Influence of the incorporation of fine calcium carbonate particles on the impact strength of polypropylene/polystyrene‐block‐poly(ethylene butene)‐block‐polystyrene blends

The Izod impact strength of two kinds of ternary composites was investigated. One consisted of polypropylene (PP), the triblock copolymer polystyrene‐block‐poly(ethylene butene)‐block‐polystyrene (SEBS), and calcium carbonate (CaCO₃) particles, and the other consisted of PP, carboxylated SEBS (C‐SEBS), and CaCO₃ particles. The mean size of the CaCO₃ particles was about 160 nm. According to scanning electron microscopy observations, the composite with SEBS showed a morphology in which SEBS domains and CaCO₃ particles were independently dispersed in the PP matrix. On the other hand, the composite with C‐SEBS showed a morphology in which CaCO₃ particles were encapsulated by C‐SEBS; that is, a core–shell structure was formed. The Izod impact strength of the composite with SEBS was higher than that of the composite with C‐SEBS and the PP/SEBS and PP/C‐SEBS binary blends. According to observations of the fractured surface, the stress‐whitened area was larger in the composite with SEBS than in the composite with C‐SEBS and the PP/SEBS and PP/C‐SEBS binary blends. The toughening mechanism of the composite, using nanometer‐sized CaCO₃ particles in combination with SEBS, was examined. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Toughening of polypropylene combined with nanosized CaCO3 and styrene–butadiene–styrene

Nanocomposites of nanosized CaCO₃/SBS/PP were prepared by using twin‐screw and single‐screw extruder. By adding nanosized CaCO₃ particles into SBS/PP blend, the notched impact strength, flexural modulus, and tensile strength of the composites can be improved, whereas, by adding microsized CaCO₃ particles into SBS/PP blend, the notched impact strength of the composite is decreased markedly. At nanosized CaCO₃ content of 16 phr (parts per hundred PP resin by weight), the impact strength of nanosized CaCO₃/SBS/PP composite reaches 56.55 KJ/m², which is 1.27 times that of SBS/PP blend. At nanosized CaCO₃ content of 4 phr, the tensile strength of the composites reaches 31.3 MPa, which is 1.23 times that of SBS/PP blend. The maximum and balanced torque of the composites improves significantly by the addition of CaCO₃ nanoparticles. The increased shear force during compounding continuously breaks down SBS particles, resulting in the reduction of the SBS particles size, and improving the dispersion of SBS particles in PP matrix. Thus the toughening effect of SBS on matrix was improved. Simultaneously, the existence of SBS provides the matrix with a good intrinsic toughness, satisfying the condition that nanosized inorganic particle of CaCO₃ efficiently toughens polymer matrix. The synergistic toughening function of nanosized CaCO₃ and SBS on PP matrix was exhibited. POLYM. ENG. SCI. 47:201–206, 2007. © 2007 Society of Plastics Engineers     

Influence of Elastomer Modification on Impact Strength of PP/Elastomer/CaCO3 Composite

Polypropylene (PP)/elastomer/fine filler particle ternary composite was prepared using polystyrene-block-poly(ethylene-butene)-block-polystyrene triblock copolymer (SEBS) or carboxylated SEBS (C-SEBS) as elastomer and calcium carbonate (CaCO₃) having mean size about 160 nm as filler. First, SEBS (or C-SEBS) and CaCO₃ particles were mixed to form master batch. Second, the prepared master batch and PP matrix were kneaded. In the PP/SEBS/CaCO₃ ternary composite, CaCO₃ particles and SEBS particles were dispersed in the PP matrix separately. In the PP/C-SEBS/CaCO₃ ternary composite, CaCO₃ particles were encapsulated in C-SEBS and formed a core–shell structure at lower CaCO₃ concentration; however, some CaCO₃ particles were dispersed in PP matrix at higher CaCO₃ concentration. In the PP/SEBS/CaCO₃ composite, the impact strength increased with the amount of incorporated CaCO₃ particles. Whereas, in the PP/C-SEBS/CaCO₃ composite, the impact strength increased with the amount of CaCO₃ particles dispersed in PP matrix. The master-batch method was found to be useful for improving the dispersibility of CaCO₃ particles than the commonly used single-batch method.     

