Evaporative resistance and sustainable work under heat stress conditions for two cloth anticontamination ensembles

When a work scenario in protective clothing is a nominal two hours of work followed by a short break, the level of heat stress must be limited to conditions of thermal equilibrium. By comparing changes in maximum sustainable work rate in a fixed environment, differences due to different protective clothing ensembles can be determined. To illustrate this principle, two protective clothing ensembles were examined. The Basic Ensemble was a cotton blend coverall over gym shorts with hard hat, gloves and full face mask respirator. The Enhanced Ensemble added a light weight, surgical scrub suit under the coveralls, plus a hood worn under the hard hat. Five young, acclimated males were the test subjects. Environmental conditions were fixed at T_db=32°C and T_pwb=26°C. After a physiological steady state was established at a low rate of work, treadmill speed was increased by 0.04 m/s every 5 min. The trial continued until thermal equilibrium was clearly lost. A critical treadmill speed was noted at the point thermal equilibrium was lost for each ensemble and subject. The drop in treadmill speed from the basic to enhanced ensemble was 11%. Based on measured values of average skin temperature and metabolic rate at the critical work rate and estimated values of clothing insulation, the average evaporative resistances for the basic and enhanced ensembles were 0.018 and 0.026 kPa m²/W, respectively.

Relevance to industry

Protective clothing decisions are based on the need to reduce the risk of skin contact with chemical or physical hazards. Sometimes over-protection of the skin results in a hazard secondary to the skin, such as heat stress. With or without over-protection, protective clothing decisions may affect the level of heat stress and result in lower rates of sustainable work. This paper illustrates the affects of a relatively small change in protective clothing requirements on the ability to work in the heat.     

A comparison of methods for assessing the thermal insulation value of children's schoolwear in Kuwait

In this study, three methods were used to determine the thermal insulation values of different school clothing worn by 6 to 17 year old girls and boys in Kuwait classrooms for both summer and winter seasons. The different clothing ensembles' insulations were determined by 1: measurement using adult-sized versions of the clothing on thermal manikins, 2: estimations from adult clothing data obtained from the standards tables in ISO 9920 and ASHRAE 55, and 3: calculations using a regression equation from McCullough et al. (1985) that was adapted to accommodate children's sizes for ages 6-17 years. Values for the clothing area factor, f(cl), were also determined by measurement and by using a prediction equation from ISO 9920. Results in this study suggested that the clothing insulation values found from the measured and adapted data were similar to the adult's data in standards tables for the same summer and winter seasons. Further, the effect of the insulation values on the different scholars' age groups were investigated using the clothing temperature rating technique and compared to the scholars' comfort temperature found in recent field studies. Results showed that the temperature ratings of the clothing using the three methods described above are close and in agreement with the scholars' comfort temperature. Though estimated and measured f(cl) data differed, the impact on the temperature ratings was limited. An observed secular change in the children's heights and weights in the last few decades implies that, for adolescents, the children's body surface areas are similar to those of adults, making the use of adult clothing tables even more acceptable. In conclusion, this study gives some evidence to support the applicability of using adults' data in ASHRAE 55 and ISO 9920 standards to assess the thermal insulation values of different children's clothing ensembles, provided that careful selection of the garments, ensembles material and design takes place.     

Effect of physical activity and air velocity on the thermal insulation of clothing

Abstract

Intrinsic thermal clothing insulation and surface air insulation were measured on human subjects by the use of indirect calorimetry. Four male clothing ensembles (0-1-1 -8 clo) and three female clothing ensembles (0-2-1-2 clo) were investigated. Using the standing position as a reference, the influence of sitting, bicycling (40r.p.m., 20 W), walking (3-75 km hour^?1) and of light packing work on the thermal insulation was studied. The influence of an air velocity of 11ms^?1 on thermal insulation during the standing and walking conditions was investigated. The results showed that: (i) intrinsic clothing insulation was maximal in the standing position. It was reduced by 8-18% in the seated position and by 30-50% during bicycling and walking. An air velocity of 11ms^?1 did not influence the intrinsic clothing insulation during walking, but decreased it by 18% in the standing position; (ii) surface air insulation varied with activity and air velocity, but not with clothing. It was increased by up to 25% in the seated position, reduced by 7-26% during bicycling and by 30-50% during walking. An air velocity of 11 ms-1 reduced the surface air insulation by 50% in the standing position and 30% during walking.     

