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1.
Subsolidus phase relations were established in the system Si3 N4 -SiO2 -Y2 O3 . Four ternary compounds were confirmed, with compositions of Y4 Si2 O7 N2 , Y2 Si3 O3 N4 , YSiO2 N, and Y10 (SiO4 )6 N2 . The eutectic in the triangle Si3 N4 -Y2 Si2 O7 -Y10 (SiO4 )6 N2 melts at 1500°C and that in the triangle Si2 N2 O-SiO2 -Y2 Si2 O7 at 1550°C. The eutectic temperature of the Si3 N4 -Y2 Si2 O7 join was ∼ 1520°C. 相似文献
2.
Shigeyuki Smiya Masahiro Yoshimura Shutaro Fujiwara Ken-Ichi Kondo Akira Sawaoka Takeo Haitori Jun-Ichi Mohri Masatada Araki 《Journal of the American Ceramic Society》1984,67(3):51-C-
To enhance the sinter ability of Si3 N4 , powders mixed with 0, 2, and 5 wt% Y2 O3 were explosively shock-treated. Compacts of these powders were encapsulated in 96% silica glass containers and isostatically hot-pressed. The shocked Si3 N4 with 5 wt% Y2 O3 was pressed to a density of 3.09 g/cm3 (95.4% of theoretical) at 1400°C under 430 MPa for 3 h, whereas the unshocked material attained only 82.4% of theoretical density under the same hot isostatic pressing conditions. 相似文献
3.
Sea-Hoon Lee Gerhard Kaiser Georg Rixecker Fritz Aldinger Jae-Young Park Keun-Ho Auh Sung-Churl Choi 《Journal of the American Ceramic Society》2008,91(2):679-682
The surface of Si3 N4 ceramics was hydrothermally treated with HCl or H2 SO4 using an autoclave. The thickness of the oxide layers formed on the Si3 N4 samples decreased to one-fourth after oxidation at 1400°C by the treatment. The oxide layer of the treated samples was dense, and flaw formation in and beneath the layer did not occur at 1400°C. The avoidance of low melting Y-silicates by leaching Y2 O3 is the reason for the improved oxidation resistance of the hydrothermally treated Si3 N4 , despite an increase in surface porosity through a 70 μm layer. 相似文献
4.
The melting behaviors of selected compositions in the Si3 N4 -AlN-Y2 O3 system were determined under 1 MPa of nitrogen. The phase diagrams of the ternary and their binary systems are presented. The lowest melting composition of the ternary system contains 15 mol % Si3 N4 , 25 mol % AIN, and 60 mol % Y2 O3 and has a melting temperature of 1650°C. The binary eutectic compositions and temperatures are 15 mol % Si3 N4 and 85 mol % Y2 O3 at 1720°C, and 20 mol % AIN and 80 mol% Y2 O3 at 1730°C. 相似文献
5.
Hyoungjoon Park Hae-Won Kim Hyoun-Ee Kim 《Journal of the American Ceramic Society》1998,81(8):2130-2134
The oxidation behaviors of monolithic Si3 N4 and nanocomposite Si3 N4 -SiC with Yb2 O3 as a sintering aid were investigated. The specimens were exposed to air at temperatures between 1200° and 1500°C for up to 200 h. Parabolic weight gains with respect to exposure time were observed for both specimens. The oxidation products formed on the surface also were similar, i.e., a mixture of crystalline Yb2 Si2 O7 and SiO2 (cristobalite). However, strength retention after oxidation was much higher for the nanocomposite Si3 N4 -SiC compared to the monolithic Si3 N4 . The SiC particles of the nanocomposite at the grain boundary were effective in suppressing the migration of Yb3+ ions from the bulk grain-boundary region to the surface during the oxidation process. As a result, depletion of yttribium ions, which led to the formation of a damaged zone beneath the oxide layer, was prevented. 相似文献
6.
