Microfluidic synthesis of multifunctional Janus particles for biomedical applications

Multifunctional Janus particles have a variety of applications in a wide range of fields. However, to achieve many of these applications, high-throughput, low-cost techniques are needed to synthesize these particles with precise control of the various structural/physical/chemical properties. Microfluidics provides a unique platform to fabricate Janus particles using carefully controlled liquid flow in microfluidic channels to form Janus droplets and various types of solidification methods to solidify them into Janus particles. In this Focus article, we summarize the most recent representative works on Janus particle fabrication in microfluidics. The applications of Janus particles in biomedical areas are emphasized. We believe that microfluidics-enabled multifunctional Janus particles could resolve multiple prevalent issues in biomedicine (e.g., disease monitoring at an early stage, high-throughput bioassays, therapeutic delivery) if persistent effort and collaboration are devoted to this direction.     

Janus and ternary particles generated by microfluidic synthesis: design, synthesis, and self-assembly

This paper reports a microfluidic method for fast continuous synthesis of Janus particles and three-phase particles with narrow size distribution. Synthesis of particles included emulsification of monomer liquids and in-situ photoinitiated polymerization of multiphase droplets. We show the strategy for precise control over the structure of Janus particles and their structure-dependent assembly in clusters. We demonstrate an asymmetric chemical modification of the surface of JPs by conjugating them with protein molecules. The Janus and ternary particles were synthesized from largely immiscible liquids and had a sharp interface between the constituent phases.     

Microfluidic generation of multifunctional quantum dot barcode particles

We develop a new strategy to prepare quantum dot (QD) barcode particles by polymerizing double-emulsion droplets prepared in capillary microfluidic devices. The resultant barcode particles are composed of stable QD-tagged core particles surrounded by hydrogel shells. These particles exhibit uniform spectral characteristics and excellent coding capability, as confirmed by photoluminescence analyses. By using double-emulsion droplets with two inner droplets of distinct phases as templates, we have also fabricated anisotropic magnetic barcode particles with two separate cores or with a Janus core. These particles enable optical encoding and magnetic separation, thus making them excellent functional barcode particles in biomedical applications.     

Continuous microfluidic reactors for polymer particles

This article provides an overview of our work in the area of the synthesis of polymer particles in continuous microfluidic reactors. The method includes (a) the generation of highly monodisperse monomer droplets in a microfluidic flow-focusing device and (b) in-situ solidification of these droplets by means of photopolymerization. We discuss the effect of monomer properties on the emulsification process, the effect of the polymerization rate on the production of high-quality particles, the role of the material of the microfluidic device in droplet formation, and the synthesis of particles with different shapes and compositions. We also demonstrate the production of highly ordered arrays of polymer particles achieved by photopolymerization of the dynamic lattices of monomer droplets in microfluidic channels. The article is concluded with a summary of future research directions in the production of polymer colloids in microfluidic reactors.     

Microfluidic large-scale integration on a chip for mass production of monodisperse droplets and particles

In this study, we report the mass production of monodisperse emulsion droplets and particles using microfluidic large-scale integration on a chip. The production module comprises a glass microfluidic chip with planar microfabricated 16-256 droplet-formation units (DFUs) and a palm-sized stainless steel holder having several layers for supplying liquids into the inlets of the mounted chip. By using a module having 128 cross-junctions (i.e., 256 DFUs) arranged circularly on a 4 cm x 4 cm chip, we could produce droplets of photopolymerizable acrylate monomer at a throughput of 320.0 mL h(-1). The product was monodisperse, having a mean diameter of 96.4 microm, with a coefficient of variation (CV) of 1.3%. Subsequent UV polymerization off the module yielded monodisperse acrylic microspheres at a throughput of approximately 0.3 kg h(-1). Another module having 128 co-flow geometries could produce biphasic Janus droplets of black and white segments at 128.0 mL h(-1). The product had a mean diameter of 142.3 microm, with a CV of 3.3%. This co-flow module could also be applied in the mass production of homogeneous monomer droplets.     

