Modeling of dynamics, heat transfer, and combustion in two-phase turbulent flows: 1. Isothermal flows

This paper presents a review of authors' collective works in the field of two-phase flow modeling done in the past few decades. The paper is aimed at the construction of mathematical models for simulation of particle-laden turbulent flows. A kinetic equation was obtained for the probability density function (PDF) of the particle velocity distribution in turbulent flows. The proposed kinetic equation describes both the interaction of particles with turbulent eddies of the carrier phase and particle-particle collisions. This PDF equation is used for the derivation of different schemes describing turbulent momentum transfer in the dispersed particle phase. The turbulent characteristics of the gaseous phase are calculated on the basis of the k - turbulence model with a modulation effect of particles on the turbulence.

The constructed models have been applied to the calculation of various two-phase gas-particle turbulent flows in jets and channels as well as particle deposition in tubes and separators. For validating the theoretical and numerical results, a wide range of comparisons with experimental data from Russian and foreign sources has been done.     

Thermo-mechanical modeling of turbulent heat transfer in gas–solid flows including particle collisions

A thermo-mechanical turbulence model is developed and used for predicting heat transfer in a gas–solid flow through a vertical pipe with constant wall heat flux. The new four-way interaction model makes use of the thermal k_θ–τ_θ equations, in addition to the hydrodynamic k–τ transport, and accounts for the particle–particle and particle–wall collisions through a Eulerian/Lagrangian formulation. The simulation results indicate that the level of thermal turbulence intensity and the heat transfer are strongly affected by the particle collisions. Inter-particle collisions attenuate the thermal turbulence intensity near the wall but somewhat amplify the temperature fluctuations in the pipe core region. The hydrodynamic-to-thermal times-scale ratio and the turbulent Prandtl number in the region near the wall increase due to the inter-particle collisions. The results also show that the use of a constant or the single-phase gas turbulent Prandtl number produces error in the thermal eddy diffusivity and thermal turbulent intensity fields. Simulation results also indicate that the inter-particle contact heat conduction during collision has no significant effect in the range of Reynolds number and particle diameter studied.     

Effects of Bubbles, Droplets or Particles on Heat Transfer in Turbulent Channel Flows

Adding small immiscible substances of low volume to turbulent channel water flow modifies turbulence and turbulent heat transfer. We examine the effects on the modifications of the ratios of the physical properties of substances to the physical properties of the carrier fluid, the particle Reynolds number, the Stokes number and the Weber number. We discuss the applicability and importance of the local, instantaneous values of these non-dimensional numbers. In particular, the maxima and minima for the time change in the Stokes number are found to correspond to the minima and maxima respectively for the time change of the wall-normal distance of a heavy, solid particle in turbulent flow in a vertical channel. We also investigate the effectiveness of the recent developments of particle-tracking velocimetry and particle-resolved direct numerical simulation, in increasing the understanding of changes in turbulence.     

Characteristics of turbulence transport for momentum and heat in particle-laden turbulent vertical channel flows

The dynamic and thermal performance of particle-laden turbulent flow is investigated via direction numerical simulation combined with the Lagrangian point-particle tracking under the condition of two-way coupling, with a focus on the contributions of particle feedback effect to momentum and heat transfer of turbulence. We take into account the effects of particles on flow drag and Nusselt number and explore the possibility of drag reduction in con-junction with heat transfer enhancement in particle-laden turbulent flows.The effects of particles on momentum and heat transfer are analyzed,and the possibility of drag reduc-tion in conjunction with heat transfer enhancement for the prototypical case of particle-laden turbulent channel flows is addressed.We present results of turbulence modification and heat transfer in turbulent particle-laden channel flow,which shows the heat transfer reduction when large inertial parti-cles with low specific heat capacity are added to the flow. However,we also found an enhancement of the heat transfer and a small reduction of the flow drag when particles with high specific heat capacity are involved.The present results show that particles,which are active agents,interact not only with the velocity field,but also the temperature field and can cause a dissimilarity in momentum and heat transport.This demonstrates that the possibility to increase heat transfer and suppress friction drag can be achieved with addition of par-ticles with different thermal properties.     