Composite ceramic materials based on Si3 N4 and ZrO2 stabilized by 3 mol% Y2 O3 have been formed using aluminum isopropoxide as a precursor for the Al2 O3 sintering aid. Densification was carred out by hot-pressing at temperatures in the range 1650° to 1800°C, and the resulting micro-structures were related to mechanical properties as well as to oxidation behavior at 1200°C. Densification at the higher temperatures resulted in a fibrous morphology of the Si3 N4 matrix with consequent high room-temperature toughness and strength. Decomposition of the ZrO2 grains below the oxidized surface during oxidation introduced radial stresses in the subscalar region, and from the oxidation experiments it is suggested that the ZrO2 incorporated some N during densification. 相似文献
7.
Linus U. J. T. Ogbuji 《Journal of the American Ceramic Society》1992,75(11):2995-3000
The results of two-step oxidation experiments on chemically-vapor-deposited Si3 N4 and SiC at 1350°C show that a correlation exists between the presence of a Si2 N2 O interphase and the strong oxidation resistance of Si3 N4 . During normal oxidation, k p for SiC was 15 times higher than that for Si3 N4 , and the oxide scale on Si3 N4 was found by SEM and TEM to contain a prominent Si2 N2 O inner layer. However, when oxidized samples are annealed in Ar for 1.5 h at 1500°C and reoxidized at 1350°C as before, three things happen: the oxidation k p increases over 55-fold for Si3 N4 , and 3.5-fold for SiC; the Si3 N4 and SiC oxidize with nearly equal k p 's; and, most significant, the oxide scale on Si3 N4 is found to be lacking an inner Si2 N2 O layer. The implications of this correlation for the competing models of Si3 N4 oxidation are discussed. 相似文献
8.
Jian-Feng Yang Guo-Jun Zhang Naoki Kondo Tatsuki Ohji Shuzo Kanzaki 《Journal of the American Ceramic Society》2005,88(4):1030-1032
Porous Si3 N4 ceramics were synthesized by pressureless sintering of green compacts prepared using slip casting of slurries containing Si3 N4 , 5 wt% Y2 O3 +2 wt% Al2 O3 , and 0–60% organic whiskers composed of phenol–formaldehyde resin with solids loading up to 60 wt%. Rheological properties of slurries were optimized to achieve a high degree of dispersion with a high solid-volume fraction. Samples were heated at 800°C in air and sintered at 1850°C in a N2 atmosphere. Porosities ranging from 0% to 45% were obtained by the whisker contents (corresponding to 0–60 vol% whisker). Samples exhibited a uniform pore distribution. Their rod-shaped pore morphology originated from burnout of whiskers, and an extremely dense Si3 N4 matrix. 相似文献
9.
The subsolidus phase diagram of the quasiternary system Si3 N4 -AlN-Y2 O3 was established. In this system α-Si3 N4 forms a solid solution with 0.1Y2 O3 : 0.9 AIN. The solubility limits are represented by Y0.33 Si10.5 Al1.5 O0.5 N15.5 and Y0.67 Si9 A13 ON15 . At 1700°C an equilibrium exists between β-Si3 N4 and this solid solution. 相似文献
10.
Koichi Terao Yoshinari Miyamoto Mitsue Koizumi 《Journal of the American Ceramic Society》1988,71(3):167-C
Dense, ZrO2 -dispersed Si3 N4 composites without additives were fabricated at 180 MPa and ∼1850° to 1900°C for l h by hot isostatic pressing using a glass-encapsulation method; the densities reached >96% of theoretical. The dispersion of 20 wt% of 2.5YZrO2 (2.5 mol% Y2 O3 ) in Si3 N4 was advantageous to increase the room-temperature fracture toughness (∼7.5 MPa˙m1/2 ) without degradation of hardness (∼15 GPa) because of the high retention of tetragonal ZrO2 . The dependence of fracture toughness of Si3 N4 –2.5YZrO2 on ZrO2 content can be related to the formation of zirconium oxynitride because of the reaction between ZrO2 and Si3 N4 matrix in hot isostatic pressing. 相似文献
11.
