Influence of Elastomer Modification on Impact Strength of PP/Elastomer/CaCO3 Composite

Polypropylene (PP)/elastomer/fine filler particle ternary composite was prepared using polystyrene-block-poly(ethylene-butene)-block-polystyrene triblock copolymer (SEBS) or carboxylated SEBS (C-SEBS) as elastomer and calcium carbonate (CaCO₃) having mean size about 160 nm as filler. First, SEBS (or C-SEBS) and CaCO₃ particles were mixed to form master batch. Second, the prepared master batch and PP matrix were kneaded. In the PP/SEBS/CaCO₃ ternary composite, CaCO₃ particles and SEBS particles were dispersed in the PP matrix separately. In the PP/C-SEBS/CaCO₃ ternary composite, CaCO₃ particles were encapsulated in C-SEBS and formed a core–shell structure at lower CaCO₃ concentration; however, some CaCO₃ particles were dispersed in PP matrix at higher CaCO₃ concentration. In the PP/SEBS/CaCO₃ composite, the impact strength increased with the amount of incorporated CaCO₃ particles. Whereas, in the PP/C-SEBS/CaCO₃ composite, the impact strength increased with the amount of CaCO₃ particles dispersed in PP matrix. The master-batch method was found to be useful for improving the dispersibility of CaCO₃ particles than the commonly used single-batch method.     

Blending of styrene‐block‐butadiene‐block‐styrene copolymer with sulfonated vinyl aromatic polymers

Different polymers containing sulfonic groups attached to the phenyl rings were prepared by sulfonation of polystyrene (PS) and styrene‐block‐(ethylene‐co‐1‐butene)‐block‐styrene (SEBS). The sulfonation degree (SD) was varied between 1 and 20 mol% of the styrene units. Polyphase materials containing sulfonated units were prepared by blending styrene‐block‐butadiene‐block‐styrene (SBS), with both sulfonated PS and sulfonated SEBS in a Brabender mixer. Such a procedure was performed as an alternative route to direct sulfonation of SBS which is actually not selective towards benzene rings because of the great reactivity of the double bonds in polybutadiene (PB) blocks to sulfonation agents. Thermal and dynamic‐mechanic analysis, together with morphology characterization of the blends, is consistent with obtaining partially compatible blends characterized by higher T_g of the polystyrene domains and improved thermal stability. © 2001 Society of Chemical Industry     

Property enhancement in polypropylene ternary blend nanocomposites via a novel poly(ethylene oxide)‐grafted polystyrene‐block‐poly(ethylene/butylene)‐block‐polystyrene toughener–compatibilizer system

Synthesis and characterization of a novel toughener–compatibilizer for polypropylene (PP)–montmorillonite (MMT) nanocomposites were conducted to provide enhanced mechanical and thermal properties. Poly(ethylene oxide) (PEO) blocks were synthetically grafted onto maleic anhydride‐grafted polystyrene‐block‐poly(ethylene/butylene)‐block‐polystyrene (SEBS‐g‐MA). Special attention was paid to emphasize the effect of PEO‐grafted SEBS (SEBS‐g‐PEO) against SEBS‐g‐MA on morphology, static/dynamic mechanical properties and surface hydrophilicity of the resultant blends and nanocomposites. It was found that the silicate layers of neat MMT are well separated by PEO chains chemically bonded to nonpolar SEBS polymer without needing any organophilic modification of the clay as confirmed by X‐ray diffraction and transmission electron microscopy analyses. From scanning electron microscopy analyses, elastomeric domains interacting with MMT layers via PEO sites were found to be distributed in the PP matrix with higher number and smaller sizes than the corresponding blend. As a benefit of PEO grafting, SEBS‐g‐PEO‐containing nanocomposite exhibited not only higher toughness/impact strength but also increased creep recovery, as compared to corresponding SEBS‐g‐MA‐containing nanocomposite and neat PP. The damping parameter of the same nanocomposite was also found to be high in a broad range of temperatures as another advantage of the SEBS‐g‐PEO toughener–compatibilizer. The water contact angles of the blends and nanocomposites were found to be lower than that of neat hydrophobic PP which is desirable for finishing processes such as dyeing and coating. © 2018 Society of Chemical Industry     

Morphology and mechanical properties of polypropylene/high‐impact polystyrene blends from postconsumer plastic waste