Mechanical properties and morphologies of PP/mPE/filler composites

Because of the poor impact behavior of polypropylene (PP) at low temperatures, the blending of PP with metallocene‐polymerized polyethylene (mPE) elastomers was investigated in this study. However, a reduced modulus of the overall blend was inevitable because of the addition to elastomers. To obtain a balance of the properties, we introduced rigid inorganic fillers to PP/mPE blends. The performance of the composites was characterized with tensile and Charpy notched impact tests, and the fracture morphology was examined with scanning electron microscopy. The results showed that the effects of fillers in a brittle matrix and in a ductile matrix were quantitatively different. For PP/mPE/filler ternary composites, the dependence of Young's modulus and yield strength on CaCO₃ content was not significant compared with that of PP/filler binary composites, whereas the elongation at break and tensile toughness at room temperature for PP/mPE/filler systems were more improved. The impact strength of the PP/mPE blends filled with untreated glass beads and CaCO₃ at a low temperature was lowered because of the weak interfacial bond. However, the values of the impact strength of the PP/mPE/filler composites at a low temperature remained at a high level compared with that of pure PP. In particular, a PP/mPE blend filled with surface‐treated kaolin had a higher low‐temperature impact toughness than the unfilled blend. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 3029–3035, 2002; DOI 10.1002/app.2333     

Influence of Filler Size on Impact Properties of PP/Elastomer/Filler Ternary Composites

Influence of filler size on impact properties for polypropylene (PP)/elastomer/filler ternary composites was investigated. Calcium carbonate (CaCO₃) particles with a diameter in the range from 120 to 1200 nm were used as a filler and polystyrene-block-poly(ethylene-butene)-block-polystyrene triblock copolymer (SEBS) was used as an elastomer. In the PP/SEBS/CaCO₃ ternary composite, CaCO₃ particles and SEBS particles were dispersed in the PP matrix separately. In the case that SEBS elastomer volume fraction was below 0.12, the impact strength improved gradually with a decrease of CaCO₃ mean diameter from 1200 to 160 nm. In the case that SEBS volume fraction was above 0.17, the impact strength improved significantly by the incorporation of CaCO₃ particles with a mean diameter in the range from 120 to 900 nm. However, the impact strength hardly improved by the incorporation of CaCO₃ particles with a mean diameter of 1200 nm.     

Coincorporation of nano‐silica and nano‐calcium carbonate in polypropylene

In this study, various polypropylene (PP) nanocomposites were prepared by melt blending method. The effects of different spherical nanofillers, such as 50 nm CaCO₃ and 20 nm SiO₂, on the linear viscoelastic property, crystallization behavior, morphology and mechanical property of the resulting PP nanocomposites were examined. Rheological study indicated that coincorporation of nano‐SiO₂ and nano‐CaCO₃ favored the uniform dispersion of nanoparticles in the PP matrix. Differential scanning calorimeter (DSC) and polarizing optical microscopy (POM) studies revealed that the coincorporation of SiO₂ and CaCO₃ nanoparticles could effectively improve PP crystallizability, which gave rise to a lower supercooling temperature (ΔT), a shorter crystallization half‐life (t_1/2) and a smaller spherulite size in comparison with those nanocomposites incorporating only one type of CaCO₃ or SiO₂ nanoparticles. The mechanical analysis results also showed that addition of two types of nanoparticles into PP matrix gave rise to enhanced performance than the nanocomposites containing CaCO₃ or SiO₂ individually. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Phase structure and mechanical properties of PP/EPR/CaCO3 nanocomposites: Effect of particle's size and treatment

Calcium carbonate (CaCO₃) reinforced polypropylene/ethylene propylene rubber (PP/EPR) copolymer composites for automotive use were developed by means of extrusion and injection molding process. Three kinds of CaCO₃ (stearic acid treated and untreated) nanoparticles and microparticles were used as fillers. The influence of stearic acid, particle size, and filler content on the state distribution and morphology were investigated by SEM and rheological measurements. Two different morphologies were observed: EPR and CaCO₃ dispersed in the PP matrix and a core shell structure, depending on the interactions between EPR and CaCO₃. Toughening mechanisms and mechanical properties of the different systems were investigated. Significant improvement in tensile modulus is observed in all composites, depending on filler content. Elongation and notched impact strength were drastically decreased, especially for composites with nano CaCO₃. Better impact properties were obtained with low content of treated particles, showing the importance of filler treatment. POLYM. ENG. SCI., 55:2859–2868, 2015. © 2015 Society of Plastics Engineers     

Morphology and properties of PP/EPDM binary blends and PP/EPDM/nano‐CaCO3 ternary blends

