Effects of ultrasonic treatment on zeolite NaA synthesized from by-product silica

The synthesis of zeolite NaA from silica by-product was carried out in the presence of 20 kHz ultrasound at room temperature. Zeolites obtained in this type of synthesis were compared to zeolites obtained by performing conventional static syntheses under similar conditions. The sonication effects on zeolite NaA synthesis were characterized by phase identification, crystallinity etc. The effects of different parameters such as crystallization time and initial materials preparation methods on the crystallinity and morphology of the synthesized zeolites were investigated. The final products were characterized by XRD and FT-IR. It was possible to obtain crystalline zeolite NaA from by-product silica in the presence of ultrasound.     

Ultrasonic waves induce rapid zeolite synthesis in a seawater solution

The synthesis of zeolites from fly ash was performed through a low-temperature hydrothermal process with seawater. Compared with the results obtained using the same hydrothermal method but in the absence of sonication, the application of an ultrasonic pre-treatment to the conventional hydrothermal process with seawater reduces the crystallization temperature below that observed when hydrothermal synthesis is performed using distilled water.     

Ultrasound-assisted rapid hydrothermal design of efficient nanostructured MFI-Type aluminosilicate catalyst for methanol to propylene reaction

The influence of ultrasound-assisted rapid hydrothermal synthesis of aluminosilicate ZSM-5 catalysts was examined in this work. A series of MFI-type nanostructured materials with sonochemical approach and conventional heating were synthesized and evaluated for conversion of methanol to propylene reaction. The prepared samples were tested by characterization analyses such as XRD, FESEM, BET-BJH, FTIR, TPD-NH₃ and TG/DTG. The obtained results confirmed that ultrasound treatment enhanced the nucleation process and crystal growth for ZSM-5 sample synthesized at moderate temperature of 250 °C. Therefore, it was found the formation of pure MFI zeolite with high crystallinity and improved textural, structural and acidic properties for ZSM-5(UH-250) sample compared with the other zeolites. This observation was attributed to the relationship between the perfect crystallization mechanism and catalytic properties, which led to producing an efficient MFI zeolite toward the optimal catalytic performance. In this manner, the methanol conversion and products selectivity of prepared materials were carried out in MTP reaction at 460 °C and atmospheric pressure. The ZSM-5(UH-250) zeolite with slower deactivation regime exhibited the constant level of methanol conversion (84%) and high propylene selectivity (78%) after 2100 min time on stream. Moreover, the synthesis pathway for MFI zeolite at moderate temperature and also deactivation mechanism of improved sample were proposed.     

Methane non-oxidative aromatization on Mo/ZSM-5: Effect of adding triethoxyphenylsilanes into the synthesis system of ZSM-5

A series of ZSM-5 zeolites were synthesized by adding triethoxyphenylsilane (PTEOS) into the initial sol of the synthesis system. The samples were studied by XRD, SEM, N₂ adsorption-desorption and acid assessment of d₃-acetonitrile adsorption. Characterization results showed that the crystal size of the ZSM-5 zeolites could be adjusted in a certain range by introducing different contents of PTEOS. Besides, the resultant materials possess hierarchical porosity in addition to those micropores generated by the MFI channels. Moreover, supported Mo/ZSM-5 catalysts were prepared, and their catalytic performances were investigated in the methane non-oxidative aromatization. It was found that the Mo/ZSM-5 catalyst, bearing suitable crystal size and mesoporous characteristic showed relatively high shape-selectivity to benzene and high stability for the reaction of methane aromatization.     

Synthesis of NaP zeolite at room temperature and short crystallization time by sonochemical method

NaP zeolite nano crystals were synthesized by sonochemical method at room temperature with crystallization time of 3 h. For comparison, to insure the effect of sonochemical method, the hydrothermal method at conventional synthesis condition, with same initial sol composition was studied. NaP zeolites are directly formed by ultrasonic treatment without the application of autogenous pressure and also hydrothermal treatment. The effect of ultrasonic energy and irradiation time showed that with increasing sonication energy, the crystallinity of the powders decreased but phase purity remain unchanged. The synthesized powders were characterized by XRD, IR, DTA TGA, FESEM, and TEM analysis. FESEM images revealed that 50 nm zeolite crystals were formed at room temperature by using sonochemical method. However, agglomerated particles having cactus/cabbage like structure was obtained by sonochemical method followed by hydrothermal treatment. In sonochemical process, formation of cavitation and the collapsing of bubbles produced huge energy which is sufficient for crystallization of zeolite compared to that supplied by hydrothermal process for conventional synthesis. With increasing irradiation energy and time, the crystallinity of the synthesized zeolite samples increased slightly.     