Reproducibility of body temperature response to standardized test conditions when assessing clothing

Abstract

The traditional use of core temperature to assess the thermal effects of clothing has recently been questioned. The purpose of this study was to assess the reproducibility of body temperature in five subjects (mean age, 226 ± 1-5 yrs) wearing either athletic clothing or a chemical protective overgarment while exercising at 20°C and at 40°C. The exercise was preceded by a 1 h adaptation period in a controlled environmental chamber. Results indicated that mean group change in rectal temperature (δT_r ) appeared to be reproducible for both garment ensembles at 20°C but not at 40°C. For mean change in oesophageal temperature ( δT_oes ) at 20°C, reproducibility was obtained for the overgarment but not for the athletic garment; at 40°C, mean δT_oes appeared to be reproducible with both garments. However, when individual responses were examined, there was little reproducibility for either δT_r or δT_oes . In addition, these measurements failed to show differences in the types of clothing worn. It was concluded that the use of core temperature to assess heat stress imposed by wearing clothing during exercise may lead to erroneous conclusions.     

Dynamic clothing insulation. Measurements with a thermal manikin operating under the thermal comfort regulation mode

The main objective of the present work is the assessment of the thermal insulation of clothing ensembles, both in static conditions and considering the effect of body movements. The different equations used to calculate the equivalent thermal resistance of the whole body, namely the serial, the global and the parallel methods, are considered and the results are presented and discussed for the basic, the effective and the total clothing insulations. The results show that the dynamic thermal insulation values are always lower than the corresponding static ones. The highest mean relative difference [(static-dynamic)/static] was obtained with the parallel method and the lowest with the serial. For I_cl the mean relative differences varied from 0.5 to 13.4% with the serial method, from 5.6 to 14.6% with the global and from 7.2 to 17.7% with the parallel method. In addition, the dynamic tests presents the higher mean relative differences between the calculation methods. The results also show that the serial method always presents the higher values and the parallel method the lowest ones. The relative differences between the calculation methods {[(serial-global)/global] and [(parallel-global)/global]} were sometimes significant and associated to the non-uniform distribution of the clothing insulation. In fact, the ensembles with the highest thermal insulation values present the highest differences between the calculation methods.     

Design of functional work clothing for meat-cutters

The aim of this study was to design new functional work clothing for meat-cutters, paying particular attention to the metabolic requirements of the work and the thermal and general working conditions in slaughterhouses. On the basis of the results of the pilot study (review of the literature, questionnaires and interviews, work analysis, physiological measurements) different types of work clothing were designed for prolonged used during normal work in meat cutting. Physical material tests and measurements of thermal insulation values (l(cl)), and the follow-up of clothing maintenance were carried out. Further modifications and evaluations of work clothing were based on the opinions of meat-cutters and on the physiological trials in slaughterhouses. The final assembly of work clothing consists of three pieces (cotton/polyester): an apron, trousers with extra insulation in the lower back, and a work coat with extra insulation in the neck and shoulders, and at the wrists. The sleeves are protected against moisture by special textile material. The thermal insulation of this new set of work clothing together with long sleeved and legged underwear is 1.3 clo and it proved to be sufficient for thermal comfort in moderate work in an air temperature of 10 degrees C.     

Benefit of heat acclimation is limited by the evaporative potential when wearing chemical protective clothing.

