两步电化学沉积技术制备功能陶瓷/金属复合镀层

通过两步电化学沉积技术,在医用金属表面得到羟基磷灰石生物活性陶瓷/金属复合镀层.从含有硝酸钙和磷酸二氢氨的溶液中,首先通过恒流模式电化学沉积钙磷生物陶瓷;然后采用恒压模式,在多孔的生物陶瓷沉积层中嵌入金属骨架,从而得到具有良好结合力的羟基磷灰石/金属复合镀层.实验结果表明在复合镀层中作为骨架的金属镍含量约为31%时,复合镀层与基底合金之间的结合力达到21.2MPa.     

CaP/壳聚糖复合膜层的电化学共沉积研究

用电化学共沉积方法在医用钛合金表面成功制备了CaP/壳聚糖复合膜层,并用XRD,SEM,FTIR漫反射光谱和XPS等对复合膜层化学组成及结构进行表征.结果表明,加入壳聚糖可使钙磷沉积层结构发生显著变化,将壳聚糖掺入钙磷沉积层,形成CaP/壳聚糖复合物和杂化物.力学实验表明,在钛基底表面未进行表面预处理条件下,CaP/壳聚糖复合膜层与钛基底的结合力高达2.6MPa,比单一CaP电化学沉积层与基底的结合力提高约4倍.文中还对壳聚糖参与表面电沉积反应机理进行了讨论.     

电流密度对钙磷沉积层组成和结构的影响(英文)

用X射线衍射、激光拉曼光谱以及等离子体原子发射光谱等技术研究了电化学沉积钙磷陶瓷过程中 ,电流密度对电沉积层组成和结构的影响 .实验表明阴极表面得到的沉积物是几种钙磷盐组成的混合物 ,且其成份随电流密度的改变而发生较大的变化 .在电解液温度为 75℃条件下 ,当控制电流密度较低时 ,沉积层主要由CaHPO4· 2H2 O (DCPD)和Ca8H2 (PO4) 6· 5H2 O (OCP)组成 ;随着电流密度的增加 ,阴极表面逐渐生成Ca3 (PO4) 2 ·nH2 O (TCP)和Ca10 (PO4) 6(OH) 2 (HAP) .当电流密度大于 5mA/cm2 时 ,电沉积层的主要成份为羟基磷灰石 (HAP) .     

电极/溶液界面pH值的现场测量

一般认为阴极表面功能陶瓷电沉积层的形成是由于基底 /溶液界面化学环境变化造成的 [1,2 ] ,但目前还没有直接的实验数据加以证明 .原位测量电极 /溶液界面 p H的变化存在两方面的困难 :(1 )传统方法是采用玻璃 p H计 ,由于其体积较大、强度脆弱等原因 ,使其在测量固 /液界面化学环境变化的应用方面受到一定限制 [3 ] ;(2 )将 p H微探针置于电极表面 ,将会影响功能陶瓷在电极表面的沉积 ,从而使测定的界面 p H值不能真实反映电沉积过程中固 /液界面化学环境的变化 .本文基于功能陶瓷电沉积过程不受影响的情况下现场直接测量电极 /溶液界面…     

Strontium-doped hardystonite plasma sprayed coatings with robust antimicrobial activity

A strontium-doped hardystonite (Sr-HT) bioceramic, in bulk form, demonstrates excellent bioactivity for bone regeneration with high fracture toughness and compressive strength. This work examines the antibacterial and mechanical properties of Sr-HT coatings on an alpha-beta titanium alloy with a high specific strength and excellent corrosion resistance (Ti-6Al-4V) produced by atmospheric plasma spray (APS) as the deposition coating technique. A hydroxyapatite (HAp) APS coating, a commercial bioceramic coating, is chosen as the control. The in-situ observation showed that Sr-HT powders experience temperatures during plasma processing that exceeded their melting point to form a coating well adhered to the substrate. It was demonstrated that the Sr-HT coating possessed superior antibacterial properties against Gram-positive methicillin-resistant Staphylococcus aureus (MRSA) and Gram-negative Pseudomonas aeruginosa. In addition, the Sr-HT coating exhibits a uniform distribution of hardness and elastic moduli, higher nanohardness and elastic moduli compared to the equivalent properties of the HAp coating. Moreover, the Sr-HT coating outperforms the HAp coating regarding scratch and wear resistance. The bonding and shear strength of the Sr-HT coating are higher than the values required for orthopedic implant coatings. The Sr-HT coating also allows efficient zinc, silicon and strontium ions release when immersed in cell culture media. In summary, the antibacterial capabilities and the mechanical properties of the Sr-HT APS coating exceed those of the commercial HAp APS coating. Therefore, Sr-HT APS coatings are candidates for bioceramic coating applications in orthopedic implants.     