Synthesis of zeolite A from coal fly ash using ultrasonic treatment – A replacement for fusion step

The synthesis of zeolites from fly ash has become an increasingly promising remedy to the crisis of coal fly ash production and disposal in South Africa. In recent studies, South African fly ash was proven to be a suitable feedstock for the synthesis of essential industrially used zeolite A. However, the process involves a costly energy intensive step whereby fly ash is fused at high temperatures, which may make the process economically unattractive on a large scale. The aim of this study is to investigate the possibility of replacing high temperature fusion with less energy intensive sonochemical treatment for the synthesis of zeolite A. Sonochemical treatment was first thought possible due to the violent cavitation caused by high intensity sonication. The results of the study showed that fusion can be replaced by 10 min of high intensity sonication. The incorporation of sonication also consequently reduced the crystallization temperature of the process making it possible to synthesize a pure phase zeolite A at lower temperatures and reduced times. This study effectively developed a novel process to replace the energy intensive fusion step with a short, easy and inexpensive treatment. Scale up of this synthesis approach may proffer a promising alternative option to the anticipated energy demand of the synthesis of fly ash-based zeolite with fusion method.     

Key factor affecting the structural and textural properties of ZSM-5/MCM-41 composite

ZSM-5/MCM-41 micro/mesoporous composite materials were synthesized by the hydrothermal technique with alkali-treated ZSM-5 zeolite as source of silica and aluminum and characterized by various physico-chemical techniques such as X-ray diffraction (XRD), nitrogen sorption at 77 K, transmission electronic microscopy (TEM), FTIR spectroscopy and NH₃ temperature programmed desorption (TPD) techniques. The effect of concentration of CTAB in the synthesis of these solids has been investigated, the mesopore volume, surface area and surface acidity decrease with increasing the concentration of CTAB. Increasing the CTAB concentration causes the recrystallization of zeolite ZSM-5 and it disadvantage the formation of mesoporous materials MCM-41. The catalytic activity of ZSM-5/MCM-41 materials has been evaluated in the Friedel–Crafts acylation of anisole with benzoyl chloride as alkylating agent. The results revealed the reaction to be influenced by surface area, pore volume and surface acidity.     

Sonocrystallization: effect on lactose recovery and crystal habit

Sonocrystallization is the use of power ultrasound to control the crystallization process, commonly used during the nucleation phase of crystallization. However, in the present study a different approach has been tried, in which the whole process of lactose crystallization from model reconstituted lactose solutions was completed rapidly with the aid of ultrasound, in the presence of 'ethanol' as an anti-solvent, at temperature of 30+/-2 degrees C (ambient temperature). The lactose recovery and crystal properties from sonicated samples were compared with non-sonicated samples. For optimization of sonocrystallization process for rapid lactose recovery, variations in the time of sonication, lactose concentration, protein concentration and pH were tried. A lactose recovery of 91.48% was obtained in 5 min of sonication time, from a reconstituted lactose solution (17.5% w/v, pH 4.2) as against 14.63% under only stirring. Lactose recovery decreased with lowering of pH from 4.2 to 2.8. The protein showed maximum influence on lactose recovery even at concentration of 0.2% w/v. A rapid process of crystallization gave a better uniformity in crystal size distribution of lactose samples.     

Experimental and numerical investigation of the effect of ultrasound on the growth kinetics of zeolite A

Ultrasound is a promising technology for the improvement of zeolite production, due to its beneficial effects on mass transfer and nucleation. However, a broad understanding of the sonication parameters that influence the growth of zeolites most is still lacking. In the present work, zeolite A was synthesized and the kinetic model of Gualtieri was used to obtain information about the crystallization parameters. The effect of the sonication power and duration on the relative crystallinity and particle size distribution were investigated using a Langevin-type transducer operating at 40 kHz. The experimental data shows that ultrasound has a significant effect on the nucleation and growth. With that, a reduction of up to 40 % of the initial synthesis time can be achieved. Additionally, a narrower particle size distribution is achieved when ultrasound is used during the zeolite A synthesis.     