In this article, the morphology, crystallization, and rheological behaviors of polypropylene (PP)/ethylene‐propylene‐diene terpolymer (EPDM) binary blend and PP/EPDM/calcium carbonate nanoparticles (nano‐CaCO₃) ternary blend were investigated. Two processing methods, i.e., direct extrusion and two‐step extrusion, were employed to prepare the PP/EPDM/CaCO₃ blend. The influence of EPDM and nano‐CaCO₃ respectively on phase morphology and properties of PP/EPDM blend and PP/EPDM/CaCO₃ blend were characterized by scanning electron microscopy (SEM), differential scanning calorimetry (DSC) and dynamic rheometer. The crystallinity and crystallization temperature of PP/EPDM blend were improved in comparison to pure PP due to addition of EPDM, but kept invariable with the increased EPDM loading. As the EPDM content was increased, the mobility of PP molecular chains was weakened. Compared with direct extruded blend, less and finer nano‐CaCO₃ was dispersed in matrix of two‐step extruded blend. Accordingly, the increased nano‐CaCO₃ in matrix gave rise to a weaker increment in crystallinity and crystallization temperature of two‐step extruded blend, and a later platform of tanδ curve. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Morphology and mechanical property of binary and ternary polypropylene nanocomposites with nanoclay and CaCo3 particles

Inorganic nanofillers, CaCO₃ and nanoclay, are widely applied to improve the mechanical properties of polypropylene (PP). In general, the use of spherical CaCO₃ can enhance the impact strength while the use of layered nanoclay can enhance the modulus and yield stress. With the objective to simultaneously improve the stiffness, strength, and impact strength of PP, in this work a ternary nanocomposite, PP/CaCO₃/nanoclay (NCPP), was prepared and its morphology, crystallization, and mechanical behaviors were investigated with a comparison to the binary nanocomposites, PP/CaCO₃ (CPP) and PP/nanoclay (NPP). The results showed that in NCPP the nanoclay was extremely exfoliated with a much higher degree than that in NPP, which was possibly because the incorporation of CaCO₃ nanoparticles adjusted the matrix viscosity and thus provided a balance between shear stress and molecule diffusion. As a result of this highly exfoliated structure, a substantial increase in modulus and yield stress was attained in NCPP. However, its impact strength was less enhanced. The toughening effects of the CaCO₃ particles observed in CPP became ineffective. This difference was ascribed to the fact that in NCPP the crystallization behavior was dominated by the nanoclay and the formation of β‐phase crystallites induced by the CaCO₃ particles was inhibited. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Thermomechanical properties of virgin and recycled polypropylene impact copolymer/CaCO3 nanocomposites

The effect of successive injection moldings on the thermal, rheological, and mechanical properties of a polypropylene impact copolymer (PP) was investigated. The crystal content decreased as the molecular weight decreased due to chain scission with repeated injection molding. The Young modulus and the yield stress remained constant, despite a drop in the strain to break. Virgin and recycled PP matrix were filled with nanosized calcium carbonate (CaCO₃) particles. The effect of morphology on the thermal and mechanical properties of nanocomposites of virgin and recycled PP filled with nanosized CaCO₃ particles was also studied. The mechanical properties of the nanocomposites were strongly influenced by the intrinsic toughness of the matrix and the concentration and dispersion of the filler. The yield strength and strain of virgin PP decreased gradually, while its Young's modulus increased slightly with increasing CaCO₃ loading. These phenomena were less pronounced for the recycled matrix. Incorporation of nanoparticles to virgin matrix produced an increase in tensile stiffness and ductility, when good dispersion of the filler was achieved. However, the impact strength dropped dramatically for high filler contents. A significant increase in impact strength was observed for the recycled PP. POLYM. ENG. SCI., 50:1904–1913, 2010. © 2010 Society of Plastics Engineers     

Crystallization and impact energy of polypropylene/CaCO3 nanocomposites with nonionic modifier

Isotactic polypropylene (PP) and calcium carbonate (CaCO₃) nanocomposites were prepared by melt extrusion in a twin screw extruder. The commercial CaCO₃ nanoparticles had a poor dispersion in PP matrix. The addition of a small amount of a nonionic modifier during melt extrusion greatly improved the dispersion of CaCO₃ nanoparticles. The influence of CaCO₃ nanoparticles on the crystallization of PP was studied by wide angle X-ray diffraction and polarized optical microscopy. The introduction of CaCO₃ particles resulted in small and imperfect PP spherulites, decreased spherulite growth rate and induced formation of β-form PP. The yield strength of PP decreased gradually while its Young's modulus increased slightly with increasing CaCO₃ loading. By adding 1.5 wt% of nonionic modifier to PP/CaCO₃ (85/15) nanocomposite these tensile properties were not changed much but the notched Izod impact energy of the composites was significantly increased.     