Fabrication of a composite colloidal particle with unusual janus structure as a high-performance solid emulsifier

Core-shell particles with cross-linked core and shell were used as seed particles to produce composite Janus particles. It was found that when the shell has distinctly higher cross-linking degree than the core, Janus particles with very unusual structures can be obtained. These particles have two parts, with one part embraced partially or entirely by the other part, adjustable by parameters such as phase ratio or cross-linking degree. On the basis of experimental observations, a possible mechanism for the formation of such unusual Janus particles has been proposed. Janus particles with arms are used to emulsify water-toluene mixtures, forming oil-in-water (O/W) emulsions at very high internal phase content with rather low concentration of particles. Nonspherical emulsion droplets were observed, indicating that these Janus particles are likely to jam at the interface, forming a strong protecting layer to stabilize emulsions.     

Janus粒子制备研究*

具有不对称双面结构的Janus粒子以其独特性能,在乳液稳定、光学、生物传感、药物输送、电子学等领域具有潜在的应用前景。本文就近年来Janus粒子制备技术的研究进展进行了总结,详细地介绍了Janus粒子主要制备方法,包括微流体合成、拓扑选择表面改性、模板导向自组装、可控相分离及可控表面成核,并指出了各种Janus粒子制备技术存在的问题及其发展方向,认为基于可控相分离及表面成核的合成方法成本较低,产率较大,有可能得到更为广泛的应用。     

High-volume production of single and compound emulsions in a microfluidic parallelization arrangement coupled with coaxial annular world-to-chip interfaces

This study describes a microfluidic platform with coaxial annular world-to-chip interfaces for high-throughput production of single and compound emulsion droplets, having controlled sizes and internal compositions. The production module consists of two distinct elements: a planar square chip on which many copies of a microfluidic droplet generator (MFDG) are arranged circularly, and a cubic supporting module with coaxial annular channels for supplying fluids evenly to the inlets of the mounted chip, assembled from blocks with cylinders and holes. Three-dimensional flow was simulated to evaluate the distribution of flow velocity in the coaxial multiple annular channels. By coupling a 1.5 cm × 1.5 cm microfluidic chip with parallelized 144 MFDGs and a supporting module with two annular channels, for example, we could produce simple oil-in-water (O/W) emulsion droplets having a mean diameter of 90.7 μm and a coefficient of variation (CV) of 2.2% at a throughput of 180.0 mL h(-1). Furthermore, we successfully demonstrated high-throughput production of Janus droplets, double emulsions and triple emulsions, by coupling 1.5 cm × 1.5 cm - 4.5 cm × 4.5 cm microfluidic chips with parallelized 32-128 MFDGs of various geometries and supporting modules with 3-4 annular channels.     

Deformation and breakup of micro- and nanoparticle stabilized droplets in microfluidic extensional flows

Using a microfluidic flow-focusing device, monodisperse water droplets in oil were generated and their interface populated by either 1 μm or 500 nm amine modified silica particles suspended in the water phase. The deformation and breakup of these Pickering droplets were studied in both pure extensional flow and combined extensional and shear flow at various capillary numbers using a microfluidic hyperbolic contraction. The shear resulted from droplet confinement and increased with droplet size and position along the hyperbolic contraction. Droplet deformation was found to increase with increasing confinement and capillary number. At low confinements and low capillary numbers, the droplet deformation followed the predictions of theory. For fully confined droplets, where the interface was populated by 1 μm silica particles, the droplet deformation increased precipitously and two tails were observed to form at the rear of the droplet. These tails were similar to those seen for surfactant covered droplets. At a critical capillary number, daughter droplets were observed to stream from these tails. Due to the elasticity of the particle-laden interface, these drops did not return to a spherical shape, but were observed to buckle. Although increases in droplet deformation were observed, no tail streaming occurred for the 500 nm silica particle covered droplets over the range of capillary numbers studied.     

Fabrication, properties and applications of Janus particles

Although the concept of Janus particles was raised in the early 1990s, the related research has not attracted considerable interest until recently due to the special properties and applications of these colloidal particles as well as the advances in new fabrications. Janus particles can be divided into three categories: polymeric, inorganic, and polymeric-inorganic, and each kind of Janus particles can be spherical, dumbbell-like, half raspberry-like, cylindrical, disk-like, or any of a variety of other shapes. Different Janus particles may share common preparation principles or require specific fabrication processes, and may have different assembly behaviours and properties. This critical review discusses the main fabrication methods of the three kinds of Janus particles, and then highlights the important properties and applications of these Janus particles developed in recent years, and finally proposes some perspectives on the future of Janus particle research and development.     