Effect of inertial particles with different specific heat capacities on heat transfer in particle-laden turbulent flow

The effect of inertial particles with different specific heat on heat transfer in particle-laden turbulent channel flows is studied using the direct numerical simulation(DNS) and the Lagrangian particle tracking method. The simulation uses a two-way coupling model to consider the momentum and thermal interactions between the particles and turbulence. The study shows that the temperature fields display differences between the particle-laden flow with different specific heat particles and the particle-free flow,indicating that the particle specific heat is an important factor that affects the heat transfer process in a particle-laden flow. It is found that the heat transfer capacity of the particle-laden flow gradually increases with the increase of the particle specific heat. This is due to the positive contribution of the particle increase to the heat transfer. In addition,the Nusselt number of a particle-laden flow is compared with that of a particle-free flow.It is found that particles with a large specific heat strengthen heat transfer of turbulent flow, while those with small specific heat weaken heat transfer of turbulent flow.     

An experimental investigation of heat transfer characteristics for turbulent flow over staggered ribs in a square duct

An experimental study of developing and fully developed turbulent air flow in a square duct with two opposite rib-roughened walls in which the ribs are attached in a staggered fashion was conducted to determine the heat transfer characteristics. The rib height-to-hydraulic diameter ratio (e/D_H) was 0.19, the rib pitch-to-height ratio (p/e) was 5.31. The streamwise temperature distribution was measured, and a law of the wall for the thermal boundary layer at each free-stream turbulence level was obtained. The effects of free-stream turbulence intensity with variations of 4–11% on heat transfer coefficients were also examined. Finally, the relationship between Nusselt number and Reynolds number was correlated. The results might be used in the design of turbine blade cooling channels.     

Reynolds averaged simulation of flow and heat transfer in ribbed ducts

The accuracy of modern eddy-viscosity type turbulence models in predicting turbulent flows and heat transfer in complex passages is investigated. The particular geometries of interest here are those related to turbine blade cooling systems. This paper presents numerical data from the calculation of the turbulent flow field and heat transfer in two-dimensional (2D) cavities and three-dimensional (3D) ribbed ducts. It is found that heat transfer predictions obtained using the v²–f turbulence model for the 2D cavity are in good agreement with experimental data. However, there is only fair agreement with experimental data for the 3D ribbed duct. On the wall of the duct where ribs exist, predicted heat transfer agrees well with experimental data for all configurations (different streamwise rib spacing and the cavity depth) considered in this paper. But heat transfer predictions on the smooth-side wall do not concur with the experimental data. Evidence is provided that this is mainly due to the presence of strong secondary flow structures which might not be properly simulated with turbulence models based on eddy viscosity.     

Experimental investigation of the coherent structures in a spirally corrugated pipe

Previous numerical and theoretical results (Chen et al., 2019; Liu et al., 2018; Zhao et al., 2019) based on the optimization theory of convective heat transfer reveal that the optimized flow structures in a straight circular pipe enhancing convective heat transfer are multiple longitudinal vortices. This conclusion encourages us to find out whether such flow structures really exist in some enhanced heat transfer pipes by means of advanced experimental techniques. Therefore, a typical enhanced heat transfer pipe was selected, namely a spirally corrugated pipe, and stereoscopic particle image velocimetry (SPIV) was employed to measure its internal instantaneous flow field. Moreover, the proper orthogonal decomposition (POD) method was used to extract the large-scale coherent structures from the measured instantaneous velocity fields. Besides the spirally corrugated pipe, the fully developed turbulent flow in a straight pipe was also analyzed as benchmark of the enhanced heat transfer pipes. The results reveal that longitudinal whirling flow with multi-vortices is formed in both the fully developed turbulent flow field of the straight pipe and the spirally corrugated one. It is thus easy to explain the heat transfer enhancement mechanism of the above flow structures from the perspective of momentum transfer. The flow structures of the fully developed turbulent flow in a straight pipe are quite similar to the optimal flow pattern from the optimization theory. More specifically, multiple longitudinal vortices are spontaneously generated due to turbulence without external heat transfer enhancement techniques. Furthermore, the flow structures similar to multiple longitudinal vortices also exist in the spirally corrugated pipe, although these flow structures deviate from symmetric multiple vortices. Moreover, the flow structures in the spirally corrugated pipe are much more energetic than those in the fully developed turbulent flow in a straight pipe. This is probably the reason why a spirally corrugated pipe can enhance heat transfer compared with a straight circular pipe.     

