High performance wood composites from highly filled polybenzoxazine

Highly filled systems prepared by compression molding of Hevea brasiliensis woodflour filled polybenzoxazine composites with high mechanical properties and reduced water uptake has been developed. The effects of percent filler content and particle size of woodflour on the obtained composite's properties were examined. The low melt viscosity of BA‐a type polybenzoxazine allows substantial amount of woodflour to be easily incorporated into the composites. The results showed that mechanical properties from dynamic mechanical analysis and flexural test at filler content below the optimum filler packing show approximately linear relationship with filler loading. The outstanding compatibility between the woodflour and the polybenzoxazine matrix is evidently seen from the large improvement in the composite's T_g and char yield. Scanning electron micrographs of the composite also reveals substantially strong interface between the woodflour filler and the polybenzoxazine matrix. Water absorption of the composites is greatly reduced with increasing the amount of polybenzoxazine due to the inherent low water absorption of the matrix. The polybenzoxazine is; therefore, a highly attractive candidate as high performance lignocellulosic binder or adhesive and other related applications. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 1240–1253, 2006     

Synthesis and characterization of porous media produced by a sol-gel method

Mesoporous silica materials were synthesized by sol-gel method using tetraethoxysilane (TEOS) as precursors and surfactants i.e., cetyltrimethyl ammonium bromide (CTAB), sodium dodecyl sulfate (SDS), and polyoxyethylene cetyl ether (Brij 56) as templates. Surfactant templates were completely removed by calcination to form mesoporous structure. The effects of type and amount of surfactants on the characteristics of samples were studied. The textural characteristics such as surface area, pore volume, pore size, and pore size distribution were determined by nitrogen sorption isotherms. Fourier transform infrared (FTIR) spectroscopy was employed to qualitatively identify the chemical functionality and to confirm the removal of surfactant template. Scanning electron microscope (SEM) and transmission electron microscope (TEM) were used to directly observe surface morphology and mesoporous structure, respectively. The adsorption capacity of the synthesized adsorbent for toluene vapor was examined. We found that the pore volume and pore size of mesoporous materials affected the adsorption capacity. The sample prepared with high content of CTAB under basic condition (pH ∼7) yielded large pore volumes and pore sizes and subsequently possessed the high adsorption capacity for toluene vapor.     

Toughening of polybenzoxazine by alloying with urethane prepolymer and flexible epoxy: A comparative study

The toughness of polybenzoxazine can effectively be improved by alloying with isophorone diisocyanate (IPDI)‐based urethane prepolymers (PU) or with flexible epoxy (EPO732). The experimental results, i.e., flexural testing and dynamic mechanical analysis, reveal that the toughness of the alloys of the rigid polybenzoxazine and the PU or the EPO732 systematically increases with the amount of either toughener, due to the addition of more flexible molecular segments in the polymer hybrids. The curing temperature of the benzoxazine resin (bisphenol A‐aniline type [BA‐a]) at about 225°C shifts to a higher value when the fraction of BA‐a in either alloy decreases. Interestingly, the enhancement in the glass transition temperature (T_g) of BA‐a/PU alloys is clearly observed, i.e., T_g of the BA‐a/PU alloys are significantly higher (T_g beyond 200°C) than those of the parent resins, i.e., 165°C for BA‐a and ?70°C for PU. However, this characteristic is not observed in the BA‐a/EPO732 alloy systems. The enhanced T_g of the BA‐a/PU alloy at a 70/30 mass ratio is found to be 220°C, while that of BA‐a/EPO732 at the same mass ratio is observed to be only 95°C, which further decreases as the content of epoxy fraction increases. Furthermore, the degradation temperature based on 5% weight loss in the thermogravimetric analyzer (TGA) thermograms of the BA‐a/PU alloys is found to improve with the presence of the PU, though the opposite trend is observed in the BA‐a/EPO732 systems. The char yield of both alloy systems is steadily enhanced with the increased benzoxazine content because the char yield of the polybenzoxazine is inherently higher than that of the two tougheners. Therefore, the polybenzoxazine alloys with the IPDI‐based urethane prepolymer, e.g., the 70/30 BA‐a/PU, are a promising system for a tough, high thermal stability polymeric network, suitable for both bulk and composite matrix applications. POLYM. ENG. SCI. 45:288–296, 2005. © 2005 Society of Plastics Engineers.     