Young-Hag Koh Hae-Won Kim Hyoun-Ee Kim John W. Halloran 《Journal of the American Ceramic Society》2002,85(12):3123-3125
The oxidation behavior and its effect on the mechanical properties of fibrous monolith Si3 N4 /BN after exposure to air at temperatures ranging from 1000° to 1400°C for up to 20 h were investigated. After exposure at 1000°C, only the BN cell boundary was oxidized, forming a B2 O3 liquid phase. With increasing exposure temperature, the Si3 N4 cells began to oxidize, forming crystalline Y2 Si2 O7 , SiO2 , and silicate glass. However, in this case, a weight loss was observed due to extensive vaporization of the B2 O3 liquid. After exposure at 1400°C, large Y2 Si2 O7 crystals with a glassy phase formed near the BN cell boundaries. The oxidation behavior significantly affected the mechanical properties of the fibrous monolith. The flexural strength and work-of-fracture decreased with increasing exposure temperature, while the noncatastrophic failure was maintained. 相似文献
12.
This study shows that the amount ofAl2 O3 needed to form high density Si3 N4 -15Y2 -O3 samples can be reduced by using high surface area Si3 N4 powder and high N2 overpressure (high sintering temperatures) during the sintering process. The reduction in AI2 O3 content results in improved oxidation resistance of the sintered samples. 相似文献
13.
IRVIN C. HUSEBY† HANS L. LUKAS GÜNTER PETZOW 《Journal of the American Ceramic Society》1975,58(9-10):377-380
The 1780°C isothermal section of the reciprocal quasiternary system Si3 N4 -SiO2 -BeO-Be3 N2 was investigated by the X-ray analysis of hot-pressed samples. The equilibrium relations shown involve previously known compounds and 8 newly found compounds: Be6 Si3 N8 , Be11 Si5 N14 , Be5 Si2 N6 , Be9 Si3 N10 , Be8 SiO4 N4 , Be6 O3 N2 , Be8 O5 N2 , and Be9 O6 N2 . Large solid solubility occurs in β-Si3 N4 , BeSiN2 , Be9 Si3 N10 , Be4 SiN4 , and β-Be3 N2 . Solid solubility in β-Si3 N4 extends toward Be2 SiO4 and decreases with increasing temperature from 19 mol% at 1770°C to 11.5 mol% Be2 SiO4 at 1880°C. A 4-phase isotherm, liquid +β-Si3 N4 ( ss )Si2 ON2 + BeO, exists at 1770°C. 相似文献
14.
Full-density Si3 N4 -SiO2 -Ce2 O3 compositions were prepared by sintering with 2.5 MPa nitrogen pressure at temperatures of 1900° and 2090°C. Room-temperature flexural strengths near 700 MPa for sintered material compared favorably with the strength of hot-pressed material. At 1370°C, where flexural strengths as high as 363 MPa were obtained, it was observed that the coarsest structure was the strongest and the finest structure was the weakest. One of the compositions tested, Si3 N4 -8.7 wt% SiO2 -8.3 wt%-Ce2 O3 , was found to have excellent 200-h oxidation resistance at 700°, 1000°, and 1370°C, without incidence of 700° to 1000°C phase instability and cracking. 相似文献
15.
F. F. LANGE S. C. SINGHAL R. C. KUZNICKI 《Journal of the American Ceramic Society》1977,60(5-6):249-252
Composite powders were hot-pressed to determine the phase relations in the Si3 N4 -SiO2 -Y2 O3 pseudoternary system. Four quaternary compounds, Si3 Y2 O3 N4 , YSiO2 N, Y10 Si7 O23 N4 , and Y4 Si2 O7 N2 , were identified. Studies of polyphase and single-phase materials in this system showed that these 4 compounds are unstable under oxidizing conditions. Materials within the Si3 N4 -Si2 N2 O-Y2 Si2 O7 compatibility triangle precluded the unstable compounds, and are extremely resistant to oxidation. 相似文献
16.