Heat Transfer Influenced by Turbulent Airflow Inside an Axially Rotating Diffuser

The paper presents a study of heat transfer between the turbulent airflow and the inner wall surface of an axial diffuser rotating around its longitudinal axis. Heat transfer was assessed through the measurement of a time-dependent temperature field of the diffuser inner wall surface. Measurements of the instantaneous flow velocity components were performed by a laser–Doppler anemometry system, which delivered information on mean velocity components as well as on the turbulence intensity. A significant increase of all three mean velocity components was observed near the rotating diffuser wall in comparison with a non-rotating diffuser. Temperature field measurements were carried out by means of infrared thermography. The experiment showed a significant dependence of the temperature field on the turbulent flowfield induced by diffuser rotation. A strong influence of the flow separation and reattachment on the temperature distribution was observed, while rotation was found to suppress the occurrence of flow separation from the diffuser wall. Properties of the velocity field such as turbulent kinetic energy were directly coupled with the temperature distribution in order to gain the information on how to enhance or reduce heat transfer by changing the integral parameters of the diffuser (e.g. rotation frequency or amount of flow).     

Characterization of particle-laden, confined swirling flows by phase-doppler anemometry and numerical calculation

The particle dispersion characteristics in a confined swirling flow with a swirl number of approx. 0.5 were studied in detail by performing measurements using phase-Doppler anemometry (PDA) and numerical predictions. A mixture of gas and particles was injected without swirl into the test section, while the swirling airstream was provided through a co-flowing annular inlet. Two cases with different primary jet exit velocities were considered. For these flow conditions, a closed central recirculation bubble was established just downstream of the inlet.

The PDA measurements allowed the correlation between particle size and velocity to be obtained and also the spatial change in the particle size distribution throughout the flow field. For these results, the behaviour of different size classes in the entire particle size spectrum, ranging from about 15 to 80 μm, could be studied, and the response of the particles to the mean flow and the gas turbulence could be characterized. Due to the response characteristics of particles with different diameters to the mean flow and the flow turbulence, a considerable separation of the particles was observed which resulted in a streamwise increase in the particle mean number diameter in the core region of the central recirculation bubble. For the lower particle inlet velocity (i.e. low primary jet exit velocity), this effect is more pronounced, since here the particles have more time to respond to the flow reversal and the swirl velocity component. This also gave a higher mass of recirculating particle material.

The numerical predictions of the gas flow were performed by solving the time-averaged Navier-Stokes equations in connection with the well known kε turbulence model. Although this turbulence model is based on the assumption of isotropic turbulence, the agreement of the calculated mean velocity profiles compared to the measured gas velocities is very good. The gas-phase turbulent kinetic energy, however, is considerably underpredicted in the initial mixing region. The particle dispersion characteristics were calculated by using the Lagrangian approach, where the influence of the particulate phase on the gas flow could be neglected, since only very low mass loadings were considered. The calculated results for the particle mean velocity and the mass flux are also in good agreement with the experiments. Furthermore, the change in the particle mean diameter throughout the flow field was predicted approximately, which shows that the applied simple stochastic dispersion model also gives good results for such very complex flows. The variation of the gas and particle velocity in the primary inlet had a considerable impact on the particle dispersion behaviour in the swirling flow and the particle residence time in the central recirculation bubble, which could be determined from the numerical calculations. For the lower particle inlet velocity, the maximum particle size-dependence residence time within the recirculation region was considerably shifted towards larger particles.     