固体酸催化剂及分子筛晶化过程的核磁共振研究

介绍了一些常规固体核磁共振的技术的发展状况, 并综述了固体核磁共振在多孔材料中的应用情况, 其中包括沸石分子筛酸性和结构表征以及目前在分子筛合成机理研究中的应用进展. 本文的主要内容是利用固体核磁共振结合其它表征技术研究了一类介孔固体酸催化材料的酸性以及两种微孔磷铝分子筛的合成晶化过程.  利用有机聚合物为模板剂合成出两种介孔复合氧化物MoO_x/ZrO₂与WOx/ZrO₂固体酸材料. 并对其进行了物理化学性质的表征. 研究发现它们在较高的焙烧温度下仍保持有较高的比表面积及规整的孔径. 利用固体核磁共振技术及DFT计算的方法发现在介孔WO_x/ZrO₂及MoO_x/ZrO₂表面存在两种类型的Br[AKo¨D]nsted酸位, 其酸强度强于传统的HZSM-5分子筛, 与典型的固体强酸硫酸锆相当, 但弱于100％的硫酸. 借助于理论计算清楚地揭示了酸性位的具体结构和酸强度信息, 且计算结果与实验结果符合得非常好. 除了弱酸性的Zr-OH基团外, 在介孔氧化锆表面存在大量的Lewis酸位（配位不饱和的Zr⁴⁺）. 在引入Mo或W物种后, Mo-OH或W-OH与不饱和的Zr⁴⁺配位产生作为Br[AKo¨D]nsted酸位的桥式Mo-OH-Zr(或W-OH-Zr)羟基, 并且导致氧化锆表面Lewis酸位的大量减少. 利用理论计算证实了单聚或多聚体形式的桥式Mo-OH-Zr(或W-OH-Zr)羟基是强Br[AKo¨D]nsted酸性位产生的根源, 同时提出了酸性位形成的机理. 利用水热晶化法合成了AlPO₄-5和MgAPO-36两种具有重要工业潜在应用价值的分子筛材料并用固体核磁共振技术结合X射线衍射、傅里叶红外、高分辨电子显微镜等技术研究了它们的详细晶化过程. 研究发现在HF存在条件下加热120 min后具有AFI类型的骨架晶化开始. 此时³¹P NMR谱中在δ -22与 δ -29处出现两个来源于骨架P-O-Al单元的信号, ¹⁹F NMR谱中在 δ -120处出现来源于骨架F-Al_pen-O-P单元的信号, 证实了晶体骨架开始形成. 另外, 凝胶中五配位Al（F-Al_pen-O-P）的出现是分子筛晶化开始的另一个标志. 利用²⁷Al→³¹P HETCOR、 ³¹P{²⁷Al} TRAPDOR及¹H→³¹P CP/MAS等双共振实验详细研究了初始凝胶相及晶化开始时凝胶相的结构, 在120 min加热凝胶中区分出具有不同化学环境的配位P原子, 提出了详细的晶化过程机理.  对于另一种具有高活性的镁取代的MgAPO-36分子筛催化材料, XRD发现在第二阶段423 K时, 加热1.5 h后骨架晶化开始. ³¹P NMR证实此时凝胶相中形成了P-O-Al及Mg-O-P骨架单元, 此后（2 h）凝胶相中出现半晶相的棒状颗粒. 并最终晶化为不规则球状的MgAPO 36晶体（18 h后）. 利用²⁷Al→³¹P HETCOR及¹H→³¹P CP/MAS分析了中间凝胶相的微观结构并利用³¹P{²⁷Al} TRAPDOR NMR技术研究骨架晶化开始时凝胶相中P(nAl) (n=1~4)的配位结构, 得出了5种具有不同配位状态的微观化学环境, 提出了详细的晶化过程机理.     