The compatibilizing effect of the triblock copolymer poly(styrene‐b‐ethylene‐co‐butylene‐b‐styrene) (SEBS) on the morphological and mechanical properties of virgin and recycled polypropylene (PP)/high‐impact polystyrene (HIPS) blends was studied, with the properties optimized for rigid composite films. The components of the blend were obtained from municipal plastic waste, PP being acquired from mineral water bottles (PP_b) and HIPS from disposable cups. These materials were preground, washed only with water, dried with hot air, and ground again (PP_b) or agglutinated (HIPS). Blends with three different weight ratios of PP_b and HIPS (6:1, 6:2, and 6:3) were prepared, and three different concentrations of SEBS (5, 6, and 7 wt %) were used for investigations of its compatibilizing effect. Scanning electron microscopy showed that SEBS reduced the diameter of dispersed HIPS particles in the globular and fibril shapes and improved the adhesion between the disperse phase and the matrix. However, SEBS interactions with PP_b and HIPS influenced the mechanical properties of the compatibilized PP_b/HIPS/SEBS blends. An adequate composition of PP/HIPS, for both virgin and recycled blends, for applications in composite films with characteristics similar to those of synthetic paper was obtained with a minimal amount of SEBS and a maximal HIPS/PP ratio in the range of concentrations studied. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 2861–2867, 2003     

Influence of Filler Size on Impact Properties of PP/Elastomer/Filler Ternary Composites

Influence of filler size on impact properties for polypropylene (PP)/elastomer/filler ternary composites was investigated. Calcium carbonate (CaCO₃) particles with a diameter in the range from 120 to 1200 nm were used as a filler and polystyrene-block-poly(ethylene-butene)-block-polystyrene triblock copolymer (SEBS) was used as an elastomer. In the PP/SEBS/CaCO₃ ternary composite, CaCO₃ particles and SEBS particles were dispersed in the PP matrix separately. In the case that SEBS elastomer volume fraction was below 0.12, the impact strength improved gradually with a decrease of CaCO₃ mean diameter from 1200 to 160 nm. In the case that SEBS volume fraction was above 0.17, the impact strength improved significantly by the incorporation of CaCO₃ particles with a mean diameter in the range from 120 to 900 nm. However, the impact strength hardly improved by the incorporation of CaCO₃ particles with a mean diameter of 1200 nm.     

In the melt,grafting of polycarbonate onto polystyrene‐block‐poly(ethylene‐butylene)‐block‐polystyrene‐grafted‐maleic anhydride: Reactive extrusion

The use of reactions between polycarbonate (PC) and polystyrene‐block‐poly(ethylene‐butylene)‐block‐polystyrene‐ grafted‐maleic anhydride (SEBS‐g‐MAH) is a convenient way to create SEBS‐g‐PC. Grafting was realized by reactive extrusion at three temperatures using SnOct₂ or TBD catalysts. SEC analyses showed the apparition of a double distribution when the TBD was used. The mean residence time widely increased when this catalyst was used, and the rheological curves depicted a percolation effect of the SEBS nodules in the PC matrix. No explicit evolution was found with the use of SnOct₂. The thermal analyses showed the disappearance of the PC phase transition temperature. The Van Gurp‐Palmen plots confirmed the efficiency of the TBD catalyst and that 260°C was the optimal reactive extrusion temperature. POLYM. ENG. SCI., 54:2660–2668, 2014. © 2013 Society of Plastics Engineers     

Investigation on β‐polypropylene/PP‐g‐MAH/ surface‐treated calcium carbonate composites

β‐Polypropylene composites containing calcium carbonate treated by titanate coupling agent (T‐CaCO₃) and maleic anhydride grafted PP (PP‐g‐MAH) were prepared by melt compounding. The crystallization, morphology and mechanical properties of the composites were investigated by means of differential scanning calorimetry, wide‐angle X‐ray diffraction, polarized light microscopy, scanning electron microscopy and mechanical tests. It is found that both T‐CaCO₃ and NT‐C are able to induce the formation of β‐phase, and NT‐C greatly increases the β content and decreases the spherulitic size of PP. PP‐g‐MAH facilitates the formation of β‐form PP and improves the compatibility between T‐CaCO₃ and PP. Izod notched impact strength of β‐PP/T‐CaCO₃ composite is higher than that of PP/T‐CaCO₃ composite, indicating the synergistic toughening effect of T‐CaCO₃ and β‐PP. Incorporation of PP‐g‐MAH into β‐PP/T‐CaCO₃ composite further increases the content of β‐crystal PP and improves the impact strength and tensile strength when T‐CaCO₃ concentration is below 5 wt%. The nonisothermal crystallization kinetics of β‐PP composites is well described by Jeziorny's and Mo's methods. It is found that NT‐C and T‐CaCO₃ accelerate the crystallization rate of PP but the influence of PP‐g‐MAH on crystallization rate of β‐PP composite is marginal. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Selective particle distribution and mechanical properties of nano‐CaCO3/ethylene‐propylene‐diene terpolymer/polypropylene composites with high content of nano‐CaCO3