Experimental characterization of non-premixed turbulent jet propane flames

This paper reports an experimental study conducted on turbulent jet propane flames aiming at further understanding of turbulent structure in non-premixed slow-chemistry combustion systems. Measurements of mean and fluctuating velocity and temperature fields, mean concentration of major chemical species, correlation between velocity and temperature fluctuations, and dissipation of temperature fluctuations are reported in a turbulent round jet non-premixed propane flame, Re=20 400 and 37 600, issuing vertically in still air. The experimental conditions were designed to provide a complete definition of the upstream boundary conditions in the measurement domain for the purpose of validating computational models. The measured data depicts useful flow field information for describing turbulent non-premixed slow-chemistry flames. Velocity–temperature correlation measurements show turbulent heat fluxes tended to be restricted to the mixing layer where large temperature gradients occurred. Observations of non-gradient diffusion of heat at x/D=10 were verified. Temperature fluctuation dissipation, χ, showed the highest values in the shear layer, where the variance of temperature fluctuations was maximum and combustion occurred. The isotropy between the temperature dissipation in the radial and tangential directions was confirmed. By contrast, the observed anisotropy between axial and radial directions of dissipation suggests the influence of large structures in the entrainment shear layer on the production of temperature fluctuations in the flame region. The value of the normalized scalar dissipation at the stoichiometric mixture fraction surface, χ_st, was calculated, and ranges between 2 and 4 s⁻¹. The measured data were used to estimate the budgets in the balance equations for turbulent kinetic energy, Reynolds shear stresses, turbulent heat flux and temperature variance, quantifying the mechanisms involved in the generation of turbulence as well as in the transport of the temperature.     

Development of a turbulent near-wall temperature model and its application to channel flow

A numerical study of fluid flow and heat transfer in a two-dimensional channel under fully developed turbulent conditions is reported. A computer program which is capable of treating both forced and natural convection problems under turbulent conditions has been developed. The code uses the high-Reynolds-number form of the two equation turbulent model(k-?) in which a turbulent kinetic energy near-wall model is incorporated in order to accurately represent the behavior of the flow near the wall, particularly in the viscous sublayer where the turbulent Reynolds number is small. A near-wall temperature model has been developed and incorporated into the energy equation to allow accurate prediction of the temperature distribution near the wall and, therefore, accurate calculation of heat transfer coefficients. The sensitivity of the prediction of flow and heat transfer to variations in the coefficients used in the turbulence model is investigated. The predictions of the model are compared to available experimental and theoretical results; good agreement is obtained. The inclusion of the near-wall temperature model has further improved the predictions of the temperature profile and heat transfer coefficient. The results indicate that the turbulent kinetic energy Prandtl number should be a function of Reynolds number.     

The effect of two-way coupling and inter-particle collisions on turbulence modulation in a vertical channel flow

Turbulence modulation due to its interaction with dispersed solid particles in a downward fully developed channel flow was studied. The Eulerian framework was used for the gas-phase, whereas the Lagrangian approach was used for the particle-phase. The steady-state equations of conservation of mass and momentum were used for the gas-phase, and the effect of turbulence on the flow-field was included via the standard k–ε model. The particle equation of motion included the drag, the Saffman lift and the gravity forces. Turbulence dispersion effect on the particles was simulated as a continuous Gaussian random field. The effects of particles on the flow were modeled by appropriate source terms in the momentum, k and ε equations. Particle–particle collisions and particle–wall collisions were accounted for in these simulations. Gas-phase velocities and turbulence kinetic energy in the presence of 2–100% mass loadings of two particle classes (50 μm glass and 70 μm copper) were evaluated, and the results were compared with the available experimental data and earlier numerical results. The simulation results showed that when the inter-particle collisions were important and was included in the computational model, the fluid turbulence was attenuated. The level of turbulence attenuation increased with particle mass loading, particle Stokes number, and the distance from the wall. When the inter-particle collisions were negligible and/or was neglected in the model, the fluid turbulence was augmented for the range of particle sizes considered.     

