Process of back pressure deep drawing with solid granule medium on sheet metal

The experimental die apparatus of the solid granules medium forming on sheet metal was designed and manufactured.Typical parts,such as conical,parabolic,cylindrical and square-box-shaped components,were successfully trial-produced as well.According to the analysis of the changing trends of the cross-section shape and the wall thickness during the process,it can be found that the shape of the free deformation zone of the sheet metal,which is the most critical thinning area,can be described as an approximately spherical cap.According to this forming feature,back pressure deep drawing technology with solid granules medium on sheet metal was proposed to restrain drastic thinning at the bottom of the part through the joint friction effect of solid granules medium,the back pressure tringle and the sheet metal.Therefore,the deep drawing limit of the sheet metal is significantly improved.In order to fabricate thin-walled rotary parts with great drawing ratio and complex cross-sections,a finite element model based on the material property test of the solid granules medium was established to optimize the scheme of the back pressure deep drawing.The effects on the forming performance of sheet metal from back pressure load and the approach of blank holding control were analyzed through this model.     

Thermal properties of open-celled aluminum foams prepared by two infiltration casting methods

Contrastive research was carried out to study the thermal properties of open-celled aluminum foams prepared by counter-gravity infiltration casting system and the traditional process respectively.The experimental results show that the thermal conductivity coefficients of aluminum foams prepared by two different infiltration methods have similar increasing trend with the increase of particle size; along with the reducing porosity,the thermal conductivity coefficients will be enhanced oppositely.However,with the same particle size,the open-celled aluminum foam prepared by the former method has a higher thermal conductivity coefficient obviously.It is largely because that the sample prepared by counter-gravity infiltration casting has a lower void content and better dense crystallization of metal-matrix after the constant pressure process.     

Simulation of hydrogen diffusion in welded joint of X80 pipeline steel

Hydrogen diffusion coefficients of different regions in the welded joint of X80 pipeline steel were measured using the electro-chemical permeation technique. Using ABAQUS software, hydrogen diffusion in X80 pipeline steel welded joint was studied in consideration of the inhomogeneity of the welding zone, and temperature-dependent thermo-physical and mechanical properties of the metals. A three dimensional finite element model was developed and a coupled thermo-mechanical-diffusion analysis was performed. Hydrogen concentration distribution across the welded joint was obtained. It is found that the postweld residual hydrogen exhibits a non-uniform distribution across the welded joint. A maximum equivalent stress occurs in the immediate vicinity of the weld metal. The heat affected zone has the highest hydrogen concentration level, followed by the weld zone and the base metal.Simulation results are well consistent with theoretical analysis.     

有机钼多金属氧酸盐在柴油氧化脱硫中的应用

通过复分解法合成了3种基于Mo8O4-26阴离子的四烷基铵钼多金属氧酸盐,并将其作为催化剂,质量分数为30%H2O2溶液为氧化剂、1-己基-3-甲基咪唑四氟硼酸盐离子液体([C6MIM]BF4)为萃取剂,用于柴油的催化氧化脱硫。分别考察了催化剂摩尔分数、反应温度、剂油体积比、反应时间、氧化剂用量等条件对模拟油品脱硫率的影响,确定了最优化反应条件,并将其应用于实际油品的脱硫中。结果表明,在60℃反应条件下,反应时间1h,当催化剂摩尔分数为5%、剂油体积比为1∶5、n(氧化剂)/n(硫化物)为6∶1时,该催化氧化-萃取体系对模拟油品(初始含硫质量分数为1 164μg/g)有较高的脱硫率,一次脱硫率可达95%以上。对抚顺石化公司生产的催化裂化柴油(初始含硫质量分数为850μg/g)一次脱硫率约为92%。     

高速冷滚打成形金属流动仿真分析

为了揭示高速冷滚打成形中工件金属流动规律,基于高速冷滚打原理得到了滚打轮与工件由点接触到线接触最后为面接触的变化过程,依据最小阻力定律分析了各个阶段的金属流动规律;根据渐开线花键冷滚打的加工工艺,建立了有限元分析模型,对高速冷滚打过程进行了仿真,分析了冷滚打不同时刻的等效应变状况,分析了接触面上一组节点在冷滚打过程中的流动轨迹,给出了节点的流动规律,对比分析了仿真分析与理论分析结果.     

