On line fatigue life monitoring methodology for power plant components

Fatigue is one of the most important aging effects of power plant components. Information about fatigue helps in assessing structural degradation of the components and so assists in planning in-service inspection and maintenance. It may also support the future life extension programme of a power plant. In the present paper, the development of a methodology for on line fatigue life monitoring using available plant instrumentation is presented. The Green's function technique is used to convert plant data to stress-time data. Using a rainflow cycle counting method, stress-time data are analysed and the fatigue usage factor is computed from the material fatigue curve. Various codes are developed to generate Green's functions, to convert plant data to stress-time data, to find the fatigue usage factor and to display fatigue information. Using the developed codes, information about the fatigue life of various components of a power plant can be updated, stored and displayed interactively by plant operators.

Three different case studies are reported in the present paper. These are the fatigue analyses of a thick pipe, of a nozzle connected to a pressure vessel and of a reducer connecting a heat exchanger to its piping system.     

Effect of inhibitors on flammability range of flames produced from LPG/air mixtures

Burning velocities of Liquefied Petroleum Gas/air flames of different fuel/air compositions have been measured by the flat-flame method originally developed by Egerton and Powling, and the effects of inhibitors such as chlorinated hydrocarbons (chloroform, methylene dichloride, carbon tetrachloride) on the burning velocities have been investigated. The flammability limits at different fuel/air compositions have also been measured. The difference between upper and lower limits of flammability was narrowed by the addition of inhibitors in the order carbon tetrachloride chloroform methylene dichloride, i.e. the inhibiting effect increased with increase in the number of chlorine atoms. The relative effectiveness of different inhibitors has been expressed as an inhibition efficiency, and it has been found that an interesting correlation exists between the inhibition efficiency (also the narrowing of limits, and the maximum burning velocity) and the number of (dissociable) chlorine atoms present in the molecule of inhibiting compound. Other factors were the degree of dissociation of the inhibiting molecule in the flame, and the concentration of the inhibitor in the fuel/air mixture; the effect of small concentrations was that of specific chemical inhibition whereas at higher concentrations dilution effects were dominant. At the upper limit the flame has maximum tendency to flash back in an ordinary burner and the combustion wave may develop into a detonation wave inducing an explosion hazard. Hence upper explosion limit may be considered an index of explosion risk. The inhibitors lower this largely by reducing the concentration of free radicals in the flame boundary, increasing the difficulty of ignition, and thus increasing safety. A large difference has been found between the experimental and calculated value of the upper limit for the pure gas, probably owing to the chemical effects of ethylene via production of acetaldehyde which catalyses the combustion.     

Structural evolution in mechanically alloyed Al-Fe powders

The structural evolution in mechanically alloyed binary aluminum-iron powder mixtures containing 1, 4, 7.3, 10.7, and 25 at. pct Fe was investigated using X-ray diffraction (XRD) and electron microscopic techniques. The constitution (number and identity of phases present), microstructure (crystal size, particle size), and transformation behavior of the powders on annealing were studied. The solid solubility of Fe in Al has been extended up to at least 4.5 at. pct, which is close to that observed using rapid solidification (RS) (4.4 at. pct), compared with the equilibrium value of 0.025 at. pct Fe at room temperature. Nanometer-sized grains were observed in as-milled crystalline powders in all compositions. Increasing the ball-to-powder weight ratio (BPR) resulted in a faster rate of decrease of crystal size. A fully amorphous phase was obtained in the Al-25 at. pct Fe composition, and a mixed amorphous phase plus solid solution of Fe in Al was developed in the Al-10.7 at. pct Fe alloy, agreeing well with the predictions made using the semiempirical Miedema model. Heat treatment of the mechanically alloyed powders containing the supersaturated solid solution or the amorphous phase resulted in the formation of the Al₃Fe intermetallic in all but the Al-25 at. pct Fe powders. In the Al-25 at. pct Fe powder, formation of nanocrystalline Al₅Fe₂ was observed directly by milling. Electron microscope studies of the shock-consolidated mechanically alloyed Al-10.7 and 25 at. pct Fe powders indicated that nanometer-sized grains were retained after compaction.     