Improvement of the mechanical properties of an HDPE/PS blend by compatibilization and incorporation of CaCO3

Generally, recycled polymer blends exhibit solid dispersion‐like morphology with poor mechanical properties. The aim of this work was to enhance the mechanical properties of a HDPE/PS (75/25) blend, in particular the stiffness and the impact strength. In order to improve the stiffness, CaCO₃ filler was incorporated. It was shown that PS and CaCO₃ were separately dispersed with poor adhesion to the HDPE matrix. The incorporation of CaCO₃ significantly enhanced the stiffness but lowers the impact resistance. Elastomer copolymers were incorporated in order to compensate for the embrittlement caused by the CaCO₃ filler. Depending on their chemical structure, either grafted with a reactive function or ungrafted, the elastomers acted differently at the interfaces of the HDPE/PS/CaCO₃ system. SEBS acts exclusively at the HDPE‐PS interface whereas SEBSgMA acts at both the HDPE‐PS and the HDPE‐CaCO₃ interface. The SEBSgMA elastomer lowered the stiffening effect caused by CaCO₃ and provided an insufficient increase in impact properties. One the other hand, SEBS, which concentrates its action at the HDPE‐PS interface, retained much of the stiffening effect of CaCO₃ and provided a greater improvement in impact properties than SEBSgMA. In the recycled HDPE/PS (75/25) blend, the incorporation of 20 vol% CaCO₃ and 4 vol% SEBS led to an increase in both impact strength (from 39 to 70 kJ/m²) and in stiffness (from 1335 to 1560 MPa). So, encouraging results were obtained, enabling us to predict a promising future for this approach to the recycling of commingled plastics.     

Tensile deformation mechanisms of polypropylene/elastomer blends reinforced with short glass fiber

Polypropylene hybrid composites reinforced with short glass fiber (SGF) and toughened with styrene–ethylene butylenes–styrene (SEBS) elastomer were prepared using extrusion and injection‐molding techniques. Moreover, hybrids compatibilized with SEBS‐grafted maleic anhydride (SEBS‐g‐MA) and hybrid compatibilized with PP grafted with maleic anhydride (PP‐g‐MA) were also fabricated. The matrix of the latter hybrid was designated as mPP and consisted of 95% PP and 5% PP‐g‐MA. Tensile dilatometry was carried out to characterize the fracture mechanisms of hybrid composites. Dilatometric responses showed that the elastic deformation was the dominant deformation mechanism for the SGF/SEBS/PP and SGF/SEBS‐g‐MA/PP hybrids. However, cavitation deformation prevailed over shearing deformation for both hybrids at the higher strain regime. The cavitation strain resulted from the debonding of glass fibers and from the crazing of the matrix in the SGF/SEBS/PP hybrid. In contrast, the cavitation was caused by the debonding of SEBS particles from the matrix of the SGF/SEBS‐g‐MA/PP hybrid. The use of PP‐g‐MA resulting in elastic deformation was the main mode of deformation in the low‐strain region for the SGF/SEBS/mPP and SEBS/SEBS‐g‐MA/mPP hybrids; thereafter, shearing appeared to dominate at the higher strain regime. This was attributed to the MA functional group improving the bonding between the SGF and PP. The correlation between fracture morphology and dilatometric responses also is presented in the article. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 441–451, 2003     

Preparation and properties of nano‐CaCO3/acrylonitrile‐butadiene‐styrene composites

CaCO₃/acrylonitrile‐butadiene‐styrene (ABS) and CaCO₃/ethylene‐vinyl acetate copolymer (EVA)/ABS nanocomposites were prepared by melting‐blend with a single‐screw extruder. Mechanical properties of the nanocomposites and the dispersion state of CaCO₃ particles in ABS matrix were investigated. The results showed that in CaCO₃/EVA/ABS nanocomposites, CaCO₃ nanoparticles could increase flexural modulus of the composites and maintain or increase their impact strength for a certain nano‐CaCO₃ loading range. The tensile strength of the nanocomposites, however, was appreciably decreased by adding CaCO₃ nanoparticles. The microstructure of neat ABS, CaCO₃/ABS nanocomposites, and CaCO₃/EVA/ABS nanocomposites was observed by scanning electron microscopy. It can be found that CaCO₃ nanoparticles were well‐dispersed in ABS matrix at nanoscale. The morphology of the fracture surfaces of the nanocomposites revealed that when CaCO₃/EVA/ABS nanocomposites were exposed to external force, nano‐CaCO₃ particles initiated and terminated crazing (silver streak), which can absorb more impact energy than neat ABS. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

