Comprehensive numerical investigations on the thermal performance of heat recirculating micro combustor with pin fins for micro-thermal voltaic system applications

Aiming at improving the relatively low energy output and energy conversion efficiency of the micro-thermal voltaic (MTPV) system, an innovative heat recirculating micro combustor with pin fins is designed. The effects of pin fins arrangement, hydrogen/air equivalent ratio on the energy output and performance of CHMC, HMCP and HMCI are compared and investigated. The result shows that when the V_in is 6 m/s and Φ is 1.0, the emitter power of CHMC is 72.76W, and that of HCMP and HCMI micro combustor are 75.99W and 76.35W. and the emitter efficiency of CHMC, HCMP and HCMI is 41.93%, 43.26% and 44.01%. HMCI has better energy output capability compared with CHMC and HMCP. Even though, HMCI brings a higher pressure drop, it is within the acceptable range. When the V_in is 6 m/s, the pressure drop from the pin fins only accounts for 26.4% of the total pressure drop for HMCI. Through the study of equivalent ratio, it is found that HMCI has good adaptability in different equivalent ratio range. This work provides new ideas for the development of MTPV system in the future.     

Experimental research on micro hole drilling of polycrystalline Nd:YAG

Polycrystalline Nd:YAG materials have wide applications in solid-state lasers. In this study, micro hole drilling experiments were performed on polycrystalline Nd:YAG using a polycrystalline diamond micro drill. The hole diameter, edge chipping, and hole wall surface quality were examined in detail. The results showed that the hole diameter was slightly larger than tool diameter. A diameter error of less than 5.5% was achieved. The edge chipping at the entry hole was formed by the encircled petal shape exfoliations, which were produced by the indentation and rotation movement in the drilling entry stage. Edge chipping at the exit hole was generated by an entire piece of exfoliation, which was produced by a circle of microcracks around the tool tip propagating to the bottom surface in the drilling exit stage. The edge chipping width at the entry hole was smaller than that at the exit hole. Based on different material removal modes, the hole surface morphology was classified into three types: ductile removal, coexisting ductile and brittle removal, and brittle removal. The hole surface quality mainly depended on the proportion of the brittle fracture to ductile removal surface.     

Spurenstoffabtrennung mit keramischen Nanofiltrationsmembranen als Rotationsscheibenfilter

Reducing micropollutant pollution of water bodies is an important objective of water management and an integral part of environmental policy. Ceramic nanofiltration membranes were developed as multichannel membranes of increased membrane area and rotating disk filters. The membranes developed show retention of over 80 % for PEG 400. The membranes are currently being tested for the separation of micropollutants from wastewater contaminated with pharmaceuticals. With the help of a downstream oxidative process, the trace substances remaining in the permeate are degraded.     

532 nm laser damage and nonlinear absorption of Cr2O72− doped KDP crystals

Potassium dihydrogen phosphate (KDP) single crystals doped with a series of trace dichromate (Cr₂O₇^2?) were prepared using “point seed” technique. The IR spectra suggest that the KDP crystal network becomes compact with trace of Cr₂O₇^2? while the lattice of crystal also can be destroyed by excessive doping. The UV–Vis spectra show that the transmittance percentage is descended of the doped KDP crystals. Z-scan analysis demonstrates that with increasing of Cr₂O₇^2? concentration, a gradual raise has been observed for the nonlinear absorption coefficient (β). The laser-induced damage threshold (LIDT) at 532 nm of the KDP crystal doped with 3000 ppm Cr₂O₇^2? is found to be 28.29 J/cm² which is higher than that of pure one under the R-on-1 model. However, as the doping concentration continues to increase, the LIDT decreases significantly. The variation of photoluminescence (PL) results is also consisted with the trend of LIDT for the doped samples. The LIDT of pyramidal sample is higher than that of prismatic one with the same doping concentration. The results suggest that the laser damage of doped crystal may be due to a synergistic effect of the concentration of micro defects and nonlinear absorption.     

Investigation on hydrogen-fueled combustion characteristics and thermal performance in a micro heat-recirculation combustor inserted with block

Numerical investigation on the premixed H₂/air combustion in a micro heat-recirculation combustor inserted with/without block is conducted. Effects of block setting, heat-recirculation, and flow rate on combustion characteristics and thermal performance are depicted and analyzed. The results demonstrate that the block enhances the flame stability and preheating effect, which also reduces the heat loss via exhaust gas, while it shortens reactants residence time. The combustor setting with a transverse block gains a better thermal performance than that inserted with a longitudinal block. With the increase of transverse block height, the high-temperature zone is broadened and radiation is improved. However, the block with a height of 10 mm separates the fluid field and weakens the effects of heat recirculation, leading to a lower outer wall temperature. Furthermore, the appropriate block insertion method and height contribute to the significant improvement of heat transfer, radiant efficiency and further optimization of micro power generator.     