Torsional refilling transitions in tea-pumped CH3OH fir lasers with associated high-resolution fir spectra

It is proposed that a number of the high-frequency far-infrared (FIR) laser lines observed when CH₃OH is optically pumped by high-power CO₂ TEA lasers can be identified as refilling torsional transitions within the vibrational ground state. Assignments are presented for 8 such TEA-pump/FIR-laser refilling systems. To provide support for the assigned laser frequencies, high-resolution Fourier transform FIR spectra of CH₃OH have been obtained and partially analyzed in the torsional transition region.     

Helium sources and recovery processes - with special reference to India

Helium plays an important role in a variety of processes. Its only widely exploited source is natural gas with a helium content of 1–8%. Postulated, increased demand has stimulated interest in both novel sources and extraction techniques.Existing and new methods of helium recovery from natural gas are discussed. There is particular attention paid to pilot plants for helium extraction from monazite mineral and thermal springs in India.     

Solution-Based Approaches to Fabrication of YBa2Cu3O7−δ (YBCO): Precursors of Tri-Fluoroacetate (TFA) and Nanoparticle Colloids

Detailed investigation of superconducting films of YBa₂Cu₃O_7-δ (YBCO) prepared from solution-based precursors have been performed. Two precursors have been compared in this study: the presently used trifluoroacetate (TFA) solution and a recently developed colloidal suspension containing nanoparticles of mixed oxide. Detailed analyses of the evolution of microstructure and chemistry of the films have been performed, and process parameters have been correlated with final superconducting properties. Both films need two heating steps: a low temperature calcination and a higher temperature crystallization step. For TFA films, it was seen that the heating rate during calcination needs to be carefully optimized and is expected to be slow. For the alternate process using a nanoparticle precursor, a significantly faster calcination rate is possible. In the TFA process, the Ba ion remains as fluoride and the Y remains as oxyfluoride after calcination. This implies that, during the final crystallization stage to form YBCO, fluorine-containing gases will evolve, resulting in residual porosity. On the other hand, the film from the nanoparticle process is almost fully oxidized after calcination. Therefore, no gases evolve at the final firing (crystallization) stage, and the film has much lower porosity. The superconducting properties of both types of films are adequate, but the nanoparticle films appear to have persistently higher J _c values. Moreover, they show improved flux pinning in higher magnetic fields, probably due to nanoscale precipitates of a Cu-rich phase. In addition, the nanocolloid films seem to show additionally enhanced flux pinning when doped with minute amounts of second phase precipitates. It therefore appears that, whereas the TFA process is already quite successful, the newly developed nanoparticle process has significant scope for additional improvement. It can be scaled-up with ease, and can be easily adapted to incorporate nanoscale flux pinning defects for in-field performance.     

Chemical oxidation of methylene blue using a Fenton-like reaction

Oxidation by Fenton-like reactions is proven and economically feasible process for destruction of a variety of hazardous pollutants in wastewater. We report herein the oxidation of methylene blue, a basic dye of thiazine series using a Fenton-like reaction at normal laboratory temperature and at atmospheric pressure. The effects of different parameters like the initial concentrations of dye, Fe2+, and H2O2, pH of the solution, reaction temperature, and added electrolytes on the oxidation of the dye present in dilute aqueous solution in the concentration range (3.13-9.39)x10(-5)mol dm(-3) (10-30 mg l(-1)) have been assessed. The results indicate that the dye can be most effectively oxidized in aqueous solution at dye:Fe(2+):H2O2 molar ratio of 1:1.15:14.1. More than 98% removal of the dye could be achieved in 1h in the pH range 2.2-2.6 at 299 K which corresponds to about 81% reduction of the initial COD. The results will be useful for designing the treatment systems of various dye-containing wastewaters.