Conversion of silica by-product into zeolites by thermo-sonochemical treatment

The fine powdered silica by-product of processing of aluminum fluoride (fertilizer plant, Lithuania) was used for zeolite synthesis as silica and aluminum source. The effect of sonication time and the time of hydrothermal synthesis on crystallinity of the synthesized zeolite were studied. This allowed the transformation of the by-product to the mixture of Na–P zeolite and Na–X zeolite. It was determined that ultrasonic-assisted hydrothermal action effected the “diamond” shape formation of Na–P zeolite with clear crystal edges. Na–P zeolite had the morphology of pseudo-spherical forms constituted by small plates when hydrothermal treatment (without sonication) was use for the preparation of zeolites. Moreover, it was determined that ultrasonic-assisted hydrothermal method effected a reduction in the crystal size compared with the zeolites which were synthesized only by using hydrothermal synthesis. The total amount of zeolites as high as 88–93% was achieved after 24 h of hydrothermal treatment followed or unfollowed by sonication. By using longer duration (20 min) of ultrasound pretreatment it is possible to reduce the duration of hydrothermal synthesis: from 24 h to 12 h of hydrothermal treatment. In this case, similar results of total amount of zeolites were detected. In the present work, low-cost raw materials, such as silica by-product have been investigated for the production of zeolites.     

Synthesis of Pt modified ZSM-5 and beta zeolite catalysts: influence of ultrasonic irradiation and preparation methods on physico-chemical and catalytic properties in pentane isomerization

Influence of preparation methods and ultrasound irradiation on physico-chemical and catalytic properties was investigated by synthesizing Pt-ZSM-5 and Pt-Beta catalysts by in-situ and impregnation methods and applying ultrasound irradiation to synthesis gel mixture of ZSM-5 and Beta zeolites. It was concluded from the X-ray powder diffraction patterns of Pt-ZSM-5 and Pt-Beta zeolite catalysts that introduction of Pt by in-situ method and ultrasound irradiation did not influence the structures of ZSM-5 and Beta zeolites. Morphology of ZSM-5 and Beta zeolites were investigated by scanning electron microscopy. SEM micrographs showed that the Pt-ZSM-5-IS-US catalyst synthesized by in-situ method with ultrasound irradiation resulted in smaller crystals of ZSM-5 than Pt-ZSM-5-IS catalyst prepared without ultrasound irradiation. Furthermore SEM micrographs of Pt-Beta-11-IS-US zeolite synthesized using ultrasound irradiation showed much smaller crystals than Pt-Beta-11-IM indicating that ultrasound irradiation had a significant effect on the morphology of Beta zeolite. Conversion of n-pentane and selectivity to iso-pentane over the Pt-ZSM-5-IS-US zeolite catalysts prepared by ultrasound irradiation during in-situ introduction of platinum was higher than the catalysts prepared without the ultrasound irradiation. Furthermore ultrasound irradiated and in-situ synthesized Pt-Beta-11-IS-US catalyst also showed higher selectivity to iso-pentane than Pt-H-Beta-11-IM prepared by impregnation method.     

Effects of ultrasonic irradiation on crystallization kinetics,morphological and structural properties of zeolite FAU

In this work, NaX zeolite was synthesized and the effect of ultrasound irradiation on reaction kinetics, morphological and structural properties was investigated. Ultrasound was applied, by using a plate transducer (91.8 kHz), for the first time during the crystallization of zeolite NaX, at high temperature, varying the irradiation moment and its duration. Furthermore, ultrasound was applied after the crystallization by a horn-type transducer (20–24 kHz) at low temperature. The effects of irradiated volume (100–300 mL), sonication time (2–10 min) and ultrasound power (10–200 W) were studied with a power intensity up to 100 W/cm². It was found that the application of ultrasound during the first hour of crystallization resulted in 20% reduction of reaction time compared to a standard crystallization. Ultrasound can also reduce the agglomeration degree of the final powder by combining high power and long sonication time. After 5 min sonication time at 0.3 W/mL, the tapped density of the powder was increased by 10%, from 0.37 to 0.41 g/mL. Finally, by scanning electron microscopy (SEM) it was demonstrated that ultrasound can disrupt the agglomerates without affecting the morphology of individual crystals.     