铝/钢异种金属焊接接头界面Al-Fe金属间化合物生成及其热力学分析

对铝/钢异种金属焊接接头界面进行了XRD和EDS分析,结果表明:在Al-Fe界面上主要生成Fe2Al5和FeAl3两种金属间化合物,以热力学基本定律为基础,建立了基于相图的Al-Fe金属间化合物形成的吉布斯自由能计算模型,利用该模型分别计算了各Al-Fe金属间化合物形成的吉布斯自由能随温度变化的关系。结果表明,生成Fe2Al5的吉布斯标准自由能比生成FeAl3的低,所以在铝/镀锌钢板的焊接过程中,Fe2Al5要比FeAl3优先生成。     

全浮芯棒二辊孔型中轧管金属变形行为研究

为分析连轧荒管管壁收缩的原因,借助有限元模拟软件MSC.Super Form,对宝钢Φ140 mm全浮芯棒连轧管机组Φ119 mm主孔型系钢管的单机架轧制过程进行数值模拟仿真,研究轧制过程中不同工艺参数对金属变形行为的影响,分析产生壁厚收缩缺陷的倾向性。结果表明：孔型顶部的壁厚压下量一定时,孔型开口处壁厚随空减坯径壁比的增大由＂增壁＂变为＂减壁＂,并且存在一临界径壁比;径壁比一定时,孔型开口处壁厚变化随压下量的增大由＂增壁＂变为＂减壁＂,并存在临界压下量;径壁比、压下量均一定时,单机架轧制高钢级时孔型开口处壁厚值相对较大。     

奥氏体不锈钢表面等离子渗锆合金层的抗酸腐蚀性研究

为提高0Cr18Ni9Ti奥氏体不锈钢在特殊应用环境的耐酸腐蚀性能,采用双辉等离子渗金属技术在不锈钢基体表面渗锆,对渗锆合金层的相结构进行检测分析,将奥氏体不锈钢基体试样和表面渗锆试样分别在0.5 mol/LH2SO4溶液、0.5mol/L HNO3溶液、0.5 mol/L HCl溶液进行电化学腐蚀对比试验。结果表明:在H2SO4溶液、HNO3溶液、HCl溶液中,不锈钢基材的相对腐蚀速度分别是渗锆合金层的2.18倍、9.73倍、24.43倍;不锈钢基体表面腐蚀较为严重,而渗锆合金层表面仅出现轻微的局部腐蚀坑。奥氏体不锈钢表面渗锆后,渗锆合金层中合金元素呈梯度分布,且腐蚀时在表面形成了一层致密的氧化锆钝化膜,因而其抗酸腐蚀性能相对基体大幅提升,在HCl溶液比在H2SO4溶液和HNO3溶液中耐蚀效果更明显。     

多酸化合物的药学应用进展

介绍了多金属氧酸盐化学的发展过程,综述了多酸化合物的药学应用进展,包括其在抗艾滋病（HIV）、抗肿瘤、抗病毒等方面的研究情况.同时,展望了未来多酸药学应用研究的主要领域及亟需解决的关键问题.     

MOF-199固载过氧化磷钨酸盐催化剂的制备及其在柴油脱硫中的应用

采用简易的原位合成法合成了过氧化磷钨酸盐(TBA)₃PW₄封装于MOF-199孔道内的固载型催化剂(TBA)₃PW₄@MOF-199,借助电感耦合等离子体(ICP)、傅里叶红外光谱(FT-IR)、X射线衍射(XRD)、热重分析(TG)、场发射扫描电子显微镜(SEM)及N₂吸附-脱附等温曲线(BET)等分析手段对催化剂样品(TBA)₃PW₄@MOF-199的组成、稳定性及形貌进行了表征。采用含苯并噻吩(BT)、二苯并噻吩(DBT)、4-甲基二苯并噻吩(4-MDBT)和4,6-二甲基二苯并噻吩(4,6-DMDBT) 4种硫源的多组分模拟柴油与萃取剂组成的液-液双相系统,以双氧水为氧化剂,对催化剂的脱硫活性进行了探究,并探讨了催化剂用量、氧化剂用量及反应温度对脱硫效率的影响。结果表明：在最佳反应条件(反应温度70 ℃、催化剂(TBA)₃PW₄@MOF-199用量40 mg、H₂O₂用量0.26 mmol、模拟柴油体积0.75 mL及萃取剂［Bmim］PF₆体积0.75 mL)下,催化剂(TBA)₃PW₄@MOF-199的脱硫效率可以在80 min内达到99.9%,同时重复使用8次,脱硫效率仍保持在91%以上。该催化剂优异的催化脱硫活性及稳定性使其在工业应用上具有一定的前景。