羟基磷灰石涂层的电化学可控制备及生物性能的初步表征

控制不同沉积条件制备不同结构形貌的羟基磷灰石涂层,主要获得3种由不同尺寸晶粒构成的直立状、花簇状和多孔状典型形貌特征的涂层;XRD物相分析显示,该涂层主要由结晶良好的羟基磷灰石组成;FT-IR组分分析未检测到其他钙磷盐成分的存在.体外细胞培养试验表明,以上各种形貌的羟基磷灰石涂层均具有良好的生物相容性,但其生物活性则因形貌而异,其中纳米有序多孔状羟基磷灰石涂层表现出最高的生物活性,而花簇状的涂层生物活性相对较低.     

Sol-Gel Derived Functionally Graded TiO2/HAP Films on Ti-6Al-4V Implants

Functionally graded TiO₂/HAP coatings were prepared on Ti6Al4V implants by sol-gel process using calcium nitrate and phosphoric acid dissolved in ethylene glycol monomethyl ether, and titanium isopropoxide chelated by acethylacetone, isopropanol and water as starting materials. TiO₂/HAP coating sols with variable HAP concentrations from 0% to 100% at 10% intervals were orderly spin coated on the substrates and pyrolyzed at 500°C in air. Well-crystallized HAP coatings between coating and substrate confirmed by X-ray diffraction and field emission-scanning electron microscopy were obtained by final annealing at 500°C in argon. In this work, bioactivities of the coating were studied by examining the variation of ion concentration of Ca and P in simulated body fluid after soaking using an inductively coupled plasma-atomic emission spectrometer. Coating surfaces after soaking in simulated body fluid indicated significant morphological changes by field emission-scanning electron microscopy.     

Constant composition dissolution of mixed phases. II. Selective dissolution of calcium phosphates

Characterization of the dissolution kinetics of individual synthetic and biological calcium phosphates is of considerable importance since these phases often coexist in biological minerals. The constant composition method has been used to study the dissolution kinetics of a series of synthetic calcium phosphates, brushite (DCPD), beta-tricalcium phosphate (TCP), octacalcium phosphate (OCP), hydroxyapatite (HAP), and carbonated apatite (CAP) in the presence and absence of citric acid, as a function of pH and thermodynamic driving force. While citric acid markedly accelerates the dissolution of TCP, HAP dissolution is significantly inhibited. Moreover, this additive has almost no influence on the dissolution of DCPD, OCP, and CAP. Dual constant composition dissolution studies of mixed calcium phosphates in the presence of citric acid have also been made. Another factor, pH, also plays an important role in the dissolution of these calcium phosphates. In suspensions of calcium phosphate mixtures, specific phases can be selectively dissolved by changing experimental parameters such as pH and the presence of rate modifiers. This result has important applications for the dissolution control of dental hard tissues such as dentin, enamel, and calculus.     

In situ synthesis of hydroxyapatite coating by laser cladding

HA bioceramic coatings were synthesized on titanium substrate by laser cladding using cheap calcium carbonate and calcium hydrogen phosphate. The thermodynamic condition for synthesizing HA was calculated by software Matlab 5.0, the microstructure and phase analysis of laser clad HA bioceramic coatings were studied by electron probe microanalyser (EPMA), X-ray diffractometer (XRD) and transmission electron microscopy (TEM). The theoretical results show that the Gibbs free enthalpy for the synthesis of HA phase is satisfied, and the presence of HA phase in the clad coatings was then further verified by XRD and the selected area diffraction patterns. When the laser power is 600W and the scanning speed is 3.5mm/s, the compact HA bioceramic coatings were obtained, which have cellular dendritic structure and consist of the phases of HA, alpha-Ca(2)P(2)O(7), CaO and CaTiO(3).     

钛基氧化铱电极电沉积制备技术研究进展

钛基氧化铱电极作为DSA(dimension stable anode)中的典型电极,广泛应用于各个领域.目前工业生产的钛基氧化铱电极主要由传统热分解法制备,存在成本高昂,工艺繁琐,依赖人工劳动,无法大规模生产等问题,十分有必要探索开发新的制备技术.本文从沉积液配方、基底材料的选择及处理、电沉积方式以及沉积时间等方面系...     