Defining the characteristics of spherical Janus particles by investigating the behavior of their corresponding particles at the oil/water interface in a Pickering emulsion

In this study, a new analytical/experimental method is proposed in order to investigate the adsorption of different-sized spherical silica particles at the oil/water interface in a Pickering emulsion system as a well-known method to produce Janus particles. Accordingly, the characteristic of the produced silica Janus particles was defined based on their penetration depth into dispersed oil droplets. To ensure the accuracy of the method, the penetration depth of silica particles was also measured using field emission scanning electron microscopy images of solidified oil droplets covered with particles. The results revealed that the penetration depth increases with the size of the particles.     

Preparation of hemispherical polymer particles via phase separation induced by microsuspension polymerization

Micrometer-sized, hemispherical polystyrene (PS) particles were successfully prepared by microsuspension polymerization of homogeneous styrene/hexadecane (HD) droplets dispersed in polyoxyethylene nonylphenyl ether (Emulgen 931) aqueous solution, followed by rapid removal of HD from formed PS/HD particles with a “Janus” structure. It was important for the formation of the morphology of Janus particles in thermodynamically stable state to carry out the polymerization slowly. The formation of by-product small PS particles by emulsion polymerization was suppressed by the additions of CuCl₂ as a water-soluble inhibitor and NaCl to decrease the solubility of styrene in the aqueous phase.     

Preparation of hemispherical particles by cleavage of micrometer-sized,spherical poly(methyl methacrylate)/polystyrene composite particle with Janus structure: effect of molecular weight

Micrometer-sized, hemispherical polymer particles were prepared as a result of cleavage of spherical Janus poly(methyl methacrylate) (PMMA)/polystyrene (PS) composite particle by treating particles with acetone/water solutions. The original PMMA/PS composite particles were prepared by the slow evaporation of toluene from homogeneous PMMA/PS/toluene droplets dispersed in aqueous solution of sodium dodecyl sulfate in advance. Appropriate molecular weights of PMMA and PS were necessary for occurrence of the cleavage of the Janus composite particle, resulting in PMMA and PS hemispherical particles. The cleavage depended on the composition of the acetone/water solution, which was explained by selective solvent absorption into the polymer phases. The results strongly support the cleavage mechanism of Janus composite polymer particles that had been proposed earlier.     

Janus Nanoparticles: Preparation,Characterization, and Applications

In chemical functionalization of colloidal particles, the functional moieties are generally distributed rather homogeneously on the particle surface. Recently, a variety of synthetic protocols have been developed in which particle functionalization may be carried out in a spatially controlled fashion, leading to the production of structurally asymmetrical particles. Janus particles represent the first example in which the two hemispheres exhibit distinctly different chemical and physical properties, which is analogous to the dual‐faced Roman god, Janus. Whereas a variety of methods have been reported for the preparation of (sub)micron‐sized polymeric Janus particles, it has remained challenging for the synthesis and (unambiguous) structural characterization of much smaller nanometer‐sized Janus particles. Herein, several leading methods for the preparation of nanometer‐sized Janus particles are discussed and the important properties and applications of these Janus nanoparticles in electrochemistry, sensing, and catalysis are highlighted. Some perspectives on research into functional patchy nanoparticles are also given.     

Single emulsion microfluidic production of Janus and core-shell particles via off-chip polymerization

In this work, we describe a straightforward approach to produce monodisperse Janus and core-shell particles by using organic solvent free single emulsion droplet-based microfluidic device combining with off-chip polymerization. To accomplish this, methyl methacrylate (MMA) was used as both the oil phase and solvent to dissolve a polymerizable PEGbased macromolecular surfactant, instead of traditional surfactant, and the photo-initiator. Janus particles can be easily obtained by off-chip UV polymerization due to polymerization induced phase separation between PEG and the formed poly(methyl methacrylate). At the same time, core-shell particles can also be easily attained by inverting the original collecting tube several times and then exposing to UV light. These results may extend the scope of microfluidic technology and the studies on polymerization induced self-assembly/phase-separation into easy fabrication of various new functional materials.     