T ernary composite of nano‐CaCO₃/ethylene‐propylene‐diene terpolymer (EPDM)/polypropylene (PP) with high content of nano‐CaCO₃ was prepared by two step compounding route, in which EPDM and nano‐CaCO₃ were mixed first, and then melt compounding with PP matrix. The influence of mixing time during the second compounding on distribution of nano‐CaCO₃ particles and the impact strength of the ternary composite have been investigated. It was found that the Izod impact strength of composite decreased with increasing mixing time. The observation of transmission electron microscopy obviously showed that nano‐CaCO₃ particles transported from EPDM to PP matrix firstly and then from PP to the vicinity of EPDM dispersed phase with the increase of mixing time. This phenomenon can be well explained by the minimization of the dissipative energy and the Young's equation. The scanning electron microscope images show that lots of nano fibrils exist at the interface between nano‐CaCO₃ agglomerates and matrix, which can dissipate lots of energy. The toughening mechanism has been interpreted in terms of three‐stage‐mechanism: stress concentration, void and shear band formation, and induced shear yielding. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Impact strength and elongation‐to‐break of compatibilized ternary blends of polypropylene,nylon 66, and polystyrene

The Izod impact strength and tensile elongation‐to‐break were measured for blends of nylon 66 and polystyrene in a polypropylene matrix with and without compatibilization by an ionomer resin (for nylon 66) and a styrene‐block‐ethylene‐co‐butylene‐block‐styrene copolymer (for polystyrene). With 20% nylon 66 and 20% polystyrene, about 5% of each compatibilizer was optimal. When used together for the ternary blend, there seemed to be little gross interference (or synergism) between the compatibilizers. A comparison between binary blends suggests that what interaction does exists may be synergistic. Polym. Eng. Sci. 44:1800–1809, 2004. © 2004 Society of Plastics Engineers.     

The Relationship between Microstructure and Properties in PP/Rubber Powder/nano‐CaCO3 Ternary Blends

Summary: A new kind of rubber powder with “salami” structure (RPS) was prepared by spray drying the mixture of styrene‐butadiene rubber latex and nano‐CaCO₃ slurry. It was found that RPS is an effective toughener with synergistic toughening effect on poly(propylene) (PP). The Izod impact strength of PP/RPS blend is not only higher than that of PP/rubber powder or PP/nano‐CaCO₃ blends, but also higher than that of a PP/rubber powder/CaCO₃ blend. TEM images show that the microstructure of the PP/RPS blend is an “island‐sea” structure with “salami” structure in RPS, in which nano‐CaCO₃ particles are embedded in styrene‐butadiene rubber particles. The relationship between properties and microstructure has been studied by using TEM, SEM, DSC, etc.

     

Improving polypropylene microcellular foaming through blending and the addition of nano‐calcium carbonate

This article reports an attempt to improve polypropylene (PP) microcellular foaming through the blending of PP with high‐density polyethylene (HDPE) as a minor component and the incorporation of nano‐calcium carbonate (nano‐CaCO₃) into PP and its blends with HDPE. Three HDPEs were selected to form three blends with a viscosity ratio less than, close to, or greater than unity. Two concentrations of nano‐CaCO₃, 5 and 20 wt %, were used. The blends and nanocomposites were prepared with a twin‐screw extruder. The foaming was carried out by a batch process with supercritical carbon dioxide as a blowing agent. The online shear viscosity during compounding and the dynamic rheological properties of some samples used for foaming were measured. The cell structure of the foams was examined with scanning electron microscopy (SEM), and the morphological parameters of some foams were calculated from SEM micrographs. The rheological properties of samples were used to explain the resulting cell structure. The results showed that the blend with a viscosity ratio close to unity produced a microcellular foam with the minimum mean cell diameter (0.7 μm) and maximum cell density (1.17 × 10¹¹ cells/cm³) among the three blends. A foamed PP/nano‐CaCO₃ composite with 5 wt % nano‐CaCO₃ exhibited the largest cell density (8.4 × 10¹¹ cells/cm³). © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Comparison of mechanical properties of PP/SEBS blends at intermediate and high strain rates with SiO2 nanoparticles vs. CaCO3 fillers