氢在A、X及ZSM-5型沸石上的高压物理吸附

采用常规体积吸附装置测定了77、195、293K和7MPa的条件下氢在A、X及ZSM-5沸石上的吸附特性和吸附容量．所有的氢吸附等温线基本符合Ⅰ型等温线,但在77K,压力为2-5MPa的等温线上观察到了超临界高压吸附所特有的最大吸附量．从等温线确定了等量吸附热并讨论了其影响因素．根据骨架结构和所含阳离子类型的差异,各种沸石表现出不同的氢吸附量．其中NaX沸石在77K/4MPa下的重量储氢分数为2．55％,是该实验中所测得的最高吸附量．CaA、NaX和ZSM-5沸石的氢吸附量与其比表面积成正比,这与沸石中的可用空穴容积有关．然而NaA和KA沸石不存在这种线性关系．实验中还观察到,NaA与KA沸石间出现氢吸附量的临界值是由KA沸石中较大的阳离子堵塞效应引起的．该实验将吸附质分了的动力学直径与沸石主晶孔的有效直径之比用于判断物理吸附中的堵塞效应．     

Tuning the hydrophobicity of ZSM-5 zeolites by surface silanization using alkyltrichlorosilane

ZSM-5 zeolites were modified with alkyltrichlorosilanes of various chain lengths (octyltrichlorosilane, decyltrichlorosilane, dodecyltrichlorosilane and hexadecyltrichlorosilane) and characterized by Fourier transform infrared (FT-IR) spectroscopy, X-ray photoelectron spectroscopy (XPS), Thermal gravimetric analysis (TGA) and contact angle measurements (CA). The results showed that a closely packed and hydrophobic layer was presented at the particles surface and the surface wetting property varied from hydrophilic to hydrophobic, even to superhydrophobic. It was interesting to notice that the hydrophobic properties of modified ZSM-5 particles could be tuned by varying the chain length of chlorosilane and changing the pretreatment temperature before silanization. With increasing the alkyl chain length of trichlorosilane, the hydrophobicity increased. However, with an increase in the pretreatment temperature, the hydrophobicity decreased. Moreover, the relationship between the wetting properties and thermal stability was also investigated, the results showed that the modified ZSM-5 particles possessed good hydrophobicity at a temperature below 250 °C in air. These modified ZSM-5 particles may be utilized for many potential applications, such as membrane fillers, selective adsorbents, catalysts, chromatographic supports and so on.     

CuCoMn-zeolite双功能催化剂转化生物质基合成气制取液态烃

选用四种不同的分子筛(SAPO-34, ZSM-5, Y, MCM-41)与CuCoMn(高醇合成组元)构成双功能催化剂,利用N₂吸脱附、H₂-TPR、XRD、NH₃-TPD等表征了催化剂的结构性质. 研究了催化剂在生物质基合成气一段法制取液态烃燃料的应用. 相比于CuCoMn催化剂,加入分子筛的双功能催化剂均不同程度地提高了液体烃燃料的选择性及收率,且收率按顺序递减呈CCM-ZSM-5>CCM-SAPO-34>CCM-Y>CCM-MCM-41. 同时,共沉淀法制备的CuCoMn-ZSM-5 (20wt%, Si/Al=100) 具有最佳的CO转化率(76%)及液体产物收率(30%). 相比于CuCoMn氧化物,双功能催化剂的比表面及孔容均得到提高. CCM-ZSM-5具有适中的微孔尺寸和中等强度的酸性,增加CCM-ZSM-5中ZSM-5含量或降低ZSM-5中的Si/Al比,均有利于提高酸性位的数量,主要是较弱的酸性位. 而共沉淀法制备的CCM-ZSM-5具有更好的金属分散性及还原性能.     