Preparation and characterization of mesoporous activated carbon from waste tires

Activated carbons were produced from waste tires and their characteristics were investigated. Rubber separated from waste tires was first carbonized at 500 °C in N₂ atmosphere. Next, the obtained chars were activated with steam at 850 °C. As a result, fairly mesoporous activated carbons with mesopore volumes and BET surface areas up to 1.09 cm³/g and 737 m²/g, respectively, were obtained. To further improve the porous properties of the activated carbons, the char was treated with 1 M HCl at room temperature for 1 day prior to steam activation. This treatment increased mesopore volumes and BET surface areas of the activated carbons up to 1.62 cm³/g and 1119 m²/g, respectively. Furthermore, adsorption characteristics of phenol and a dye, Black 5, on the activated carbon prepared via acid treatment were compared with those of a commercial activated carbon in the liquid phase. Although the prepared carbon had a larger micropore volume than the commercial carbon, it showed a slightly lower phenol adsorption capacity. On the other hand, the prepared carbon showed an obviously larger dye adsorption capacity than the commercial carbon, because of its larger mesopore volume.     

Ice crystal formation in the carbon nanotube suspension: A modelling approach

Freeze-dried porous solid foams were prepared from carbon nanotube (CNT) suspensions via either contact freezing with a heat exchanger or immersion freezing into a cryo-bath. Microstructures in the freeze-dried foam cast by ice crystals formed during the freezing step. It was found that domains of the carbon nanotubes in the freeze-dried solid foams were fairly well interconnected, and the microstructures were largely influenced by the freezing condition and freezing method. A mathematical model was proposed to simulate the observed thermal history during the freezing step; then theoretical predictions of the microstructural features were attempted. The simulated thermal history was in good agreement with experimental result. The resulting mean ice crystal sizes L* could be estimated from the calculated freezing front velocity (R) and the temperature gradient in the frozen zone (G). Interestingly, it was found that a correlation based on the power law (L*∝R^?0.2G^?0.2) was applicable to the present system for both the contact and immersion freezing methods. Though the fundamental ice crystallization phenomena were essentially the same for both freezing methods, actual temperature distribution and movement of the freezing front through the whole freezing bulk could control the morphology of ice crystal in the frozen matrix. In other words, good control of thermal flow in the freezing system would greatly contribute to rational design of microstructures of the CNT foam.     

Design of mixing in microfluidic liquid slugs based on a new dimensionless number for precise reaction and mixing operations

This paper reports mixing characteristics inside a microfluidic liquid slug using the computational fluid dynamics (CFD) simulations. Each slug is modeled as a single-phase flow domain. Slug-based microfluidics offers rapid mixing by internal circulation and transport with narrow residence time distribution, making it suitable for precise reaction and mixing operations. Miniaturizing the slug size to microscale allows high interactions between the slug internal fluid and the channel wall, leading to a highly effective internal circulation. However, quantitative understanding of mixing characteristics and the influences of operating parameters on mixing rate is crucial for the design of a liquid slug that ensures desired mixing rates. The simulation results provide insights into the influences of operating parameters on slug-based mixing rates. Based on the simulation results, the modified Peclet number, , is proposed for designing mixing in liquid slugs. A novel method using Pe^* to estimate mixing rates and design liquid slugs to obtain desired mixing rates is discussed. Using this method, both short (ms) and long (min) mixing timescales can be accessed in the same microfluidic device by simply varying the slug velocity.     

