偶联剂对太阳电池铝浆性能的影响及分析

在晶体硅太阳电池制造过程中,铝电极是通过丝网印刷-烘干-烧结制成的。该过程中铝电极膜层与传送网带发生相对摩擦,易导致铝膜表面产生划痕、起灰。重点研究了添加不同质量分数w(硅烷偶联剂)(0.5%~3.0%)对铝浆有机载体的表面张力、铝膜表面划痕、起灰、导电性能的影响规律。结果表明:当w(硅烷偶联剂)为2.5%时,有机载体的表面张力可从约30mN/m降低至25.69mN/m,提高了铝粉颗粒之间以及铝膜与硅片之间的黏附作用,从而减少划痕和灰化,进而可使铝电极的接触电阻由0.60?降低至0.19?。     

Experimental Analysis of Mechanical and Electrical Characteristics of Metal-Coated Conductive Spheres for Anisotropic Conductive Adhesives (ACAs) Interconnection

An accurate characterization for the deformation behavior of conductive particles is important: 1) to understand the anisotropic conductive adhesive (ACA) interconnection and 2) to optimize the ACA bonding parameter. This paper introduces an experimental technique, which has been developed to allow continuous monitoring of deformation characteristics of a single conductive particle. The load-deformation curve of a single conductive particle is measured, which provides the quantitative estimation of the mechanical and electrical characteristics of metal-coated polymer spheres used in ACAs. Based on the load-deformation result of a single conductive particle and the number of trapped particles on a bump, equivalent spring models are used to predict the deformation degree of conductive particles after flip chip assembly. For two kinds of conductive particles with different polymer cores, the mechanical and electrical characteristics of ACA interconnection were studied. Such results are used to further achieve a more sophisticated approach of the ACA bonding process and contact reliability.     

Ca_(0.125)(Li_(1/2)Sm_(1/2))_(0.875)TiO_3微波介质陶瓷的低温烧结

研究了复合烧结助剂Na2O-CaO-B2O3(NCB)氧化物和Li2O-B2O3-SiO2-CaO-Al2O3(LBSCA)玻璃料的添加量对Ca0.125(Li1/2Sm1/2)0.875TiO3陶瓷相结构、烧结性能及介电性能的影响。当w(NCB)为10%,w(LBSCA)为1%~5%时,该陶瓷为斜方钙钛矿结构。随w(LBSCA)的增加,致密化温度和饱和体积密度降低,εr、Q·f值及τf呈下降趋势。当w(NCB)为10%,w(LBSCA)为2%时,陶瓷可在900℃烧结获得最佳性能:εr为63.00,Q·f为1260GHz,τf为–9.02×10–6℃–1。     

Interface-Engineered Dendrite-Free Anode and Ultraconductive Cathode for Durable and High-Rate Fiber Zn Dual-Ion Microbattery

Despite the advantages of the fiber-shaped Zn-ion microbattery (FZMB) in powering wearable electronics, several fundamental challenges hinder its practical application, mainly including dendrite growth on Zn anodes (leading to short cycle life) and low electrical conductivity of cathode (resulting in poor rate performance). Herein, a facile approach of sputtering a nano-thin conductive carbon layer on Zn anode to effectively suppress dendrite growth and a dual-conductive polymer strategy to fabricate ultraconductive core-sheath fiber cathode (poly(3,4-ethylenedioxythiophene)-poly(styrene sulfonate) (PEDOT:PSS) fiber@polyaniline nanobulges) are demonstrated. The carbon layer suppresses Zn dendrites by uniformizing surface electric field and providing abundant nucleation sites. The superior conductivity of the cathode is inherited from two conductive polymers (in particular, PEDOT:PSS fibers have an ultrahigh conductivity of 3676 S cm⁻¹) and their strong intermolecular interactions. The resulting FZMB shows excellent stability (over 100% capacity retention after 3000 cycles) and supercapacitor-level rate performance (73% capacity retention from 0.1 to 10 A g⁻¹). Kinetics and mechanism studies reveal that the surface-controlled dual-ion migration mechanism is also correlated with the high rate performance. The corresponding quasi-solid-state device exhibits high stability under extreme deformation conditions and superior water-proof capability (94.6% capacity retention after 12 h underwater immersion), demonstrating great practical application potential.