共查询到20条相似文献,搜索用时 187 毫秒
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《特种铸造及有色合金》2020,(9)
综述了3D打印在砂型铸造行业的应用及研究现状,对激光选区烧结技术(SLS)和三维粉末粘接技术(3DP)的原理、成形影响因素进行了概括。介绍了3D打印在铸造行业的应用,并简要分析了铸造领域3D打印技术在材料和工艺方面的发展趋势。 相似文献
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近几年来3D打印砂芯、砂型在铸造行业的应用得到快速的发展,在3D打印过程中,打印用砂的温度直接影响着砂芯、砂型的质量,所以对砂型3D打印用砂的温度控制提出了 一定的要求.砂型3D打印用砂温度的控制主要由砂温调节器来实现,本文主要针对砂温调节器对于3D打印用砂温度的精确控制展开讨论与研究. 相似文献
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以风扇部件为研究对象,分析其铸造工艺并确定相关参数,利用UG8.0建立风扇部件铸造模具的三维实体模型,采用3D打印技术打印出模具实体,并以此3D打印模具替代传统木模进行砂型铸造并浇注,最终获得风扇部件铝合金铸件。结果表明:采用3D打印技术直接打印风扇部件铸造模具,简化了木模师制作复杂曲面木模的工艺及流程,可缩短模型制作时间,节约成本,提高效率。该技术也可应用到其他复杂产品的铸造生产中。 相似文献
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介绍了3D打印技术的现状与发展,重点介绍了3D打印技术在未来铸造生产中的发展和应用。3D打印技术是新的工业革命的标志性技术之一,3D打印砂芯技术用于铸造,可实现无模铸造,有效提高复杂铸件的生产效益和效率,将给铸造业带来一场新的技术革命。 相似文献
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The role and impact of 3D printing technologies in casting 总被引:1,自引:0,他引:1
3D printing is such a magical technology that it extends into almost every sector relating to manufacturing, not to mention casting production. In this paper, the past, present and future of 3D printing in the foundry sector are profoundly reviewed. 3D printing has the potential to supplement or partially replace the casting method. Today, some castings can be directly printed by metal powders, for example, titanium alloys, nickel alloys and steel parts. Meanwhile, 3D printing has found an unique position in other casting aspects as well, such as printing the wax pattern, ceramic shell, sand core, sand mould, etc. Most importantly, 3D printing is not just a manufacturing method, it will also revolutionize the design of products, assemblies and parts, such as castings,patterns, cores, moulds and shells in casting production. The solid structure of castings and moulds will be redesigned in future into truss or spatially open and skeleton structures. This kind of revolution is just sprouting, but it will bring unimaginable impact on manufacturing including casting production. Nobody doubts the potential of 3D printing technologies in manufacturing, but they do have limitations and drawbacks. 相似文献
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Shangguan Hao-long Kang Jin-wu Yi Ji-hao Deng Cheng-yang Hu Yong-yi Huang Tao 《中国铸造》2018,15(3):210-215
3D printing technology has been used for sand molding and core printing, but they simply substitute the traditional molding and core making method without changing the shape or size of the sand mold(core) and their dense structure. In this study, a new type of hollow mold based on 3D printing is presented. The new type of mold is a rib reinforced thickness-varying shell mold. This mold design can realize the controlled cooling of castings, i.e., different cooling rates at different areas, and improve the temperature uniformity of a casting after its solidifi cation. Therefore, the performance of castings can be improved and their residual stress and deformation can be reduced. This kind of new mold was applied to a stress frame of A356 aluminum alloy. The 3D printed rib reinforced thickness-varying shell mold was compared with the traditional dense mold, and the castings obtained by these two kinds of molds were also compared. The experimental results showed that the rib reinforced shell mold increased the cooling rate of the casting by 30%, tensile strength by 17%, yield strength by 11%, elongation by 67%, and decreased its deformation by 43%, while sand consumption was greatly reduced by 90%. 相似文献
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Yu-sheng Shi Jin-liang Zhang Shi-feng Wen Bo Song Chun-ze Yan Qing-song Wei Jia-min Wu Ya-jun Yin Jian-xin Zhou Rui Chen Wei Zhou He-ping Jia Huan-qing Yang Hai Nan 《中国铸造》2021,18(4):286-295
Additive manufacturing is expected to transform and upgrade the traditional foundry industry to realize the integrated manufacturing and rapid and low-cost development of high-performance components with complex shapes. The additive manufacturing technology commonly applied in casting mold preparation (fusible molds, sand molds/cores and ceramic cores) mainly includes selective laser sintering (SLS) and binder injection three-dimensional printing (3DP). In this work, the research status of SLS/3DP-casting processes on material preparation, equipment development, process optimization, simulation and application cases in aerospace, automotive and other fields were elaborated. Finally, the developing trends of the additive manufacturing technology in the future of foundry field are introduced, including multi-material sand molds (metal core included), ceramic core-shell integration and die-casting dies with conformal cooling runners. 相似文献
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简述了砂型铸造精度的现状,列举了通过砂型铸造近净形化技术,气流冲击造型等技术的开发和应用,在提高砂型铸造精度方面取得的进展,指出砂型铸造精密化是其技术发展的一个方向。 相似文献
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王新节 《中国铸造装备与技术》2011,(2)
运用计算机辅助三维设计、计算机辅助凝固过程数值模拟和计算机辅助数控编程制造CAD/CAE/CAM一体化技术手段,通过优化设计产品模型结构、铸造工艺参数、产品模具工装结构、浇冒口工艺系统以及模具型腔数控加工的刀具定位源文件,研究开发了货运列车低碳合金钢零部件转8A型承载鞍消失模铸件产品.与普通砂型铸造相比,其铸件单体重量减轻了3kg,铸件重量精度达到MT7级,铸件尺寸精度达到CT8级,铸造工艺出品率达到65%;本文也对大批量产生过程中容易出现的铸造缺陷进行了分析并提出了解决的办法. 相似文献
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Cheng-yang Deng Jin-wu Kang Hao-long Shangguan Tao Huang Xiao-peng Zhang Yong-yi Hu Tian-you Huang 《中国铸造》2018,(1)
The insulation effect of the air cavity surrounding the riser in a 3D printed sand mold was studied. The influence of the air cavity on heat flux was theoretically analyzed. The results demonstrated that the heat flux of the air cavity in the 3D printed sand mold was significantly less than that of resin-bonded sand. The insulation effect of the air cavity in sand molds for a cylinder casting and a stress-frame casting were simulated using software COMSOL. The results illustrated that the air cavity could be used to insulate the riser and it was more suitable for a lower melting point metal casting. An air cavity with 10-15 mm width and 5-10 mm away from the riser can significantly prolong the solidification of the riser by over 10%. Meanwhile, the sand mold for the stressframe was made by 3D printing technology and poured with aluminum alloy A356 melt. The experiment results showed that the presence of the air cavity led to a 12.5% increase of the solidification time of its riser. 相似文献
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本文对近5年来铸造旧砂再生回用技术研究及应用的进展进行了概述.对目前广泛使用的再生回用技术、设备的研究及应用进行了分析.认为铸造废旧砂的再生回用是铸造工业实现绿色可持续发展的必然要求,低成本高效率地再生回用铸造旧砂是铸造技术进步的重要方向. 相似文献