Heat acclimation-induced sweating responses have the potential of reducing heat strain for chemical protective garment wearers. However, this potential benefit is strongly affected by the properties of the garment. If the clothing ensemble permits sufficient evaporative heat dissipation, then heat acclimation becomes helpful in reducing heat strain. On the other hand, if the garment creates an impenetrable barrier to moisture, no benefit can be gained from heat acclimation as the additional sweating cannot be evaporated. Ten subjects were studied exercising on a treadmill while wearing two different chemical protective ensembles. Skin heat flux, skin temperature, core temperature, metabolic heat production and heart rate were measured. It was found that the benefit of heat acclimation is strongly dependent on the ability of the body to dissipate an adequate amount of heat evaporatively. The evaporative potential (EP), a measure of thermal insulation modified by moisture permeability, of the clothing ensemble offers a quantitative index useful to determine, a priori, whether heat acclimation would be helpful when wearing protective clothing system. The data show that when EP is < 15%, heat acclimation affords no benefit. An evaporative potential graph is created to aid in this determination.     

Effect of posture positions on the evaporative resistance and thermal insulation of clothing

Evaporative resistance and thermal insulation of clothing are important parameters in the design and engineering of thermal environments and functional clothing. Past work on the measurement of evaporative resistance of clothing was, however, limited to the standing posture with or without body motion. Information on the evaporative resistance of clothing when the wearer is in a sedentary or supine posture and how it is related to that when the wearer is in a standing posture is lacking. This paper presents original data on the effect of postures on the evaporative resistance of clothing, thermal insulation and permeability index, based on the measurements under three postures, viz. standing, sedentary and supine, using the sweating fabric manikin-Walter. Regression models are also established to relate the evaporative resistance and thermal insulation of clothing under sedentary and supine postures to those under the standing posture. The study further shows that the apparent evaporated resistances of standing and sedentary postures measured in the non-isothermal condition are much lower than those in the isothermal condition. The apparent evaporative resistances measured using the mass loss method are generally lower than those measured using the heat loss method due to moisture absorption or condensation within clothing. STATEMENT OF RELEVANCE: The thermal insulation and evaporative resistance values of clothing ensembles under different postures are essential data for the ergonomics design of thermal environments (e.g. indoors or a vehicle's interior environment) and functional clothing. They are also necessary for the prediction of thermal comfort or duration of exposure in different environmental conditions.     

Effect of base layer materials on physiological and perceptual responses to exercise in personal protective equipment

Ten men (non-firefighters) completed a 110 min walking/recovery protocol (three 20-min exercise bouts, with recovery periods of 10, 20, and 20 min following successive bouts) in a thermoneutral laboratory while wearing firefighting personal protective equipment over one of four base layers: cotton, modacrylic, wool, and phase change material. There were no significant differences in changes in heart rate, core temperature, rating of perceived exertion, thermal discomfort, and thermal strain among base layers. Sticking to skin, coolness/hotness, and clothing humidity sensation were more favorable (p < 0.05) for wool compared with cotton; no significant differences were identified for the other 7 clothing sensations assessed. Separate materials performance testing of the individual base layers and firefighting ensembles (base layer + turnout gear) indicated differences in thermal protective performance and total heat loss among the base layers and among ensembles; however, differences in heat dissipation did not correspond with physiological responses during exercise or recovery.     

Thermal comfort and clothing insulation of resting tent occupants at high altitude

Thirty-nine males and 18 females, in six groups, participated in six high altitude treks (each lasting 3–4 weeks and climbing up to 5500 m) in the Himalaya and Karakoram. Inverse relationships between mean overnight total insulation (sleeping bag plus clothing) and air temperature in tents were recorded for all treks. Average overnight thermal sensations varied little with air temperature as the subjects modified their clothing insulation to maintain thermal sensations warmer than ‘neutral’ for all treks. For combined treks, subjects adjusted their mean overnight total insulation up to 7 clo for thermal sensations of between 0 (‘neutral’) and +1 (‘slightly warm’) on average, measured on the standard seven-point thermal sensation scale developed for everyday low-altitude conditions. Very few subjects (3% of all daily responses, on average) reported ‘cool’ or ‘cold’ sensations. General tent discomfort increased with altitude suggesting that subjects interpreted tent comfort predominantly in terms of thermal outdoor conditions.     