碳纳米管改性水泥石力学性能研究

随着非常规油气的勘探开发，超深井、复杂井、页岩气井等对固井质量的要求越来越高，现有水泥基材料性能已经不能满足要求，需要探索新型材料在水泥基材料中的应用以及对水泥石的性能改造。从碳纳米管自身的特点出发，制备稳定性较好的碳纳米管分散液，通过水泥石抗压强度、抗折强度测试、单轴三轴力学性能实验以及微观结构测试对碳纳米管的加量范围、分散效果进行了讨论，分析碳纳米管对水泥石力学性能的影响规律。实验结果表明，0.05%~0.1%碳纳米管加量能够提高水泥石的抗压、抗折性能，并且随着龄期的增长其增强效果更加明显；碳纳米管能够降低水泥石的弹性模量，同时增大塑性形变，使水泥石韧性增加；碳纳米管对微观结构的增强增韧机理表现为拨出、桥联、纳米诱导效应和网状填充效应，经过分散的碳纳米管与基体的相容性较好。      

Numerical study on premixed hydrogen/air combustion characteristics and heat transfer enhancement of micro-combustor embedded with pin fins

Aimed at improving the energy output performance of the Microthermal Photovoltaic (MTPV) system, it is necessary to optimize the structure of the micro combustor. In this paper, micro combustor with in-line pin fins arrays (MCIPF) and micro combustor with both end-line pin fins arrays (MCEPF) were presented to realize the efficient combustion and heat transfer enhancement, and the influence of inlet velocity, equivalent ratio, and materials on thermal performance was investigated. The results showed that pin fins embedding is beneficial to improving combustion, and the combustion efficiency of MCIPF and MCEPF reaches 98.5% and 98.7%, which is significantly higher than that of the conventional cylindrical combustor (MCC). However, with the increase of inlet velocity from 8 m/s to 14 m/s, MCIPF exhibits the highest external wall temperature with a range of (1302–1386 K), while MCEPF maintains the best temperature uniformity. As the inlet velocity increases to 10 m/s, the external wall temperature and temperature uniformity reach the optimum. Besides, under the conditions of different equivalence ratios, both external wall temperature and heat flux increases first and then decreases, meanwhile the temperature uniformity of MCEPF is significantly improved compared with that of MCIPF, they all exhibit the highest external wall temperature with an equivalence ratio of 1.1, and the thermal performance is greatly enhanced. By comparing the heat transfer performance of combustors with different materials based on MCEPF, it is interesting to find that the application of high thermal conductivity materials can not only increase the external wall temperature, but also improve the temperature uniformity. Therefore, materials with high thermal conductivity such as Aluminum, Red Copper and Silicon Carbide should be selected for application in micro combustors and their components. The current work provides a new design method for the enhanced heat transfer of the micro combustor.     

Combustion characteristics and radiation performance of premixed hydrogen/air combustion in a mesoscale divergent porous media combustor

To improve flammability and radiation efficiency, a divergent porous media combustor is proposed and numerically studied. The local thermal non-equilibrium model is used to consider the temperature difference between gas and solid matrix. Effects of equivalence ratio, the wall thermal conductivity, solid matrix thermal conductivity, and divergent ratio on combustion characteristics, radiation efficiency, and flammability limits are studied. The results show that the divergent channel extends the blowout limit by 186% and obtains a maximum radiation efficiency of 29.3%, increased by 70% compared with the straight channel. A smaller wall thermal conductivity is recommended considering the flammability range and radiation efficiency. A careful choice of solid matrix thermal conductivity and the divergent ratio is suggested to balance their opposing effects on the radiation efficiency and the flammability.     

A model- and simulation-based approach for tolerancing and verifying the functional capability of micro/nano-structured workpieces

The evaluation of functional features of manufactured workpieces is based on GO- and NO-GO-test results, which are obtained by comparing measured geometric characteristics with nominal dimensions and tolerances specified by the designer. These geometrical specifications are based on a tolerancing system, which was originally defined for the function mating capability. Against the background of upcoming lots of other new functions (like reduction of flow resistance, light absorption, reduction of friction, diffraction of light, self-cleaning or mass transmission) are to be realized with our products – particularly by micro- and nano scaled features. If the verification process will deliver the prediction of the achievable degree of functionality, the usability of a part can be assessed more accurately and in consequence quality and economics can be improved. So, a new principle for tolerancing and verifying turns out to be necessary. In this paper the fundamental deficit of the actual tolerancing and specification systems GPS and ASME Y14.5 is derived and the path for enlarging the system by preposing a functional model is shown. To verify the functional capability of the workpieces an approach based on simulations done with the parameterized mathematical–physical model of the function is suggested. Advantages of this approach will be discussed and demonstrated by examples with microstructured inking rolls, crankshafts and injection valves.     

《电子显微分析》课程教学内容及方法研究

《电子显微分析》课程是目前高校材料类和生命科学类专业一门重要的专业选修课。根据《电子显微分析》课程特点，剖析了该课程的教学现状以及存在的问题。针对这些问题，在教学内容的设定、教学方式的调整及实践性教学的考核等方面做了一些思考。