造孔剂对电泳沉积制备多孔HA涂层及其生物活性的影响

采用水热法制得的羟基磷灰石(HA)纳米粉体,分别与造孔剂葡萄糖(Glu)、壳聚糖(CS)、炭粉(C)3种微粒(＜38.5 μm)配置成质量比1∶1的悬浮液,电泳沉积 烧结制备钛基多孔HA涂层,并对制得的3种多孔HA涂层在模拟体液浸泡前后的表面形貌、化学组成及物相变化进行表征。 结果表明,经700 ℃烧结处理后制得的3种多孔HA涂层在1.5倍人体模拟体液中浸泡5 d后,多孔HA涂层表面均被层状生长的碳磷灰石颗粒完全覆盖,颗粒直径在5~25 μm,说明这些多孔HA涂层均具有良好的生物活性。 其中以CS为造孔剂制得的多孔HA涂层结合强度最高,达19.5 MPa,有望开发成为新型的人骨植入生物陶瓷材料。     

Erosion-resistant metal nitride coatings and carbide and their plasmochemical synthesis

The influence of ion-plasma coatings made from high-hardness metal compounds on the erosion and corrosion resistance and mechanical properties of the alloy (substrate) + coating system is studied. The influence of the thickness, composition, and design of coatings based on metal nitrides and carbides on the relative gas-abrasive wear resistance of alloy+coating compositions in a gas-abrasive flux of quartz sand is discussed. It is shown that the zirconium nitride coating provides the best protection for compressor blades made of titanium alloys, without any decrease in fatigue resistance of the alloys, and chromium carbide coating is the most appropriate protection for steel compressor blades.     

Ultrafine grain formation and coating mechanism arising from a blast coating process: A transmission electron microscopy analysis

This article examines the substrate/coating interface of a coating deposited onto mild steel and stainless steel substrates using an ambient temperature blast coating technique known as CoBlast. The process uses a coincident stream of an abrasive blast medium and coating medium particles to modify the substrate surface. The hypothesis for the high bond strength is that the abrasive medium roughens the surface while simultaneously disrupting the passivating oxide layer of the substrate, thereby exposing the reactive metal that then reacts with the coating medium. The aim of this study is to provide greater insight into the coating/substrate bonding mechanism by analysing the interface between a hydroxyapatite coating on both mild and stainless steel substrates. The coating adhesion was measured via a tensile test, and bond strengths of approximately 45 MPa were measured. The substrate/coating interface was examined using transmission electron microscopy and selected area diffraction. The analysis of the substrate/coating interface revealed the presence of ultrafine grains in both the coating and substrate at interface associated with deformation at the interface caused by particle impaction during deposition. The chemical reactivity resulting from the creation of these ultrafine grains is proposed to explain the high adhesive strength of CoBlast coatings.     

Hydroxyapatite/Metal Composite Coatings Prepared by Two-step Electrodeposition Method

Threewidelyused0rth0pedicanddentalimPlantmaterialsarestainlesssteel,Co-Cr-MoalloysandTi-Al-Valloys.Inrecentyears,researchinthisfieldhasbeenorielltedt0wardcoatingthesemetaltwlanmaterialswithbiocomPatibleandbi0activehydroxyaPatite(HAP)toreduceimPlanfailuresduetoisolationandtoobtaincementlessfixationoftheirnPlant.Currently,themostwidelyaPPliedcoatingprocedureistheplasmaspraytechnique."'Themajorproblemfortheplasmaspray,however,isdecomPositionandphasetransformation0fhydroxyapatiteduringthesp…     

Kinetics of electrodeposition of Ni–ZrO<Subscript>2</Subscript> nanocomposite coatings from methanesulfonate electrolytes

Regularities of incorporation of zirconia nanoparticles into a nickel matrix in the course of electrodeposition of Ni–ZrO₂ coatings from methanesulfonate electrolyte are established. The content of the dispersed phase in coatings grows at an increase in its concentration in electrolyte. Moreover, nanocomposites containing a greater amount of zirconia are deposited from the methanesulfonate electrolyte as compared to sulfate electrolyte. This is explained by the greater partial concentration of ZrO₂ in the solution due to enhanced aggregative stability of the dispersed phase in methanesulfonate electrolyte. The mechanism of formation of the composite coating is considered that is based on the concept of particle incorporation into the metal matrix due to the different rates of metal electrodeposition on the electrode surface free of nonmetallic particles and on the electrode surface conditionally occupied by them. A physically substantiated mathematical model is suggested that describes the kinetics of formation of the composite coating that agrees well with the experimental data.     