Turbulence Budgets in Buoyancy-affected Vertical Backward-facing Step Flow at Low Prandtl Number

The paper investigates buoyancy impact on the vertical flow over a backward-facing step at low Prandtl number by Direct Numerical Simulation. In particular, the very low Prandtl number of liquid sodium, 0.0088, is considered in the regime of mixed convection, i.e. for Richardson numbers below unity. The effects of buoyancy on mean flow, heat transfer and turbulence are assessed. Buoyancy is found to attenuate recirculation and, consequently, increase heat transfer. Turbulence is decreased in the attached boundary layer for moderate buoyancy impact but surpasses the levels found in forced convection at the largest Richardson number investigated. Beyond the mean flow and second moments, the budgets of turbulent kinetic energy, Reynolds shear stress, temperature variance, and turbulent heat flux components are studied and related to the alterations in the mean field quantities. Due to scale separation, production and dissipation nearly balance for temperature variance while this is not the case for turbulent kinetic energy. Similar findings for the turbulent heat fluxes show that the correlation between temperature and pressure gradient is the most important contribution to the budget aside from production and dissipation. In addition to the physical insight into this flow, the data presented may be used for the validation and improvement of turbulence models for liquid metal flows.     

Effect of particles on turbulent thermal field of channel flow with different Prandtl numbers

The direct numerical simulation(DNS) of heat transfer in a fully developed non-isothermal particle-laden turbulent channel flow is performed.The focus of this paper is on the modulation of the particles on turbulent thermal statistics in the particle-laden flow with three Prandtl numbers(P r = 0.71,1.5,and 3.0) and a shear Reynolds number(Reτ = 180).Some typical thermal statistics,including normalized mean temperature and their fluctuations,turbulent heat fluxes,Nusselt number and so on,are analyzed.The results show that the particles have less effects on turbulent thermal fields with the increase of Prandtl number.Two reasons can explain this.First,the correlation between fluid thermal field and velocity field decreases as the Prandtl number increases,and the modulation of turbulent velocity field induced by the particles has less influence on the turbulent thermal field.Second,the heat exchange between turbulence and particles decreases for the particle-laden flow with the larger Prandtl number,and the thermal feedback of the particles to turbulence becomes weak.     

Hydrodynamic and thermal fields analysis in gas-solid two-phase flow

The present work aims to investigate numerically the flowfield and heat transfer process in gas-solid suspension in a vertical pneumatic conveying pipe. The Eulerian-Lagrangian model is used to simulate the flow of the two-phases. The gas phase is simulated based on Reynolds Average Navier-Stokes equations (RANS) with low Reynolds number k-ε model, while particle tracking procedure is used for the solid phase. An anisotropic model is used to calculate the Reynolds stresses and the turbulent Prandtl number is calculated as a function of the turbulent viscosity. The model takes into account the lift and drag forces and the effect of particle rotation as well as the particles dispersion by turbulence effect. The effects of inter-particles collisions and turbulence modulation by the solid particles, i.e. four-way coupling, are also included in the model. Comparisons between different models for turbulence modulation with experimental data are carried out to select the best model. The model is validated against published experimental data for velocities of the two phases, turbulence intensity, solids concentration, pressure drop, heat transfer rates and Nusselt number distribution. The comparisons indicate that the present model is able to predict the complex interaction between the two phases in non-isothermal gas-solid flow in the tested range. The results indicate that the particle-particle collision, turbulence dispersion and lift force play a key role in the concentration distribution. In addition, the heat transfer rate increases as the mass loading ratio increases and Nusselt number increases as the pipe diameter increases.     