The present article focuses on the effect of two types of inorganic fillers (SiO₂ and CaCO₃) on the mechanical properties of PP/SEBS blend. The nominal particle diameters of SiO₂ and CaCO₃ are 7 nm and 1 μm, respectively. The studied blend ratios were PP/SEBS/SiO₂ (CaCO₃) = 75/22/3 and 73/21/6 vol %. The morphology of polymer blends was observed and the distributions of the SEBS, SiO₂, and CaCO₃ particles were analyzed by transmission electron microscopy (TEM). Tensile tests were conducted at nominal strain rates from 3 × 10^?1 to 10² s^?1. The apparent elastic modulus has the local strain‐rate dependency caused by SiO₂ nanoparticles around SEBS particles in the blend of PP/SEBS/SiO₂. The yield stress has weak dependency of morphology. The absorbed strain energy has strong dependency of the location of SiO₂ nanoparticle or CaCO₃ fillers and SEBS particle in the morphology. It is considered that such morphology, in which inorganic nanoparticles are located around SEBS particles, can prevent the brittle fracture while the increased local strain rate can enhance the apparent elastic modulus of the blend at the high strain rate. On the basis of the results of this study, the location and size of inorganic nanoparticles are the most important parameters to increase the elastic modulus without decreasing the material ductility of the blend at both low and high strain rates. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Compatibilization of high‐impact polystyrene/high‐density polyethylene blends by styrene/ethylene–butylene/styrene block copolymer

Compatibilization of polymer blends of high‐impact polystyrene (HIPS) and high‐density polyethylene (HDPE) blend by styrene/ethylene–butylene/styrene (SEBS) was elucidated. Polymer blends containing many ratios of HIPS and HDPE with various concentrations of SEBS were prepared. The Izod impact strength and elongation at break of the blends increased with increases in SEBS content. They increased markedly when the HDPE content was higher than 50 wt %. Tensile strength of blends increased when the SEBS concentration was not higher than 5 pphr. Whenever the SEBS loading was higher than 5 pphr, the tensile strength decreased and a greater decrease was found in blends in which the HDPE concentration was more than 50 wt %. The log additivity rule model was applied to these blends, which showed that the blends containing the HIPS‐rich phase gave higher compatibility at the higher shear rates. Surprisingly, the blends containing the HDPE‐rich phase yielded greater compatibility at the lower shear rates. Morphology observations of the blends indicated better compatibility of the blends with increasing SEBS concentration. The relaxation time (T₂) values from the pulsed NMR measurements revealed that both polymer blends became more compatible when the SEBS concentration was increased. When integrating all the investigations of compatibility compared with the mechanical properties, it is possible to conclude that SEBS promotes a certain level of compatibilization for several ratios of HIPS/HDPE blends. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 742–755, 2004     

Influence of the extrusion process on the morphology and micromechanical behavior of polystyrene‐block‐(polystyrene‐co‐butadiene)‐block‐polystyrene star block copolymer/homopolystyrene blends

The influence of the extrusion process on the morphology and micromechanical behavior of an asymmetric polystyrene‐block‐(polystyrene‐co‐butadiene)‐block‐polystyrene (SBS) star block copolymer and its blends with general‐purpose homopolystyrene (hPS) was studied with films prepared with a single‐screw extruder. The techniques used were transmission electron microscopy and uniaxial tensile testing. Unlike the pure SBS block copolymer possessing a gyroid‐like morphology, whose deformation was found to be insensitive to the processing conditions, the mechanical properties of the blends strongly depended on the extrusion temperature as well as the apparent shear rate. The deformation micromechanism was primarily dictated by the blend morphology. The yielding and cavitation of the nanostructures were the principal deformation mechanism for the blends having a droplet‐like microphase‐separated morphology, whereas cavitation dominated for the blends containing macrophase‐separated layers of polystyrene. The mechanical properties of the blends were further examined with respect to the influence of the temperature and shear rate on the phase behavior of the blends. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Singlet oxygen generation and adhesive loss in stimuli‐responsive,fullerene‐polymer blends,containing polystyrene‐block‐polybutadiene‐block‐polystyrene and polystyrene‐block‐polyisoprene‐block‐polystyrene rubber‐based adhesives

