Improvement of corrosion protective performance of organic coating on low carbon steel by PEO pretreatment

Employing pretreatment is a pressing need for preparing anticorrosive coatings on carbon steels. However, conventional pretreatments are usually based on Cr, P and some other toxic elements, which are harmful to human body. For this reason, green and environmental techniques attract more and more attention. In this paper, plasma electrolytic oxidation (PEO) process was used as a pretreatment to fabricate an underlayer for the organic coating on low carbon steel. The anticorrosive performance of the organic coated samples with and without PEO pretreatment was studied by potentiodynamic polarization, ac/dc/ac electrochemical impedance spectroscopy, salt spray and immersion tests, respectively. Results show that the PEO process produces an oxide layer with porous and rough surface structure on the low carbon steel substrate. The porous and rough PEO layer is beneficial for enhancing the adhesion strength and thickness of the organic topcoatings. The organic coated sample with PEO pretreatment exhibits improved corrosion resistance and longer service life in corrosive environment compared to that without PEO pretreatment.     

削减桩基负摩阻力的室内模拟试验

为探明桩基混凝土不同涂料对桩基负摩阻力的削减效果,通过大型剪切试验,以塑限18%的黏性土为试验土,着重研究了试验土含水率变化以及桩基混凝土侧面不同涂料对桩基负摩阻力的影响。结果表明,当黏性土含水率略大于塑限时,桩基负摩阻力的削减效果较好,此时在混凝土表面涂石蜡机油混合物、聚合物纳米材料或者油漆产生的削减效果基本一致;当黏性土含水率与塑限含水率相差较大时,采用石蜡机油混合物作为桩侧混凝土涂料对于桩基负摩阻力的削减效果最佳;可通过不同方式对中性点位置进行确定并采用不同适用条件下涂料对桩基负摩阻力进行削减。     

辊式涂布法构建纸基牢固超疏水表面

采用辊式涂布的方法在纸基材料上构建超疏水表面，并对超疏水表面的牢固性、自清洁性和疏水性能进行评价。用γ-氨丙基三乙氧基硅烷和1H,1H,2H,2H-全氟辛基三乙氧基硅烷（POTS）对微米级和纳米级两种尺寸的TiO₂粒子进行疏水改性处理，然后将改性后的微/纳米TiO₂涂布在纸基材料表面。采用红外光谱（FTIR）对改性后的微/纳米TiO₂的化学组成进行了分析，采用扫描电镜（SEM）对涂布纸表面结构进行了表征，通过接触角、耐磨性和自洁净测试评价了涂层表面的超疏水性、牢固性和自清洁性。改性TiO₂的FTIR分析显示在1000～1500cm^-1之间出现多个C—F键的伸缩振动峰，表明POTS通过化学键与TiO₂表面发生了结合。涂布纸表面的SEM分析可以看出，纸基材料表面上均匀分布了微米和纳米尺寸的TiO₂颗粒，具备了类似荷叶表面微-纳结构的粗糙表面。涂层表面的水接触角为153°±1.5°，滚动角为3.5°±0.5°，水滴在涂层表面呈球形，极易滑落，涂层在水中浸泡7天后，接触角没有发生明显变化，表明纸张表面具备了优异的超疏水性能，且疏水稳定性较好。涂层表面经过10次循环磨损试验后，接触角仍能达到150°，滚动角为9°，表明机械摩擦没有对涂布纸表面的化学成分和粗糙结构造成明显的破坏，超疏水表面的牢固性较好。自洁净测试表明，涂布纸表面具有良好的自清洁和防污性能。该工艺过程操作简单，易于实现工业化生产，为在纸基表面构建综合性能优异的超疏水表面提供了一种新的便利途径。     

Study on surface magnetization recover ilmenite from titanaugite using surfactant sodium oleate

ABSTRACT

Separation of ilmenite from titanaugite was investigated by magnetic coating. By enlarging magnetic difference between ilmenite and titanaugite, ilmenite was efficiently recovered. Scanning electron microscope and vibrating sample magnetometer results indicated that magnetite selectively coated onto ilmenite surface and increased its magnetism, which resulted in different magnetic separation behavior between ilmenite and titanaugite. FTIR and contact angle measurements confirmed that the adsorption difference of sodium oleate resulted in a stronger hydrophobicity on magnetite and ilmenite than titanaugite. Interaction energy analysis illustrated that hydrophobic association interaction on ilmenite was stronger than that on titanaugite, and which led to the selective coating of magnetite onto ilmenite.     

Facile synthesis of a castor oil-based hyperbranched acrylate oligomer and its application in UV-curable coatings

Fabrication and performance of the castor oil (CO)-based hyperbranched acrylate (C20AA) UV-curable coatings are highlighted in this work. Herein, C20AA was obtained through a facile reaction of a castor oil-based hyperbranched polyol (C20) with acrylic acid. FT-IR and ¹H NMR spectra confirmed the synthesis of the target C20AA. Subsequently, the as-prepared C20AA was employed for crosslinking a commercialized linear polyurethane acrylate (PUA) UV-curable oligomer. Specifically, by varying the content of C20AA over the range of 0, 20, 40, and 60 wt%, a series of UV-curable coatings were prepared and coded as C20AA-0, C20AA-20, C20AA-40, and C20AA-60, respectively, which were further cured under UV irradiation. The effect of C20AA loadings on the UV-curing efficiency and final polymer performance were investigated. Consequently, the tensile strength, Shore D hardness, pencil hardness, gel content, water resistance, and glass-transition temperature of the UV-cured coatings were greatly improved upon the addition of C20AA. Impressively, with the incorporation of 40 wt% C20AA, the resultant UV-cured coating exhibited highest double bond conversion, superior chemical resistance, and good flexibility. Additionally, all of the coatings showed outstanding transparency and good surface microstructures.     