Ecofriendly new nanocomposites coating formulation of zinc reinforced with calcium oxide nanoparticles synthesis from oyster shell

The zinc coating of mild undergoes rapid corrosion for a short period of time in harsh environments. This affects the durable life and overall performance of the zinc coatings. The electrochemical, oxidation, and wear performance, as well as the surface morphological properties of new nanocomposites coating formulations of zinc reinforced with calcium oxide nanoparticles, were studied in order to improve the corrosion and wear performance of zinc coatings. A current density of 1.5–2.0 A/cm² was used for the electrodeposition. The wear, oxidation, hardness, corrosion rate, and morphological properties were evaluated. The characterization of these composite coatings showed low wear rates and higher corrosion and oxidation resistance. At 1.5A/cm² current density, a 65.53% enhancement in the hardness values and 57.14% oxidation protection were obtained. The smaller crystallite size of the deposited sample is the main reason for the lower corrosion and wear resistance and higher hardness values obtained. It was established that waste oyster can be used for the electrodeposition of mild steel to enhance corrosion resistance and hardness values. CaOnp made from oyster shells has been shown to make mild steel more resistant to corrosion, wear, and oxidation.     

Abrasion resistant inorganic/organic coating materials prepared by the sol-gel method

Novel abrasion resistant coating materials prepared by the sol-gel method have been developed and applied on the polymeric substrates bisphenol-A polycarbonate and diallyl diglycol carbonate resin (CR-39). These coatings are inorganic/organic hybrid network materials synthesized from 3-isocyanatopropyltriethoxysilane functionalized organics and metal alkoxide. The organic components are 3,3-iminobispropylamine (IMPA), resorcinol (RSOL), diethylenetriamine (DETA), poly(ethyleneimine) (PEI), glycerol and a series of diols. The metal alkoxides are tetraethoxysilane (TEOS) and tetramethoxysilane (TMOS). These materials are spin coated onto bisphenol-A polycarbonate and CR-39 sheets and thermally cured to obtain a transparent coating of a few microns in thickness. Following the curing, the abrasion resistance is measured and compared with an uncoated control. It was found that the abrasion resistance of inorganic/organic hybrid coatings in the neat form or containing metal alkoxide can be very effective to improve the abrasion resistance of polymeric substrates. The adhesion tests show that the adhesion between coating and substrate can be greatly improved by treating the polymeric substrate surface with a primer solution of isopropanol containing 3-aminopropyltriethoxysilane (3-APS). The interaction between 3-APS and the polycarbonate surface was investigated by a molecular dynamics simulation. The results strongly suggest that the hydrogen bonding between the amino group of the 3-APS and ester group in the polycarbonate backbone are sufficiently strong to influence the orientation of the primer molecules. The abrasion resistance of these new coating systems is discussed in light of the structure of the organic components. All of these results show that these coating materials have excellent abrasion resistance and have potential applications as coating materials for lenses and other polymeric products.     

Calcium and strontium phosphates coatings on titanium formed by the plasma electrolytic oxidation

Oxide-phosphate coatings were formed in electrolytes with Ca(II) and Sr(II) polyphosphate complexes. The data on an effect of a ratio of metal polyphosphate complexes in the electrolyte, treatment time on an elemental and phase compositions, thickness and morphology of coatings were obtained. The approach is promising for application of the coatings containing calcium phosphate with additives of phosphates of other metals to titanium implants.     

电化学沉积制备羟基磷灰石涂层及机理研究

控制电沉积溶液中钙 /磷离子的浓度 ,在钛合金表面直接沉积羟基磷灰石 (HAP)陶瓷涂层 .XRD、SEM实验证实 ,制备的HAP晶粒完整 ,粒度均匀 .热力学计算表明HAP比TCP更易于生成 .文中讨论了羟基磷灰石 (HAP)涂层电沉积的机理 ,指出电沉积是一个二步过程 ,HAP的形成是从溶液中离子到固体的直接过程 ,没有前驱体的生成     

Numerical Modeling of Thin Film Deposition in Expanding Thermal Plasma

Expanding thermal plasma (ETP) is a widely used technique for deposition of a thin layer of ceramic materials and metal oxide on a substrate for a wide range of applications including abrasion resistance, UV absorption, as well as conductive and optical coatings. The coating quality is found to be dependent on operating parameters as well as reactor designs. In this article, we have presented a CFD based model of the ETP process to simulate the deposition of silica-like coatings on a polycarbonate substrate. Along with the flow-thermal model of plasma jet expansion process, the study also reports the development of a simplified gas phase and surface reaction model to simulate the coating phenomena. The model has been used further to study the effect of various operating conditions on the coating thickness, viz. reactor pressure, reagent flow rate, distance of the substrate from the arc and substrate alignment.