重载齿轮齿面疲劳损坏及预防

点蚀和剥落是重载齿轮齿面疲劳损坏最普遍的形式.根据齿轮失效分析实例,对齿面初始点蚀、破坏性点蚀和齿面剥落等三种主要疲劳损坏的特征、发生部位及破损危害程度进行了分析研究,较系统地论述了齿轮接触疲劳破坏机理,影响因素及其产生原因,并对有关的齿面破坏提出了相应的预防措施.     

Effect of specimen size and loading conditions on spalling of concrete

Different qualities of concrete have been fire tested using different geometries of the specimens as well as different load levels and load configurations. The main objective with the study was to examine a test methodology consisting of a full‐scale test and different small scale‐tests for determining the probability of spalling and the amount of spalling of fire exposed concrete structures. A reference specimen was defined as a one‐sided fire exposed slab with the dimensions 1800 × 1200 mm² giving an exposed area of 1500 × 1200 mm². A number of concrete qualities with different probabilities for spalling, were tested using the reference specimen. These tests showed that the reference specimens worked well giving the expected test results. Small specimens were manufactured in different shapes with the same concrete as the one used in the reference tests. These small specimens were tested either at the same time as the reference specimens in the large furnace or afterwards on a small‐scale furnace where the fire exposed surface was 450 × 360 mm². The test results clearly show the increased probability and the increased amount of spalling by using external compressive loading. The results also show that by using pre‐stress through bars or wires the load can be lost due to heating of the bars/wires which results in a decreased amount of spalling. The boundary of the specimen also affects the amount of spalling. The spalling around the edges was in all tests less than the spalling on the central parts of the exposed area. It could also be noted that the spalling did not pass completely through any of the specimens. The reason for this is probably that the water/vapour could migrate out from the unexposed surface of the specimen. Copyright © 2006 John Wiley & Sons, Ltd.     

控制W9Cr3Mo4V低倍碳化物剥落的工艺改进

针对W9Cr3M04V轧制成品材低倍碳化物剥落的形成原因分析，得出一次碳化物颗粒粗大、在1／4D至中心区域聚集是导致低倍热酸浸试验碳化物剥落的主因；由此进行冶炼过程中注速（锭形）、浇注温度选择对比工艺试验，得出在原有冶炼＋轧制的工艺基础上选用2．2t锭、降低浇注温度（1489℃）能有效改善一次碳化物颗粒大小和聚集程度，进而有效降低低倍碳化物剥落倾向。     

Effect of 0.1 at.% zirconium on the cyclic oxidation resistance ofβ-NiAl

The effect of 0.1 at.% Zr (0.2 wt.% Zr) on the cyclic oxidation of hipped -NiAl was studied. Oxidation testing was performed in static air at 1100–1200 °C, using 1-hr exposure cycles for test times up to 3000 hr. The weight change versus time data were modeled with the COSP computer program to analyze and predict cyclic-oxidation behavior. Zr additions significantly change the nature of the scale-spalling process during cooling so that the oxide spalls near the oxide-air interface at a relatively low depth within the scale. Without Zr, the predominantly -Al₂O₃ scale tends to spall randomly to bare metal at relatively high effective-scale-loss rates, particularly at 1150°C and 1200°C. This leads to higher rates of Al consumption for the Zr-free aluminide and much earlier depletion of Al, leading to eventual breakaway (i.e., failure).     

渗铝钢扩散层空洞对循环氧化和剥落性能的影响

研究了热浸渗铝钢扩散层空洞对循环氧化和剥落性能的影响规律及其机理。结果表明，随扩散温度升高和时间延长，扩散层空洞不断增加，次外层和过渡层之间空洞逐步聚集连接成平行于表面的波浪线状空洞带，使高温氧化过程中扩散层产生了内氧化，氧化动力学曲线偏离平方抛物线规律而呈现抛物线一直线规律。因此，渗铝钢的长期氧化速度同时受扩散层内氧化和外氧化的控制。空洞(空洞带)的形成对循环剥落性能也产生严重影响。探讨了空洞(空洞带)和内氧化的形成机理。     