Temperature statistics in a radiatively heated particle-laden turbulent square duct flow

Radiation absorption by preferentially concentrated particles in a turbulent square duct flow is studied experimentally. The particle-laden flow is exposed to near-infrared radiation, and the gas phase temperature statistics are measured along the wall bisector of the duct. It is found that the instantaneous temperature fluctuations are comparable to the overall mean temperature rise. The temperature statistics at the duct centerline and near the wall are qualitatively different. The former reflects preferential concentration in isotropic flows while the latter displays evidence of particle clustering into streamwise elongated streaks. Comparison of the experimental data to a simplified heat transfer model suggests that the Lagrangian evolution of particle clusters and voids, and turbulent mixing in the vicinity of particle clusters, are important. This work was motivated by particle solar receiver technology, but the findings are also relevant to systems where there is localized heat release or mass transfer from disperse particles or droplets. It shows that obtaining Lagrangian histories of particle trajectories is an important next step towards understanding thermal transport phenomena in particle-laden turbulent flows.     

Experimental study of turbulent round jet flow impinging on a square cylinder laid on a flat plate

A turbulent axisymmetric air jet impinging on a square cylinder mounted on a flat plate has been studied experimentally. Turbulence statistics and flow’s topology were investigated. When the surface was heated through uniform heat flux, local heat transfer coefficient was measured. The jet from a long round pipe, 75 pipe diameters (D) in length, at Reynolds number of 23,000, impinged vertically on the square cylinder (3D × 3D × 43D). Measurements were performed using particle image velocimetry, flow visualization using fluorescent dye and infrared thermography. The flow’s topology demonstrated a three-dimensional recirculation after separating from the square cylinder and a presence of foci between the bottom corner and the recirculation’s detachment line. The distribution of heat transfer coefficient was explained by the influence of these flow’s structures and the advection of kinetic energy. On the impingement wall of the square cylinder, a secondary peak in heat transfer coefficient was observed. Its origin can be attributed to very pronounced shear production coupled with the external turbulence coming from the free jet.     

Experimental and numerical investigation of turbulent cross-flow in a staggered tube bundle

This paper presents the results of measurements and numerical predictions of turbulent cross-flow in a staggered tube bundle. The bundle consists of transverse and longitudinal pitch-to-diameter ratios of 3.8 and 2.1, respectively. The experiments were conducted using a particle image velocimetry technique, in a flow of water in a channel at a Reynolds number of 9300 based on the inlet velocity and the tube diameter. A commercial CFD code, ANSYS CFX V10.0, is used to predict the turbulent flow in the bundle. The steady and isothermal Reynolds–Averaged Navier–Stokes (RANS) equations were used to predict the turbulent flow using each of the following four turbulence models: a k-epsilon, a standard k-omega, a k-omega-based shear stress transport, and an epsilon-based second moment closure. The epsilon-based models used a scalable wall function and the omega-based models used a wall treatment that switches automatically between low-Reynolds and standard wall function formulations.

The experimental results revealed extremely high levels of turbulence production by the normal stresses, as well as regions of negative turbulence production. The convective transport by mean flow and turbulent diffusion were observed to be significantly higher than in classical turbulent boundary layers. As a result, turbulence production is generally not in equilibrium with its dissipation rate. In spite of these characteristics, it was observed that the Reynolds normal stresses approximated from the k-based two-equation models were in a closer agreement with experiments than values obtained from the second moment closure. The results show that none of the turbulence models was able to consistently reproduce the mean and turbulent quantities reasonably well. The omega-based models predicted the mean velocities better in the developing region while the epsilon-based models gave better results in the region where the flow is becoming spatially periodic.