Selective synthesis of carbon nanotubes and nanocapsules using naphthalene pyrolysis assisted with ferrocene

Selective synthesis of well aligned multi-walled carbon nanotubes (MW-CNT) and multi-shelled carbon nanocapsule (MS-CNC) using pyrolysis of naphthalene with the presence of ferrocene was experimentally examined. With higher mole fraction of naphthalene to ferrocene, more MW-CNTs could be synthesized due to higher concentration of carbonaceous precursors emerging from the decomposed naphthalene. Based on kinetic analysis, at lower temperature, MW-CNTs could preferably be synthesized due to the controlled supply of carbonaceous clusters to get onto the surface of Fe clusters. On the other hand, at temperature higher than 900 °C the Fe clusters become more active to catalyze carbonaceous precursors to undergo self assembling process of MS-CNCs. With cheaper cost of naphthalene compared with other high-value hydrocarbons, usage of naphthalene would provide an advantage of reasonably economical synthesis of MW-CNT or MS-CNC.     

Simulation of a time dependent activated sludge wastewater treatment plant

A dynamic mathematical model has been developed for a general activated sludge wastewater treatment plant. The model includes a primary settler, aeration tank, and clarifier-thickener, each of which is represented by various configurations of a general tanks-in-series model. With the aid of the model, it was possible to simulate simultaneously the diurnal response of a number of significant variables including dissolved BOD, suspended solids, dissolved volatile solids, active mass, inert mass, soluble nonbiodegradable mass, Nitrosomonas mass, Nitrobacter mass, ammonium, nitrite, nitrate and dissolved oxygen. The equations for the model as well as the results of plant simulations using the model and a sensitivity analysis are presented.     

Synthesis,structural characterization,and magnetic property of nanostructured ferrite spinel oxides (AFe2O4, A = Co,Ni and Zn)

Nanostructured ferrite spinels AFe₂O₄ (A = Co, Ni, Zn) were successfully synthesized via a co-precipitation method using oxalate salt as a precursor in an anionic surfactant system in combination with a simple calcination process. High crystallinity samples of nanoparticle spinels in a grain size range of 15–100 nm were obtained by varying the calcination temperature (300–700 °C) and time (1–5 h). Their pore sizes were controlled in a range of 3 nm up to a hundred nm by tailoring the calcination conditions. Raising the calcination temperature was found to decrease the Brunauer–Emmett–Teller (BET) surface area, and broaden the pore structure due to enhanced crystal growth and agglomeration of interparticles of spinels. Transmission electron microscopy (TEM) images of ferrite spinels calcined at 300 °C showed mesoporous structures with narrow pore size distribution, and the maximum BET surface area of CoFe₂O₄, NiFe₂O₄ and ZnFe₂O₄ were found at 201 (Co), 315 (Ni), and 273 (Zn) m² g⁻¹, respectively. The magnetic hysteresis loops of the ferrite spinels at room temperature demonstrated ferromagnetism in CoFe₂O₄, superparamagnetism–ferromagnetism in NiFe₂O₄, and paramagnetism in ZnFe₂O₄. The highest saturation magnetization (M_s), remanent magnetization (M_r), and coercivity (H_c) were obtained from high crystallinity spinels calcined at 700 °C. Nanostructured AFe₂O₄ with high surface area and mesoporosity promises potentials as novel magnetic catalysts.     

Formation of deagglomerated PLGA particles and PLGA-coated ultra fine powders by rapid expansion of supercritical solution with ethanol cosolvent

Rapid expansion of supercritical solution (RESS) was used for preparing polymer particles and polymer coating of ultra fine powders. The polymer of pharmaceutical interest was Poly(lactic-co-glycolic acid) (PLGA with PLA: PGA ratio of 85: 15 and MW of 50,000–75,000) and the simulated core particles were 1.4-μm SiO₂ and 70-nm TiO₂ particles. The supercritical solution was prepared by dissolving PLGA in supercritical carbon dioxide with ethanol as a cosolvent. Supercritical solution of CO₂-PLGA was sprayed through capillary nozzles to ambient conditions, resulting in formation of submicron PLGA particles. Similarly, rapid expansion of supercritical solution of CO₂-PLGA suspended with the core particles could provide solvent evaporation and deposition of submicron PLGA particles on the surface of the core particles, resulting in the formation of coating films on dispersed particles of SiO₂ and agglomerates of TiO₂. The influences of the core particle size, spray nozzle diameter as well as powder-to-polymer weight ratio were also investigated and discussed with respect to the coating performance.