Work tolerance and subjective responses to wearing protective clothing and respirators during physical work

This study examined work tolerance and subjective responses while performing two levels of work and wearing four types of protective ensembles. Nine males (mean age = 24.8 years, weight = 75.3 kg, VO2 max = 44.6 ml/kg min) each performed a series of eight experimental tests in random order, each lasting up to 180 min in duration. Work was performed on a motor-driven treadmill at a set walking speed and elevation which produced work intensities of either 30% or 60% of each subject's maximum aerobic capacity. Work/rest intervals were established based on anticipated SCBA refill requirements. Environmental temperature averaged 22.6 degrees C and average relative humidity was 55%. The four protective ensembles were: a control ensemble consisting of light work clothing (CONTROL); light work clothing with an open circuit self-contained breathing apparatus (SCBA); firefighter's turnout gear with SCBA (FF); and chemical protective clothing with SCBA (CHEM). Test duration (tolerance time) was determined by physiological responses reaching a predetermined indicator of high stress or by a 180-min limit. Physiological and subjective measurements obtained every 2.5 min included: heart rate, skin temperature, rectal temperature, and subjective ratings of perceived exertion, thermal sensation, and perspiration. The mean tolerance times were 155, 130, 26, and 73 min, respectively, for the CONTROL, SCBA, FF, and CHEM conditions during low intensity work; and 91, 23, 4, and 13 min, respectively, during high intensity work. Differences between ensemble and work intensity were significant. FF and CHEM heart rate responses did not reach a steady state, and rose rapidly compared to CONTROL and SCBA values. SCBA heart rates remained approximately 15 beats higher than the CONTROL ensemble during the tests. At the low work intensity, mean skin temperatures at the end of the test were 32.7, 33.1, 36.7, and 36.3 degrees C, while mean core temperatures were 37.6, 37.9, 37.9, and 38.5 degrees C, respectively. The subjective data indicated that, in general, subjects were able to perceive relative degrees of physiologic strain under laboratory conditions. Wearing protective clothing and respirators results in significant and potentially dangerous thermoregulatory and cardiovascular stress to the wearer even at low work intensities in a neutral environment. Physiologically and subjectively, firefighter's turnout gear (the heaviest ensemble) produced the most stress, followed by the CHEM, SCBA, and CONTROL protective ensembles.     

Engineering design of thermal quality clothing on a simulation-based and lifestyle-oriented CAD system

Engineering design of thermal quality clothing is a promising solution by applying multi-disciplinary knowledge to achieve the design and production of clothing with desirable thermal functions. In this paper, a special simulation-based and lifestyle-oriented CAD system is introduced to help the user in engineering design of thermal quality clothing. The engineering-oriented simulation models endowed with explicit data availability arose from the material parameters that are the key issue for engineering application. To offer an easy-to-use tool, this system is implemented with a lifestyle-oriented design procedure. It can facilitate the designers to quickly implement design and simulate on the wearing scenario, and evaluate and optimize their design. Due to the design of thermal quality clothing can be achieved without making physical prototypes, it is able to speed up the design cycle and reduce the design and development cost.     

A CAD system for multi-style thermal functional design of clothing

Designing clothing with good thermal functional performance is very demanding and time-consuming if we follow traditional design methods. An innovative method consisting of a CAD system, allowing the designer to perform multi-style clothing thermal functional design on a customized virtual human body, is presented in this paper. The new functionalities of the virtual system provide the abilities to perform intelligent design of different clothing styles and materials for different body parts according to individual design requirements, namely design of various categories of clothing, such as hat, coat, trousers, gloves and shoes in the same design scheme. The designed clothing can be worn on a virtual human body and set in various wearing scenarios. The thermal behaviors in the human body-clothing-environment are simulated to predict the thermal performance of clothing and thermal response of the human body at multi-parts. 2D/3D visualization and animation of the simulation results are presented to help the designers to preview and determine whether the thermal performance of clothing is satisfactory and then obtain feedback to improve their designs iteratively.     