变形铝合金表面锆基化学转化膜的研究现状

化学转化膜是金属表面主要的处理方法之一，具备良好的附着力和耐蚀性，能为铝合金提供一定的临时防护。传统的六价铬酸盐化学转化膜在日渐严苛的环保压力下已经逐渐淘汰，取而代之的是近几年发展迅猛的三价铬及无铬锆基化学转化膜。铝合金可分为铸造铝合金和变形铝合金，按照所含主要合金元素和热处理状态可分为若干个系列和型号。本文选取几种典型的变形铝合金，综述了不同铝合金微观组织对转化膜成膜过程的影响，化学转化液添加剂、预处理和后处理工艺对转化膜性能的调控及作用机理，以及几种典型商业钝化剂在变形铝合金表面的应用。总结了目前变形铝合金表面锆基化学转化膜仍面临的问题和发展趋势，未来化学转化膜需在满足新型铝合金发展要求的基础上，通过不同有机、无机添加剂以及外场作用对转化膜的成膜均一性、完整性进行调控，以提高转化膜的综合性能。     

Feedforward control of the transverse strip profile in hot-dip galvanizing lines

Hot-dip galvanizing is a standard technology to produce coated steel strips. The primary objective of the galvanizing process is to establish a homogeneous zinc layer with a defined thickness. One condition to achieve this objective is a uniform transverse distance between the strip and the gas wiping dies, which blow off excessive liquid zinc. Therefore, a flat strip profile at the gas wiping dies is required. However, strips processed in such plants often exhibit residual curvatures which entail unknown flatness defects of the strip. Such flatness defects cause non-uniform air gaps and hence an inhomogeneous zinc coating thickness. Modern hot-dip galvanizing lines often use electromagnets to control the transverse strip profile near the gas wiping dies. Typically, the control algorithms ensure a flat strip profile at the electromagnets because the sensors for the transverse strip displacement are also located at this position and it is unfeasible to mount displacement sensors directly at the gas wiping dies. This brings along that in general a flatness defect remains at the gas wiping dies, which in turn entails a suboptimal coating.In this paper, a model-based method for a feedforward control of the strip profile at the position of the gas wiping dies is developed. This method is based on a plate model of the axially moving strip that takes into account the flatness defects in the strip. First, an estimator of the flatness defects is developed and validated for various test strips and settings of the plant. Using the validated mathematical model, a simulation study is performed to compare the state-of-the-art control approach (flat strip profile at the electromagnets) with the optimization-based feedforward controller (flat strip profile at the gas wiping dies) proposed in this paper. Moreover, the influence of the distance between the gas wiping dies and the electromagnets is investigated in detail.     

Formable chromium nitride coatings for proton exchange membrane fuel cell stainless steel bipolar plates

Among the different coatings developed for proton exchange membrane fuel cell steel bipolar plate, nitride-based coatings present several advantages compared to gold or polymeric coating: high chemical stability, low interfacial contact resistance and reasonable cost. In this work, 50 nm thick chromium nitride coatings are deposited by reactive magnetron sputtering on 316L stainless steel foil. They are optimized to fulfill the Department of Energy targets in terms of interfacial contact resistance (ICR) and corrosion resistance, with values of 8.4 mΩ cm⁻² (at 100 N cm⁻²) and 0.10 μA cm⁻² (in 0.6 M H₂SO₄ solution at 0.48 V_vs. SCE potential) respectively. Moreover, they retain their excellent properties after high deformation (biaxial deformation of 20% in x-axis and 5% in y-axis), giving the possibility to achieve, in line, the stamping of a bipolar plate from a coated foil. The etching of the substrate, prior to the coating deposition, appears to be determinant to obtain low and stable corrosion current and ICR. The removing of interfacial oxyde leads to better coating adhesion and improves the corrosion resistance and electrical conductivity. The enhancement of the properties (low ICR and high corrosion resistance) is durable, with no signicant change of the ICR value up to 200 days after deposition.     

Coating the porous Al2O3 substrate with a natural mineral of Nontronite-15A for fabrication of hydrogen-permeable palladium membranes

Substrate surface modification is a key pretreatment during fabrication of composite palladium membranes for hydrogen purification in hydrogen energy applications. The suspension of a natural porous material, Nontronite-15A mineral, without any organic additives was employed in dip-coating of the porous Al₂O₃ substrate. The Nontronite-15A mineral was characterized by SEM, XRD, TG−DSC and granulometry analysis. The surface and cross-section of the coated porous Al₂O₃ tubes were observed by SEM, and their pore size distribution and nitrogen flux were also measured. Palladium membranes were fabricated over the coated Al₂O₃ tubes by a suction-assisted electroless plating. The optimal loading amount of the Nontronite-15A mineral is just to fill in and level up the surface cavities of the Al₂O₃ substrate rather than to form an extra continuous layer. A thin and selective palladium membrane was successfully obtained, and its permeation performances were tested. The kinetic analyses on the hydrogen flux indicate that the hydrogen permeation behavior exhibits typical characteristics for most of the palladium membranes. During the stability test at 450 °C for 192 h, no membrane damage was detected, and the hydrogen flux increased slightly.