Sintering kinetics of the system Si3 N4-Y2O3 -Al2 O3 were determined from measurements of the linear shrinkage of pressed disks sintered isothermally at 1500° to 1700°C. Amorphous and crystalline Si3 N4 were studied with additions of 4 to 17 wt% Y2 O3 and 4 wt% A12 O3 . Sintering occurs by a liquid-phase mechanism in which the kinetics exhibit the three stages predicted by Kingery's model. However, the rates during the second stage of the process are higher for all compositions than predicted by the model. X-ray data show the presence of several transient phases which, with sufficient heating, disappear leaving mixtures of β ' -Si3 N4 and glass or β '-Si3 N4 , α '-Si3 N4 , and glass. The compositions and amounts of the residual glassy phases are estimated. 相似文献
17.
The phase relations in the Si3 N4 -rich portion of the Si3 N4 –AlN–Y2 O3 rystem were investigated using hot-pressed bodies. The one-phase fields of β3 and α, the twophase fields of β+α, β+M (M=melilite), and α+M, and the three-phase fields of β+α+M were observed in the Si3 N4 -rich portion. The α- and β-sialons are not two different compounds but an allotropic transformation phase of the Si–Al–O–N system, and an α solid solution expands and stabilizes with increasing Y2 O3 content. Therefore, the formulas of the two sialons should be the same. 相似文献
18.
The existence of compounds between Si3 N4 -CeO2 and Si3 N4 -Ce2 O3 was investigated for firing temperatures of 1600° to 1700°C. The two new monoclinic compounds found were Ce2 O3 ·2Si3 N4 with lattice parameters a = 16.288, b = 4.848, and c =7.853 Å and β=91.54° and Ce4 Si2 O7 N2 with lattice parameters a = 10.360, b = 10.865, and c =3.974 Å and β=90.33°. Cerium orthosilicate (Ce 4.67 (SiO4 )3 O) is present during firing as a glassy intermediate phase which promotes sintering and densification and then reacts with silicon nitride to form cerium silicon oxynitrde (CeSiO2 N). 相似文献
19.
Cha-Yang Chu Jitendra P. Singh Jules L. Routbort 《Journal of the American Ceramic Society》1993,76(5):1349-1353
The high-temperature flexural strength of hot-pressed silicon nitride (Si3 N4 ) and Si3 N4 -whisker-reinforced Si3 N4 -matrix composites has been measured at a crosshead speed of 1.27 mm/min and temperatures up to 1400°C in a nitrogen atmosphere. Load–displacement curves for whisker-reinforced composites showed nonelastic fracture behavior at 1400°C. In contrast, such behavior was not observed for monolithic Si3 N4 . Microstructures of both materials have been examined by scanning and transmission electron microscopy. The results indicate that grain-boundary sliding could be responsible for strength degradation in both monolithic Si3 N4 and its whisker composites. The origin of the nonelastic failure behavior of Si3 N4 -whisker composite at 1400°C was not positively identified but several possibilities are discussed. 相似文献
20.
Si3 N4 /MoSi2 and Si3 N4 /WSi2 composites were prepared by reaction-bonding processes using as starting materials powder mixtures of Si-Mo and Si-W, respectively. A presintering step in an At-base atmosphere was used before nitriding for the formation of MoSi2 and WSi2 ; the nitridation in a N2 -base atmosphere was followed after presintering with the total stepwise cycle of 1350°C × 20 h +1400°C × 20 h +1450°C × 2 h. The final phases obtained in the two different composites were Si3 N4 and MoSi2 or WSi2 ; no free elemental Si and Mo or W were detected by X-ray diffraction. 相似文献