Work tolerance and subjective responses to wearing protective clothing and respirators during physical work

This study examined work tolerance and subjective responses while performing two levels of work and wearing four types of protective ensembles. Nine males (mean age = 24·8 years, weight = 75·3 kg, [Vdot]O₂ max = 44·6 ml/kg min) each performed a series of eight experimental tests in random order, each lasting up to 180 min in duration. Work was performed on a motor-driven treadmill at a set walking speed and elevation which produced work intensities of either 30% or 60% of each subject's maximum aerobic capacity. Work/rest intervals were established based on anticipated SCBA refill requirements. Environmental temperature averaged 22·6°C and average relative humidity was 55%. The four protective ensembles were: a control ensemble consisting of light work clothing (CONTROL); light work clothing with an open circuit self-contained breathing apparatus (SCBA); firefighter's turnout gear with SCBA (FF); and chemical protective clothing with SCBA (CHEM). Test duration (tolerance time) was determined by physiological responses reaching a predetermined indicator of high stress or by a 180-min limit. Physiological and subjective measurements obtained every 2·5 min included: heart rate, skin temperature, rectal temperature, and subjective ratings of perceived exertion, thermal sensation, and perspiration.

The mean tolerance times were 155, 130, 26, and 73 min, respectively, for the CONTROL, SCBA, FF, and CHEM conditions during low intensity work; and 91, 23, 4, and 13 min, respectively, during high intensity work. Differences between ensemble and work intensity were significant FF and CHEM heart rate responses did not reach a steady state, and rose rapidly compared to CONTROL and SCBA values. SCBA heart rates remained approximately 15 beats higher than the CONTROL ensemble during the tests. At the low work intensity, mean skin.     

The effect of two kinds of T-shirts on physiological and psychological thermal responses during exercise and recovery

The aim of this study was to investigate the physiological and psychological responses during and after high-intensity exercise in a warm and humid environment in subjects wearing shirts of different fabrics. Eight healthy men exercised on two separate occasions, in random order, wearing two types of long-sleeve T-shirt: one made of polyester (PES) and the other of cotton fabric (CT). They performed three 20 min exercise bouts, with 5 min rest between each, and then rested in a chair for 60 min to recover. The ambient temperature was 25 °C and relative humidity was 60%. The exercise comprised of treadmill running at 8 km/h at 1° grade. Rectal temperature, skin temperatures at eight sites, heart rate, T-shirt mass and ratings of thermal, clothing wettedness, and shivering/sweating sensation were measured before the experiment, during the 5 min rest period after each exercise bout, and during recovery. Nude body mass was measured before the experiment and during recovery. The physiological stress index showed that the exercise produced a state of very high heat stress. Compared with exercise wearing the CT shirt, exercise wearing the PES fabric produced a greater sweating efficiency and less clothing regain (i.e., less sweat retention), but thermophysiological and subjective sensations during the intermittent high-intensity exercise were similar for both fabrics. However, skin temperature returned to the pre-exercise level faster, and the thermal and rating of shivering/sweating sensation were lower after exercise in the warm and humid environment in subjects wearing PES than when wearing the more traditional CT fabric.     

The effect of two kinds of T-shirts on physiological and psychological thermal responses during exercise and recovery

The aim of this study was to investigate the physiological and psychological responses during and after high-intensity exercise in a warm and humid environment in subjects wearing shirts of different fabrics. Eight healthy men exercised on two separate occasions, in random order, wearing two types of long-sleeve T-shirt: one made of polyester (PES) and the other of cotton fabric (CT). They performed three 20 min exercise bouts, with 5 min rest between each, and then rested in a chair for 60 min to recover. The ambient temperature was 25 °C and relative humidity was 60%. The exercise comprised of treadmill running at 8 km/h at 1° grade. Rectal temperature, skin temperatures at eight sites, heart rate, T-shirt mass and ratings of thermal, clothing wettedness, and shivering/sweating sensation were measured before the experiment, during the 5 min rest period after each exercise bout, and during recovery. Nude body mass was measured before the experiment and during recovery. The physiological stress index showed that the exercise produced a state of very high heat stress. Compared with exercise wearing the CT shirt, exercise wearing the PES fabric produced a greater sweating efficiency and less clothing regain (i.e., less sweat retention), but thermophysiological and subjective sensations during the intermittent high-intensity exercise were similar for both fabrics. However, skin temperature returned to the pre-exercise level faster, and the thermal and rating of shivering/sweating sensation were lower after exercise in the warm and humid environment in subjects wearing PES than when wearing the more traditional CT fabric.     