The role of thermal shock in cyclic oxidation

The effect of thermal shock on the spalling of oxides from the surfaces of several commercial alloys was determined. The average cooling rate was varied from approximately 240°C/sec to less than 1.0°C/sec during cyclic oxidation tests in air. The tests consisted of 100 cycles of 1 hr at the maximimum temperature (1100 or 1200°C). The alloys were HOS-875, TD-Ni, TD-NiCrAl, In-601, In-702, and B-1900 plus Hf. All of these alloys exhibited partial spalling within the oxide rather than total oxide loss down to bare metal. Thermal shock resulted in deformation of the metal, which in turn resulted, in most cases, in change of the oxide failure mode from compressive to tensile. Tensile failures were characterized by cracking of the oxide and little loss, while compressive failures were characterized by explosive loss of platelets of oxide. This behavior was confirmed by examination of mechanically stressed oxide scales. The thermally shocked oxides spalled less than the slow-cooled samples with the exception of TD-NiCrAl. This material failed in a brittle manner rather than by plastic deformation. The HOS-875 and the TD-Ni did not spall during either type of cooling. Thus, the effect of thermal shock on spalling is determined, in large part, by the mechanical properties of the metal.     

考虑爆裂影响的轴向约束高强混凝土柱耐火性能研究

应用有限元软件ABAQUS,基于一次爆裂模式,建立了轴向约束高强混凝土（HSC）柱的抗火分析模型.采用试验数据验证了模型的合理性.采用验证后的模型,分析了不同轴向约束刚度比下高强混凝土柱轴力及位移变化的规律,重点考虑了爆裂深度、爆裂长度、爆裂开始时间等爆裂参数对高强混凝土柱轴向位移、截面温度场和耐火极限的影响规律.研究表明：相同爆裂时间前提下,HSC柱轴向位移随爆裂深度、爆裂长度的增大而增大,耐火极限随之减小.爆裂深度、爆裂长度相同前提下,爆裂开始时间对HSC柱的耐火性能影响很小.当荷载比不变时,轴向约束刚度比对HSC柱膨胀阶段的最大轴向位移影响甚小,但是在越过初始平衡位置的收缩阶段对轴向位移影响很大.轴向约束刚度比对轴向约束HSC柱的耐火极限影响不大.     

声发射技术在氧化膜破裂监测中的应用

在高温腐蚀领域,声发射技术是一种最有效且具有极高灵敏度的监测氧化膜破裂的技术.通过分析声发射计数,可以判断氧化膜首次发生破裂的时间及最后破裂的程度.如对声发射频谱进行分析,则可以判别氧化膜内发生塑性变形、开裂及剥落的过程.利用声发射技术还可以测量氧化膜/合金界面处预存物理缺陷大小及分布.此外,将声发射技术与其它技术结合,可建立全新的分析测试系统.综述了声发射技术用于监测氧化膜破裂的原理和方法,以及多种性能测试方面的应用与新发展.     

4Cr14Ni14W2Mo钢氮化层剥落的研究

Unthank等人曾指出,含Cr高的奥氏体不锈钢在600～800℃氮化时,将沿晶界形成大量的CrN,并可能导致沿晶开裂,造成氮化层剥落.Kindlimann和Ansell认为,氮化表面上Fe或Ni-Fe的氮化物增到一定厚度时将产生“白亮层”,冷却时可能剥落。高濑孝夫在讨论氮化温度对18-8钢氮化层脆性影响时指出,低温氮化易出现氮化层剥落。本工作通过氮化前对试样作适当的预先热处理找到了解决氮化层剥落的方法,并探明了氮化层剥落的原因。     

热轧辊轴承失效分析

通过对热轧辊轴承失效件的化学成分，金相组织，夹杂物观察，表层碳浓度和表面硬度测量，剥落块显微形貌分析，结果表明轴承工作面产生早期失效的原因是：较大尺寸的夹杂物在切应力的作用下萌生微型纹成为疲劳源，疲劳裂纹倾斜扩展至表面从而导致轴承圈工作面产生剥落损伤。