The adhesive properties, as measured by bulk tack and peel strength analysis, were found to decrease in polystyrene‐block‐polybutadiene‐block‐polystyrene (SBS) and polystyrene‐block‐polyisoprene‐block‐polystyrene (SIS) PSA films containing common singlet oxygen generators, acridine, rose bengal, and C₆₀ fullerene, when irradiated with a tungsten halogen light in air. The addition of the singlet oxygen quencher, β‐carotene, to the C₆₀ fullerene samples was found to significantly deter the rate of adhesive loss in the fullerene‐SBS and ‐SIS PSA nanocomposites. The presence of oxygen was essential to the mechanism of adhesive loss and, in combination with the effects of singlet oxygen generators and a singlet oxygen scavenger, strongly supports a singlet‐oxygen mediated process. FTIR investigations of fullerene‐SBS and ‐SIS systems suggest the initial formation of peroxides which, upon further irradiation, lead to the generation of carbonyl‐containing compounds of a ketonic type after crosslinking. Rates of SBS and SIS C‐H abstraction were comparable and found to decrease when the high‐pressure, mercury xenon irradiation source was filtered to allow only light of λ > 390 nm. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Rheological behaviors of glass bead‐ and wollastonite‐filled polypropylene composites modified with thermoplastic elastomers

Steady‐ and oscillatory‐shear rheological behaviors of polypropylene/glass bead (PP/GB) and PP/wollastonite (PP/W) melts modified with thermoplastic elastomers, poly(styrene‐b‐ethylene‐co‐butylene‐b‐styrene) copolymer (SEBS) and the corresponding block copolymer grafted with maleic anhydride (SEBS‐g‐MA), were examined by means of a parallel‐plate rheometer. With adding the elastomers (SEBS and SEBS‐g‐MA) and fillers (spherical GB and acicular W) to PP, viscosity especially at low shear rates and shear‐thinning flow behavior at high shear rates were pronounced as evidenced quantitatively by Carreau–Yasuda (CY) parameters, but Cox–Merz analogy became weakened. Besides, melt‐elasticity in terminal region and relaxation time (t_c) in crossing point increased, indicating an enhancement in quasi‐solid behavior of molten PP. Comparing with the elastomers, rheological behaviors of molten PP were more influenced with adding the rigid fillers, especially with W due to distinct acicular shape of W particles. SEBS‐g‐MA elastomer more affected rheological behaviors of the ternary composites than SEBS elastomer, implying that SEBS elastomer and the filler particles behaved individually (i.e., development of separate microstructure) in (PP/GB)/SEBS and (PP/W)/SEBS ternary composites, but core‐shell microstructure developed with strong interfacial adhesion by adding SEBS‐g‐MA elastomer, and the filler particles encapsulated with the thick SEBS‐g‐MA elastomer interlayer (i.e., core‐shell particles) acted like neither big elastomer particles nor like individual rigid particles in melt‐state. Moreover, effects of SEBS‐g‐MA elastomer reached a maximum on rheological behaviors of (PP/W)/SEBS‐g‐MA ternary composite, indicating a synergy between core‐shell microstructure and acicular W particles. Correlations between oscillatory‐shear flow properties and microstructures of the blends and composites were evaluated using Cole–Cole (CC), Han–Chuang (HC), and van Gurp–Palmen (vGP) plots. COMPOS., 2012. © 2012 Society of Plastics     

Effects of carbon nanofibers on the fracture,mechanical, and thermal properties of PP/SEBS‐g‐MA blends

Polypropylene/maleated (styrene‐ethylene‐butadiene‐styrene) (PP/SEBS‐g‐MA) blends reinforced with 0.2–2.5 wt% carbon nanofibers (CNFs) were prepared by injection molding. The structure, thermal, mechanical, and fracture behaviors of PP/SEBS‐g‐MA blends and their nanocomposites were studied. Wide‐angle X‐ray diffraction (WAXD) results showed that the SEBS‐g‐MA and/or CNF additions do not induce a structural change of PP. Tensile measurements showed that the Young's modulus and tensile yield strength increase with the increasing filler content. Izod impact and essential work of fracture test results demonstrated that CNFs are beneficial to improve the impact strength and specific essential work of fracture of PP/SEBS‐g‐MA blends. Therefore, tough PP‐nanocomposites can be achieved by melt‐blending low fractions of CNFs and appropriate elastomer contents. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers     

Morphology and rheological behavior of maltene–polymer blends. I. Effect of partial hydrogenation of poly(styrene‐block‐butadiene‐block‐styrene‐block)‐type copolymers

