Effect of molecular weight on molecular orientation and morphology of polypropylene sheets containing a β-nucleating agent

In this study, polypropylene (PP) films containing the β nucleating agent, N,N′-dicyclohexyl-2,6-naphthalenedicarboxamide, were prepared using PP with three different molecular weights (low, medium, and high) by extrusion process with T-shaped die. The structure and morphology of the films were studied after stretching. It was found that a unique molecular orientation, in which both the c-axis and crystalline lamellae were oriented perpendicular to the flow direction, was formed in all undrawn film samples, irrespective of the molecular weights of the PP. In the PP sheets stretched in the machine direction, the low-molecular-weight sample containing the nucleating agent exhibited brittle properties owing to a lack of tie chains in the stretching direction. In contrast, cavitation was prominent in the medium (M-PP)- and high (H-PP)-molecular-weight samples. Notably, M-PP containing the nucleating agent, with a high degree of molecular orientation, promoted the formation of a large number of voids. In H-PP containing the nucleating agent, the presence of numerous tie chains inhibited cavitation, resulting in fewer voids. The experimental results demonstrated the influence of the molecular weight on the void structure, which will be useful in the field of microporous membranes.     

Enhancement of drawdown force in polypropylene containing nucleating agent

The effect of the nucleation efficiency of three commercial nucleating agents, such as 1,3:2,4-bis(3,4-dimethylbenzylidene)sorbitol (DMDBS), sodium 2,2′-methylene-bis-(4,6-di-tert-butylphenyl)phosphate (SMBP), and magnesium silicate (talc), on the melt-stretching performance of isotactic polypropylene (PP) is studied. It is found that the addition of 0.5 wt % of a nucleating agent enhances the crystallization temperature and that effect is pronounced for DMDBS and SMBP. Furthermore, DMDBS is more efficient than the other tested nucleating agents in enhancing the drawdown force, defined as a force required for stretching a molten strand. Nanofibers of DMDBS, which show significant alignment in the flow direction, are responsible for the rapid crystallization of PP in the flow field leading to an increase of drawdown force. The stretched strand shows a highly oriented structure in which the α-form crystals orient to the flow direction. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47295.     

Anomalous mechanical anisotropy of β form polypropylene sheet with N,N′-dicyclohexyl-2,6-naphthalenedicarboxamide

An extruded polypropylene (PP) sheet in which both the chain-axes of the PP molecules and the crystalline lamellae are oriented perpendicular to the flow direction is obtained via row-nucleation on a specific needle-shaped nucleating agent, N,N′-dicyclohexyl-2,6-naphthalenedicarboxamide. The sheet shows anomalous anisotropy in dynamic tensile modulus, in which, at lower temperatures, the storage modulus in the machine direction (MD) is lower than that in the transverse direction (TD), and this behavior reverses at high temperature. Tensile tests reveal that the Young’s modulus and yield stress in the MD are higher than those in the TD. At high strain rate, the strain at break in the TD is, in contrast, markedly larger than that in the MD.     

Plywood-like structure of injection-moulded polypropylene

Injection-moulded products having unique structure, in which the direction of molecular orientation in the skin layer is perpendicular to that in the core layer, are developed employing isotactic polypropylene with a nucleating agent. The extraordinary three-layered structure with β trigonal crystal form in the core layer, which shows higher impact strength than the conventional α monoclinic form, leads to high level of toughness. Moreover, an injection-moulded product having five-layered structure is also demonstrated in this paper. Because of the complicated crack propagation nature due to the abrupt change of molecular orientation, which avoids fractured pieces with sharp-edge, the products with plywood-like structure will be employed in various applications to improve the safety.     

Viscosity decrease by interfacial slippage between immiscible polymers

The rheological behavior under pressure-driven shear flow was studied using binary blends with a sea-island structure. The addition of a low-viscosity dispersion having a high interfacial tension with the continuous phase greatly reduces the shear viscosity, for example, the addition of atactic polystyrene (PS) with a low viscosity to isotactic polypropylene (PP) and the addition of PP with a low viscosity to PS. The interfacial slippage occurs because of the poor adhesive strength with the enlarged interfacial area and is responsible for the viscosity decrease. When the dispersion has a similar viscosity to the continuous phase, the viscosity decrease is barely detected. This is because the deformation of dispersed droplets is restricted, which creates a small interfacial area. The interfacial tension between the continuous and dispersed phases plays a crucial role on the shear viscosity. In the case of PP, the addition of linear low-density polyethylene with a relatively low interfacial tension to PP has almost no impact on the shear viscosity. This is despite the polyethylene having a low viscosity.