Techno-economical evaluations of decarbonized hydrogen production based on direct biogas conversion using thermo-chemical looping cycles

Hydrogen production by biogas conversion represent a promising solution for reduction of fossil CO₂ emissions. In this work, a detailed techno-economic analysis was performed for decarbonized hydrogen production based on biogas conversion using calcium and chemical looping cycles. All evaluated concepts generate 100,000 Nm³/h high purity hydrogen. As reference cases, the biogas steam reforming design without decarbonization and with CO₂ capture by gas-liquid chemical absorption were also considered. The results show that iron-based chemical looping design has higher energy efficiency compared with the gas-liquid absorption case by 2.3 net percentage points as well as a superior carbon capture rate (99% vs. 65%). The calcium looping case shows a lower efficiency than chemical scrubbing, with about 2.5 net percentage points, but the carbon capture rate is higher (95% vs. 65%). The hydrogen production cost increases with decarbonization, the calcium looping shows the most favourable situation (37.14 €/MWh) compared to the non-capture steam reforming case (33 €/MWh) and MDEA and iron looping cases (about 42 €/MWh). The calcium looping case has the lowest CO₂ avoidance cost (10 €/t) followed by iron looping (20 €/t) and MDEA (31 €/t) cases.     

Assessment of chemical looping-based conceptual designs for high efficient hydrogen and power co-generation applied to gasification processes

Carbon capture and storage (CCS) technologies are expected to play a significant role in the coming decades for curbing the greenhouse gas emissions and to ensure a sustainable development of power generation and other energy-intensive industrial sectors. Chemical looping systems are very promising options for intrinsically capture CO₂ with lower cost and energy penalties. Gasification offers significant advantages compared with other technologies in term of lower energy and cost penalties for carbon capture, utilization of wide range of fuels, poly-generation capability, plant flexibility, lower environmental impact, etc.     

Assessment of calcium-based chemical looping options for gasification power plants

This paper evaluates various calcium-based chemical looping concepts to be applied in Integrated Gasification Combined Cycle (IGCC) plants for decarbonised energy vectors poly-generation (with emphasis on power generation and hydrogen and power co-generation). Two calcium-based chemical looping configurations were analysed. The first concept is based on post-combustion capture using the flue gases resulted from the power block (combined cycle gas turbine). The second concept is based on pre-combustion capture, the calcium-based chemical looping systems being used simultaneous to capture carbon dioxide (by sorbent enhanced water gas shift) and to concentrate the syngas energy in the form of hydrogen-rich gas.     

Energy efficiency improvements of post-combustion CO2 capture based on reactive gas–liquid absorption applied for super-critical circulating fluidized bed combustion (CFBC) power plants

Clean Technologies and Environmental Policy - The environmental impact represents a significant constraint for fossil fuel-intensive industrial processes in transition to a low-carbon scenario....     

Economic implications of pre- and post-combustion calcium looping configurations applied to gasification power plants

Gasification is a promising conversion technology to deliver high energy efficiency simultaneously with low energy and cost penalties for carbon capture. This paper is devoted to in-depth economic evaluations of pre- and post-combustion Calcium Looping (CaL) configurations for Integrated Gasification Combined Cycle (IGCC) power plants. The poly-generation capability, e.g. hydrogen and power co-generation, is also discussed. The post-combustion CaL option is a gasification power plant in which the flue gases from the gas turbine are treated for CO₂ capture in a carbonation–calcination cycle. In pre-combustion CaL option, the Sorbent Enhanced Water Gas Shift (SEWGS) feature is used to produce hydrogen which is used for power generation. As benchmark case, a conventional gasification power plant without carbon capture was considered. Net power output of evaluated cases is in the range of 550–600 MW with more than 95% carbon capture rate. The pre-combustion capture configuration was evaluated also in hydrogen and power co-generation scenario. The evaluations are concentrated for estimation of capital costs, specific investment cost, operational & maintenance (O&M) costs, CO₂ removal and avoidance costs, electricity costs, sensitivity analysis of technical and economic assumptions on key economic indicators etc.     