Sonically modified hierarchical FAU-type zeolites as active catalysts for the production of furan from furfural

In this study, the sonochemical-assisted desilication method was applied as a special and innovative way of preparing hierarchical zeolites. The physicochemical properties of the hierarchical zeolites prepared using the sonochemical route were compared with those prepared using the conventional desilication method. Commercial zeolite with FAU-type structure was desilicated with a sodium and tetrabutylammonium hydroxide aqueous solution (NaOH/TBAOH) for 30 min. The ultrasound treatment process was performed using a QSonica Q700 sonicator (Church Hill Rd, Newtown, CT, USA) equipped with a ½″ diameter horn. The average power of sonication was 60 W, and the frequency was 20 kHz. During the sonication procedure, the alkaline solution with the catalyst precursor and sonicator probe were placed in an ice bath to keep them at room temperature. The prepared catalyst samples were examined by ICP-OES, XRD, SEM, NMR, and nitrogen sorption techniques. The acidic properties of the prepared hierarchical zeolite samples were assessed by means of IR spectroscopy with ammonia and carbon monoxide sorption as probe molecules. All catalysts were studied in the decarbonylation of furfural into furan.Independently of the application of ultrasonic irradiation, desilication of zeolites with an NaOH/TBAOH mixture extracts comparable amounts of silicon, resulting in comparable crystallinity and acidity. On the other hand, the samples prepared in the presence of ultrasounds revealed higher both mesoporosity and enhanced catalytic properties in the reaction of decarbonylation of furfural into furan in comparison with their counterparts prepared using the conventional method.     

Effects of ultrasound on the synthesis of silicalite-1 nanocrystals

Application of power ultrasound, offers potential in the degree of control over the preparation and properties of nanocrystalline zeolites, which have become increasingly important due to their diverse emerging applications. Synthesis of silicalite-1 nanocrystals from a clear solution was carried out at 348 K in the absence and presence of ultrasound of 300 and 600 W, in an attempt to investigate the effects of sonication, in this respect. Variation of the particle size and particle size distribution was followed with respect to time using a laser light scattering device with a detector set to collect back-scattered light at an angle of 173°. Product yield was determined and the crystallinity was analyzed by X-ray diffraction for selected samples collected during the syntheses. Nucleation, particle growth and crystallization rates all increased as a result of the application of ultrasound and highly crystalline silicalite-1 of smaller average particle diameter could be obtained at shorter synthesis times. The particle size distributions of the product populations, however, remained similar for similar average particle sizes. The rate of increase in yield was also speeded up in the presence of ultrasound, while the final product yield was not affected. Increasing the power of ultrasound, from 300 to 600 W, increased the particle growth rate and the crystalline domain size, and decreased both the final particle diameter and the time required for the particle growth to reach completion, while its effect on nucleation was unclear.     

Effect of ultrasonic-induced selenium crystallization behavior during selenium reduction

In this work, the crystallization process of selenium was accelerated by ultrasonic wave. The effects of ultrasonic waves and conventional conditions of selenium crystallization were compared to understand the effects of different conditions on crystallization, including ultrasonic time, ultrasonic power, reduction temperature, and H₂SeO₃ concentration. The mechanism of ultrasound affecting selenium crystallization was also investigated by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The experimental results showed that ultrasonic time, ultrasonic power, and reduction temperature significantly influenced the crystallization process and morphology of selenium. Ultrasonic time had a large effect on the completeness (all products have been crystallized) and integrity of the crystallization of the products. Meanwhile, ultrasonic power and reduction temperature had no effect on the completeness of crystallization. However, it had a significant effect on the morphology and integrity of the crystallized products, and different morphologies of the nano-selenium materials could be obtained by changing the ultrasonic parameters. Both primary and secondary nucleation are important in the process of ultrasound-accelerated selenium crystallization. The cavitation effect and mechanical fluctuant effects generated by ultrasound could reduce the crystallization induction time and accelerate the primary nucleation rate. The high-speed micro-jet formed in the rupture of the cavitation bubble generated is the most important reason to influence the secondary nucleation of the system.     

表面润湿法合成β沸石体系中晶种作用的研究

系统研究了表面润湿法合成β沸石的体系中,干晶种、润湿态晶种、异晶晶种(Y沸石、ZSM 5沸石)以及碱处理β沸石晶种在此晶化体系中的作用.采用β沸石产品及异晶作晶种时,可使产品的相对结晶度稍有提高,但对沸石微晶核的结构导向作用不明显.经浓碱液处理20min后的β沸石产品(碱处理晶种)作晶种引入晶化体系后,可以显著提高产品的相对结晶度,降低模板剂的用量,缩短晶化诱导期,成为表面润湿法合成β沸石体系的有效晶种形式.