The Relationship between Microstructure and Properties in PP/Rubber Powder/nano‐CaCO3 Ternary Blends

Summary: A new kind of rubber powder with “salami” structure (RPS) was prepared by spray drying the mixture of styrene‐butadiene rubber latex and nano‐CaCO₃ slurry. It was found that RPS is an effective toughener with synergistic toughening effect on poly(propylene) (PP). The Izod impact strength of PP/RPS blend is not only higher than that of PP/rubber powder or PP/nano‐CaCO₃ blends, but also higher than that of a PP/rubber powder/CaCO₃ blend. TEM images show that the microstructure of the PP/RPS blend is an “island‐sea” structure with “salami” structure in RPS, in which nano‐CaCO₃ particles are embedded in styrene‐butadiene rubber particles. The relationship between properties and microstructure has been studied by using TEM, SEM, DSC, etc.

     

Effect of interfacial stress on the crystalline structure of the matrix and the mechanical properties of high‐density polyethylene/CaCO3 blends

A series of high‐density polyethylene (HDPE)/CaCO₃ blends were prepared with different kinds of coupling agents, with CaCO₃ particles of different sizes, and with matrixes of different molecular weights during the melt‐mixing of HDPE and CaCO₃ particles. The mechanical properties of these blends and their dependence on the interfacial adhesion and matrix crystalline structure were studied. The results showed that the Charpy notched impact strength of these blends could be significantly improved with an increase in the interfacial adhesion or matrix molecular weight or a decrease in the CaCO₃ particle size. When a CaCO₃ surface was treated with a compounded coupling agent, the impact strength of the HDPE/CaCO₃(60/40) blend was 62.0 kJ/m², 2.3 times higher than that of unimproved HDPE; its Young's modulus was 2070 MPa, 1.07 times higher than that of unimproved HDPE. The heat distortion temperature of this blend was also obviously improved. The improvement of the mechanical properties and the occurrence of the brittle–tough transition of these blends were the results of a crystallization effect induced by the interfacial stress. When the interfacial adhesion was higher and the CaCO₃ content was greater than 30%, the interfacial stress produced from matrix shrinkage in the blend molding process could strain‐induce crystallization of the matrix, leading to an increase in the matrix crystallinity and the formation of an extended‐chain (or microfibrillar) crystal network. The increase in the critical ligament thickness with an increasing matrix molecular weight was attributed to the strain‐induced areas becoming wider, the extended‐chain crystal layers becoming thicker, and the interparticle distance that formed the extended‐chain crystal network structure becoming larger with a higher matrix molecular weight. The formation of the extended‐chain crystal network and the increase in the matrix crystallinity were also the main reasons that Young's modulus and the heat distortion temperature of this blend were improved. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 87: 2120–2129, 2003     

Influence of incorporation sequence of silica nanoparticles on morphology,crystallization behavior,mechanical properties,and thermal resistance of melt blended thermoplastic natural rubber

Thermoplastic natural rubber nanocomposites based on epoxidized natural rubber (ENR) and polypropylene blends at a fixed blend ratio of 50/50 wt% reinforced with small amount (2.5 wt%) of nanosilica (SiO₂) were prepared by melt‐mixing through three different incorporation sequences in an internal mixer. The effects of incorporation techniques on morphology, crystallization behavior, mechanical properties, dynamic, rheological characteristics, and thermal resistance of thermoplastic natural rubber (TPNR) nanocomposites were investigated. It was found that the dispersion of nanosilica in TPNRs was significantly dependent on the incorporation sequence. In the case where SiO₂ was premixed in ENR before blending with polypropylene (PP), the final morphology showed the good dispersion of SiO₂ in ENR phase, while the SiO₂ particles were localized near the PP interface when SiO₂ was premixed the in PP first. Whereas, when the three components were simultaneously mixed, the SiO₂ particles were mainly dispersed in the PP phase. It was also found that the improvements of Young's modulus, tensile strength, damping behavior, and thermal stability of TPNR nanocomposites were more pronounced when the SiO₂ particles localized in ENR phase. By contrast, the presence of SiO₂ particles in PP domain either near the interface or inside the PP phase affected the reduction in crystallinity of PP phase and showed a negative effect on mechanical properties due to the poor interface interaction between PP and SiO₂ particles. POLYM. COMPOS., 33:1911–1920, 2012. © 2012 Society of Plastics Engineers     