Cardiovascular and thermal consequences of protective clothing: a comparison of clothed and unclothed states

We have undertaken a laboratory-based examination of the cardiovascular and thermal impact of wearing thermal (heat) protective clothing during fatiguing exercise in the heat. Seven males completed semi-recumbent, intermittent cycling (39.6 degrees C, 45% relative humidity) wearing either protective clothing or shorts (control). Mean core and skin temperatures, cardiac frequency (f(c)), stroke volume (Q), cardiac output (Q), arterial pressure, forearm blood flow (Q(f)), plasma volume change, and sweat rates were measured. In the clothed trials, subjects experienced significantly shorter times to fatigue (52.5 vs. 58.9 min), at lower peak work rates (204.3 vs. 277.4 W), and with higher core (37.9 degrees vs. 37.5 degrees C) and mean skin temperatures (37.3 degrees vs. 36.9 degrees C). There was a significant interaction between time and clothing on f(c), such that, over time, the clothing effect became more powerful. Clothing had a significant main affect on Q, but not Q, indicating the higher Q was chronotropically driven. Despite a greater sweat loss when clothed (923.0 vs. 547.1 g.m(-2) x h(-1); P<0.05), Q(f) and plasma volume change remained equivalent. Protective clothing reduced exercise tolerance, but did not affect overall cardiovascular function, at the point of volitional fatigue. It was concluded that, during moderately heavy, semi-recumbent exercise under hot, dry conditions, the strain on the unclothed body was already high, such that the additional stress imparted by the clothing ensemble represented a negligible, further impact upon cardiovascular stability.     

The accuracy of estimating the thermal insulation of clothing ensembles - the effect of appraisers

The effect of the appraisers on the estimation of the thermal insulation of clothing ensembles was investigated. Nine appraisers, four experienced and five inexperienced, estimated the total thermal insulation by summing the values for individual garments. Lists of individual garments worn by workers were given during thermal comfort measurements carried out in shops and stores during one winter and summer. The beginners estimated the thermal insulation as accurately as the experienced appraisers. There were, however, great individual differences, for which three main reasons were found. Interpolation between the insulation provided by two garments was insufficient, and the insulation of these garments should be checked in more precise tables. Classification of the garments into heavy, medium and light clothing items was not adequate, and garments not listed by the workers confused the estimation given by different appraisers. The effect of error in thermal insulation on the PMV index is negligible if more than one appraiser estimates the thermal insulation and the mean of the estimates is used.     

Application of thermoregulatory modeling to predict core and skin temperatures in firefighters

The purpose of the study was to compare body temperature responses from subjects who exercised while wearing firefighter clothing to predictive data from a real-time thermoregulatory model that had been initially developed and validated for use in the military. Data from two firefighter studies, firefighter study 1 (FFS1: 7 males and 3 females, continuous treadmill exercise at 50% VO_2max, 25 °C, 50% RH) and firefighter study 2 (FFS2: 6 males, intermittent treadmill exercise at 75% VO_2max, 35 °C, 50% RH), were utilized for the thermoregulatory modeling and comparison. The results showed that prediction error (RMSD) of the model for core and skin temperatures was 0.33 and 0.65 °C in FFS1 and 0.39 and 0.86 °C in FFS2, respectively. While the real-time thermoregulatory model tested in the present study showed the potential for providing a means for reasonably accurate prediction of body temperature responses in firefighters, further development on the model's metabolism algorithms to include adjustments for protective clothing, options to facilitate external work, inclusions of cooling effects are suggested.Relevance to industryFirefighters exposed to thermal extremes experience physiological strain, but direct monitoring of physiological variables is not always practical. Thermoregulatory models can simulate the thermal responses reasonably accurately by applying known thermo-physiological mechanisms together with heat loss mechanisms related to clothing and environment in an effort to improve firefighter safety.