Hydrogen production from fossil fuels with carbon capture and storage based on chemical looping systems

This paper analyzes innovative processes for producing hydrogen from fossil fuels conversion (natural gas, coal, lignite) based on chemical looping techniques, allowing intrinsic CO₂ capture. This paper evaluates in details the iron-based chemical looping system used for hydrogen production in conjunction with natural gas and syngas produced from coal and lignite gasification. The paper assesses the potential applications of natural gas and syngas chemical looping combustion systems to generate hydrogen. Investigated plant concepts with natural gas and syngas-based chemical looping method produce 500 MW hydrogen (based on lower heating value) covering ancillary power consumption with an almost total decarbonisation rate of the fossil fuels used.The paper presents in details the plant concepts and the methodology used to evaluate the performances using critical design factors like: gasifier feeding system (various fuel transport gases), heat and power integration analysis, potential ways to increase the overall energy efficiency (e.g. steam integration of chemical looping unit into the combined cycle), hydrogen and carbon dioxide quality specifications considering the use of hydrogen in transport (fuel cells) and carbon dioxide storage in geological formation or used for EOR.     

Techno-economic and environmental evaluations of large scale gasification-based CCS project in Romania

Gasification is a promising technology in terms of reducing carbon capture energy and cost penalties as well as for multi-fuel multi-product operation capability. The paper evaluates two carbon capture options in terms of main techno-economic indicators. The first option involves pre-combustion capture, the syngas being catalytically shifted to convert carbon species into CO₂ and H₂. Gas–liquid absorption is used for separate H₂S and CO₂ capture, then clean gas is used for power generation. The second capture option is based on post-combustion capture using chemical absorption. The most promising gasifiers were evaluated in a CCS design.     

Techno-economic and environmental performances of glycerol reforming for hydrogen and power production with low carbon dioxide emissions

This paper is evaluating from the conceptual design, thermal integration, techno-economic and environmental performances points of view the hydrogen and power generation using glycerol (as a biodiesel by-product) reforming processes at industrial scale with and without carbon capture. The evaluated hydrogen plant concepts produced 100,000 Nm³/h hydrogen (equivalent to 300 MW_th) with negligible net power output for export. The power plant concepts generated about 500 MW net power output. Hydrogen and power co-generation was also assessed. The CO₂ capture concepts used alkanolamine-based gas–liquid absorption. The CO₂ capture rate of the carbon capture unit is at least 90%, the carbon capture rate of the overall reforming process being at least 70%. Similar designs without carbon capture have been developed to quantify the energy and cost penalties for carbon capture. The various glycerol reforming cases were modelled and simulated to produce the mass & energy balances for quantification of key plant performance indicators (e.g. fuel consumption, energy efficiency, ancillary energy consumption, specific CO₂ emissions, capital and operational costs, production costs, cash flow analysis etc.). The evaluations show that glycerol reforming is promising concept for high energy efficiency processes with low CO₂ emissions.     

Hydrogen and power co-generation based on coal and biomass/solid wastes co-gasification with carbon capture and storage

This paper investigates the potential use of renewable energy sources (various sorts of biomass) and solid wastes (municipal wastes, sewage sludge, meat and bone meal etc.) in a co-gasification process with coal to co-generate hydrogen and electricity with carbon capture and storage (CCS). The paper underlines one of the main advantages of gasification technology, namely the possibility to process lower grade fuels (lower grade coals, renewable energy sources, solid wastes etc.), which are more widely available than the high grade coals normally used in normal power plants, this fact contributing to the improvement of energy security supply. Based on a proposed plant concept that generates 400–500 MW net electricity with a flexible output of 0–200 MW_th hydrogen and a carbon capture rate of at least 90%, the paper develops fuel selection criteria for coal blending with various alternative fuels for optimizing plant performance e.g. oxygen consumption, cold gas efficiency, hydrogen production and overall energy efficiency. The key plant performance indicators were calculated for a number of case studies through process flow simulations (ChemCAD).     

Renewable hydrogen production concepts from bioethanol reforming with carbon capture

This paper is assessing the hydrogen production from bioethanol at industrial scale (100000 Nm³/h hydrogen equivalent to 300 MW thermal) with carbon capture. Three carbon capture designs were investigated, one based on pre-combustion capture using chemical gas–liquid absorption and two based on chemical looping (one based on syngas and one using direct bioethanol looping). The carbon capture options were compared with the similar designs without carbon capture. The designs were simulated to produce mass and energy balances for quantification of key performance indicators. A particular accent is put on assessment of reforming technologies (steam and oxygen-blown autothermal reforming) and chemical looping units, process integration issues of carbon capture step within the plant, modelling and simulation of whole plant, thermal and power integration of various plant sub-systems by pinch analysis. The results for chemical looping designs (either syngas-based or direct bioethanol) show promising energy efficiency coupled with total carbon capture rate.