Because of the importance of the maltene–polymer interaction for the better performance of polymer‐modified asphalts, this article reports the effects of the molecular characteristics of two commercial poly(styrene‐block‐butadiene‐block‐styrene‐block) (SBS) polymers and their partially hydrogenated derivatives [poly{styrene‐block[(butadiene)_1?x–(ethylene‐co‐butylene)_x]‐block‐styrene‐block} (SBEBS)] on the morphology and rheological behavior of maltene–polymer blends (MPBs) with polymer concentrations of 3 and 10% (w/w). Each SBEBS and its parent SBS had the same molecular weight and polystyrene block size, but they differed from each other in the composition of the elastomeric block, which exhibited the semicrystalline characteristics of SBEBS. Maltenes were obtained from Ac‐20 asphalt (Pemex, Salamanca, Mexico), and the blends were prepared by a hot‐mixing procedure. Fluorescence microscopy images indicated that all the blends were heterogeneous, with polymer‐rich and maltene‐rich phases. The rheological behavior of the blends was determined from oscillatory shear flow data. An analysis of the storage modulus, loss modulus, complex modulus, and phase angle as a function of the oscillatory frequency at various temperatures allowed us to conclude that the maltenes behaved as pseudohomogeneous viscoelastic materials that could dissipate stress without presenting structural changes; moreover, all the MPBs were more viscoelastic than the neat maltenes, and this depended on both the characteristics and amount of the polymer. The MPBs prepared with SBEBS were more viscoelastic and possessed higher elasticity than those prepared with SBS. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Morphology of compatibilized ternary blends of polypropylene,nylon 66, and polystyrene

The morphologies of a ternary blend of nylon 66 and polystyrene in a polypropylene matrix with and without compatibilization by an ionomer resin (for nylon 66) and a styrene‐block‐ethylene‐co‐butylene‐block‐styrene (SEBS) copolymer (for polystyrene) were investigated by transmission electron microscopy (TEM) of stained thin sections. The morphology found with the two compatibilizers (a five‐component mixture) was essentially that of the binary blends of nylon 66/polypropylene and of polystyrene/polypropylene with their respective compatibilizers, indicating no gross interference between the two compatibilization systems. However, several interactions were discerned: 1) an association of the polystyrene with the nylon in the compatibilized blends (partial wetting), 2) a presence of larger particles when both compatibilizers were added to the binary blends, and 3) a possible synergism, in which less of each compatibilizer was needed when they were both present. Polym. Eng. Sci. 46:385–398, 2006. © 2006 Society of Plastics Engineers.     

Improved mechanical properties and structure of PP/nano‐CaCO3 blends prepared by low‐frequency vibration injection molding

BACKGROUD: Melt vibration technology was used to prepare injection samples of polypropylene (PP)/nano‐CaCO₃ blends. It is well known that nano‐CaCO₃ particles are easy to agglomerate owing to their large surface energy. Improving the distribution of nano‐CaCO₃ particles in PP/nano‐CaCO₃ blends is very important for enhancing the mechanical properties. In this work, low‐frequency vibration was imposed on the process of injection molding of PP/nano‐CaCO₃ blends. The aim of importing a vibration field was to change the crystal structure of PP as we studied previously and improve the distribution of nano‐CaCO₃ particles. Furthermore, the mechanical properties were improved. RESULTS: Through melt vibration, the mechanical properties of PP/nano‐CaCO₃ samples were improved significantly. Compared with conventional injection molding, the enhancement of the tensile strength and impact strength of the samples molded by vibration injection molding was 17.68 and 175.96%, respectively. According to scanning electron microscopy, wide‐angle X‐ray diffraction and differential scanning calorimetry measurements, it was found that a much better dispersion of nano‐CaCO₃ in samples was achieved by vibration injection molding. Moreover, the crystal structure of PP in PP/CaCO₃ vibration samples changed. The γ crystal form was achieved at the shear layer of vibration samples. Moreover, the degree of crystallinity of PP in vibration samples increased 6% compared with conventional samples. CONCLUSION: Concerning the microstructure, melt vibration could effectively change the crystal structure and increase the degree of crystallinity of PP besides improving the distribution of nano‐CaCO₃ particles. Concerning the macrostructure, melt vibration could enhance the mechanical properties. The improvement of mechanical properties of PP/nano‐CaCO₃ blends prepared by low‐frequency vibration injection molding should be attributed to the even distribution of nano‐CaCO₃ particles and the formation of γ‐PP and the increase of the degree of cystallinity. Copyright © 2007 Society of Chemical Industry