Evaporation‐Driven Self‐Assembly of Colloidal Silica Dispersion: New Insights on Janus Particles

The evaporation driven self‐assembly of novel colloidal silica Janus particles was evaluated by scanning electron microscopy in comparison to unfunctionalized silica particles. The cyclodextrin‐ and azobenzene‐modified compound was obtained utilizing Pickering emulsion approach, in which the particles were immobilized on solidified wax droplets and subsequently functionalized. Silica particles were modified with 3‐aminopropyl trimethoxysilane and afterward reacted with tosyl‐β‐CD or phenylazo(benzoic acid), respectively. Mesoscopic structures of the colloidal dispersions, as dried films from aqueous solution, have been investigated by scanning electron microscopy and dynamic light scattering. Interestingly, it has been observed that the Janus particles show a significantly different evaporation‐induced assembly than the unmodified particles.     

Anisotropic particles with patchy, multicompartment and Janus architectures: preparation and application

Anisotropic particles, such as patchy, multicompartment and Janus particles, have attracted significant attention in recent years due to their novel morphologies and diverse potential applications. The non-centrosymmetric features of these particles make them a unique class of nano- or micro-colloidal materials. Patchy particles usually have different compositional patches in the corona, whereas multicompartment particles have a multi-phasic anisotropic architecture in the core domain. In contrast, Janus particles, named after the double-faced Roman god, have a strictly biphasic geometry of distinct compositions and properties in the core and/or corona. The term Janus particles, multicompartment particles and patchy particles frequently appears in the literature, however, they are sometimes misused due to their structural similarity. Therefore, in this critical review we classify the key features of these different anisotropic colloidal particles and compare structural properties as well as discuss their preparation and application. This review brings together and highlights the significant advances in the last 2 to 3 years in the fabrication and application of these novel patchy, multicompartment and Janus particles (98 references).     

Microfluidic production of biopolymer microcapsules with controlled morphology

We report a microfluidic approach to generating capsules of biopolymer hydrogels. Droplets of an aqueous solution of a biopolymer were emulsified in an organic phase comprising a cross-linking agent. Polymer gelation was achieved in situ (on a microfluidic chip) by diffusion-controlled ionic cross-linking of the biopolymer, following the transfer of the cross-linking agent from the continuous phase to the droplets. Gelation was quenched by collecting particles in a large pool of cross-linking agent-free liquid. The structure of microgels (from capsules to gradient microgels to particles with a uniform structure) was controlled by varying the time of residence of droplets on the microfluidic chip and the concentration of the cross-linking agent in the continuous phase. We demonstrated the encapsulation of a controlled number of polystyrene beads in the microgel capsules. The described approach was applied to the preparation of capsules of several polysaccharides such as alginate, kappa-carrageenan, and carboxymethylcellulose.     

非对称性Janus粒子的制备与可控组装

古罗马的双面神(Janus)常被用来描述具有两种不同化学结构或性质的不对称粒子, Janus粒子由于自身的特殊性能在药物载体、电子器件和乳液稳定等方面表现出良好的发展势头, 其应用前景日益受到人们的重视. 目前, Janus 粒子作为基本的组装基元受到越来越多的关注, 相关组装方法也被广泛地研究, 包括本体组装、界面组装和外界驱动力调控等, 特别是Janus 粒子的双亲修饰与功能化. 本文综述了现今Janus 粒子制备方法及对其进行修饰组装的最新研究进展, 详细讨论比较了一步合成法、聚合物自组装法和晶种直接生长等方法的特点及差异, 并对一些新型功能Janus粒子的设计及潜在的应用前景进行了展望.     

Droplet-based microfluidics for emulsion and solvent evaporation synthesis of monodisperse mesoporous silica microspheres

A novel method for the fabrication of monodisperse mesoporous silica particles is suggested. It is based on the formation of well-defined equally sized emulsion droplets using a microfluidic approach. The droplets contain the silica precursor/surfactant solution and are suspended in hexadecane as the continuous oil phase. The solvent is then expelled from the droplets, leading to concentration and micellization of the surfactant. At the same time, the silica solidifies around the surfactant structures, forming equally sized mesoporous particles. The procedure can be tuned to produce well-separated particles or alternatively particles that are linked together. The latter allows us to create 2D or 3D structures with hierarchical porosity.