Effect of the mixing sequence on the morphology and properties of a polypropylene/polydimethylsiloxane/nano‐SiO2 ternary composite

Ternary composites of polypropylene (PP), polydimethylsiloxane (PDMS) elastomer, and nano‐SiO₂, prepared with three different mixing sequences, were studied for dispersion morphology and its effect on the crystallization of PP and the mechanical properties. The mixing sequence produced a significant effect on the dispersion morphology and, thereby, on the mechanical properties of the composites. A two‐step mixing sequence, in which nano‐SiO₂ was added in the second step to the PP/PDMS binary system, produced a significant encapsulation of nano‐SiO₂ by PDMS, and this, in turn, resulted in the poor modulus and impact strength of the composite. A one‐step mixing sequence of all three components produced a separated dispersion of PDMS and nano‐SiO₂ phases in the PP matrix with the occurrence of a fine band of nano‐SiO₂ particles at the boundaries of the PDMS domains and the presence of some nano‐SiO₂ filler particles inside the PDMS domains. This one‐step mixing sequence produced an improvement in the tensile modulus but a decrease in the impact strength with increasing nano‐SiO₂ content. In the third sequence of mixing, which involved a two‐step mixing sequence through the addition of PDMS in the second step to the previously prepared PP/nano‐SiO₂ binary system, the morphology of the dispersion showed separately dispersed PDMS and nano‐SiO₂ phases with a loose network of nano‐SiO₂ particles surrounding the PDMS domains. This latter series of ternary composites had the highest impact strength and exhibited high shear deformation under tensile and impact conditions. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Evaluation of mechanical properties of polypropylene/polycarbonate/SEBS ternary polymer blends using Taguchi experimental analysis

In this work, ternary polymer blends based on polypropylene (PP)/polycarbonate (PC)/poly(styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene) (SEBS) triblock copolymer and a reactive maleic anhydride grafted SEBS (SEBS‐g‐MAH) at fixed compositions are prepared using twin‐screw extruder at different levels of die temperature (235‐245‐255°C), screw speed (70‐100‐130 rpm), and blending sequence (M1‐M2‐M3). In M₁ procedure, all of the components are dry blended and extruded simultaneously using Brabender twin‐screw extruder, whereas in M₂ procedure, PC, SEBS, and SEBS‐g‐MAH minor phases are first preblended in twin‐screw extruder and after granulating are added to PP continuous phase in twin‐screw extruder. Consequently, in M₃ procedure, PP and SEBS‐g‐MAH are first preblended and then are extruded with other components. The influence of these parameters as processing conditions on mechanical properties of PP/PC/SEBS ternary blends is investigated using L9 Taguchi experimental design. The responding variables are impact strength and tensile properties (Young's modulus and yield stress), which are influenced by the morphology of ternary blend, and the results are used to perform the analysis of mean effect as well. It is shown that the resulted morphology, tensile properties, and impact strength are influenced by extrusion variables. Additionally, the optimum processing conditions of ternary PP/PC/SEBS blends were achieved via Taguchi analysis. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Influence of the compounding route on the properties of polypropylene/nano‐CaCO3/ethylene–propylene–diene terpolymer tercomponent composites

The influence of the compounding route of polypropylene (PP)/ethylene–propylene–diene terpolymer (EPDM)/nano‐CaCO₃ composites on their properties, including their mechanical properties, the dispersion degree of nano‐CaCO₃, and the morphology of EPDM, was studied. The results showed that the toughness of the composites and the morphology of the EPDM particles were markedly influenced by the compounding route, whereas the dispersion degree of nano‐CaCO₃ in the matrix was little influenced by the compounding route. The impact strength of composites prepared by one route was about 60 kJ/m² with 20 wt % nano‐CaCO₃. The results indicated that a sandbag of nano‐CaCO₃ embedded in EPDM could effectively improve the toughness of the composites. A sandbag composed of EPDM and nano‐CaCO₃ eliminated the deterioration effect of the nano‐CaCO₃ agglomerate on the toughness of the composites, whereas the nano‐CaCO₃ agglomerate separately dispersed in PP decreased the toughness of the tercomponent composite © 2005 Wiley Periodicals, Inc. J Appl Polym Sci, 2006