Numerical Computation in Airflow Field of Compact Spinning with Pneumatic Groove

In compact spinning with pneumatic groove,the computational fluid dynamic model,computed with parallel technologies Fluent 6.3,is developed to simulate the flow field in condensing zone with 3D computational fluid dynamic (CFD) technology.Flowing state,distribution rules of static pressure,and velocity in condensing zone are characterized and analyzed.The results show that the fiber bundle in compact spinning with pneumatic groove is compacted by airflow and the shape of the pneumatic groove,and the static pressure in condensing zone is negative,as well as the velocity of airflow in condensing zone is not zero.The fluctuation frequencies of the static pressure and velocity near the bottom of the pneumatic groove are relatively higher,and the number of the fluctuation is equal to that of the round holes in condensing zone.     

Study on Airflow Field of Condensing Zone in Compact Spinning System with Perforated Drum

Negative pressure plays a very important role in compact spinning system. To know airflow field and its distribution is helpful to look into the condensing principle of fiber bundle. Therefore, computational fluid dynamics (CFD) software was used to simulate airflow field in this paper. Airflow velocity distributions both in different fiber layers and under different negative pressures were discussed. The results indicate that airflow velocity in upper layer of the fiber bundle is greater than that in lower layer.Airflow velocities in both X and Y axis directions have a positive correlation with negative pressure. It can provide a theoretical base to make high quality compact yarns in productive practice.     

气流槽聚型长纤维紧密集聚纺纱系统流场模拟与分析

采用SolidWorks软件建立气流槽聚型长纤维紧密集聚纺纱系统集聚区的流场计算模型,然后运用Gambit软件进行网格划分,最后应用Fluent软件对集聚区进行流场模拟和数值计算,得出流场的静压和速度分布规律.研究结果表明:纤维束的干扰或阻挡使凹槽内部的流场速度等高线和压强等高线被分割;x,y和z轴向速度的变化规律各异,且共同完成对纤维束的气流集聚作用;气流负压值不宜过大,避免纤维束被过早吸附造成缠绕影响集聚效果.     

气流槽聚型集聚纺纱系统集聚过程及机理分析

为了探讨气流槽聚型集聚纺纱系统的集聚过程和机理,首先分析了集聚过程的气流流动状况,然后利用Matlab模拟了须条在集聚气流场中的运动轨迹,并分析了气流对须条的集聚效果.研究结果表明:须条进入凹槽入口前,只受气流集聚作用,当进入凹槽后,受到气流集聚及凹槽形状集聚共同作用;气流对须条边缘纤维具有集聚作用,吸气负压大小影响气流对须条边缘纤维的集聚宽度;不同厚度须条的纤维受气流作用位置发生变化,在须条截面内发生内外转移现象.     

集聚纺集聚区须条等截面部分的力学分析

通过对集聚区内须条的集聚过程分析，建立须条的受力模型，发现须条在集聚过程中会产生附加捻度，并且对影响须条附加捻度的各种因素：异型管开槽长度、负压大小、须条和网格套圈间的摩擦因数以及异型管的曲率半径进行了分析。设计相关实验对集聚区内须条的力学模型进行了验证。结果表明所建立的集聚区内须条的力学模型是正确的。     

集聚纺的纱线强力理论

为了从理论上分析集聚纺纱线较环锭纺纱线强力提高的原因,基于两种纱线的结构差异,如纤维的转移、纤维的堆积密度、纱线的直径等,建立了一个纱线结构计算模型.从理论上分析了纤维伸长率分布、纤维堆积密度及纱线直径对纱线强力的影响,合理解释了集聚纺纱线强力上升的原因.     

集聚纺集聚区须条变截面部分的力学分析

通过对集聚区内须条的集聚过程分析，建立须条变截面部分的力学模型，可以得出此部分须条是有附加捻度的，并且对影响这部分须条附加捻度的因素：须条与网格问的摩擦因数和负压的大小进行了分析，结果表明集聚区须条的附加捻度随着须条与网格问的摩擦因数和负压的增加而增加。     

Analysis on the Characterization of the Twist Insertion Level and Its Effect of the Compact and Ring Spun Yarns

In this paper,the difference of the twist insertion levels of the compact and ring span yarns of the same count is analyzed based on the relationship of the yarn twist factor to the twist angle and the bulk density.It is proposed that the relationship of the twist angle,twist level,and the yarn diameter should be synthetically considered when evaluating the twist insertion level of the compact yarn.The twist angle of the compact yarn is smaller than that of the ring yarn with the same twist insertion level.This results from the ordered fiber arrangement and compact structure of the compact yarn.Experiment was conducted to verify the conclusions.It is also discovered that the selection of the twist factor of the compact yarn,which can be usually lower than that of the ring yarn by 10％-15％,can be determined based on the yarn tensile strength.     

网眼罗拉型集聚纺集聚区须条集聚机理分析

为深入研究网眼罗拉型集聚纺系统中纤维须条在流场作用下的运动规律,建立了集聚区域的计算流体动力学(CFD)模型,并运用Fluent软件对该区域的流场进行数值计算,然后建立了纤维微元在气流场中的动力学模型,利用自编的Matlab程序对其进行求解,最后获得了纤维在集聚区的运动轨迹.研究结果表明不同初始位置的纤维运动轨迹能够反映须条的集聚规律;气流的横向作用力能够使须条在集聚方向上发生集聚;上层纤维较网眼罗拉表面的纤维集聚速度快;y轴向气流力使须条贴伏在网眼罗拉表面.     

气流槽聚型紧密集聚纺纱系统阻力传递机理探讨

为探讨气流槽聚型紧密集聚纺纱系统集聚区内纺纱张力引起的阻力传递机理,分析了集聚区内气流速度和动摩擦因数的变化规律,研究纺纱张力的传递过程.研究结果表明:在凹槽中,从纱线输出点到纤维束与凹槽的接触点,气流法向速度分量逐渐减小;间隔段包围弧对应的中心角决定了切向摩擦因数分量大小;纺纱张力的变化与动摩擦因数、导纱钩处张力、吸风孔间距及气流力密切相关.     

紧密纺纱线中纤维的捻度分布及内外转移情况

运用示踪纤维技术对紧密纺和传统环锭纺纱线中纤维的排列和转移情况进行了研究对比。在实验中，用美国科视达公司研制的Hi-scope视频显微镜观察并测量纤维在纱线中的三维空间坐标，作出纤维在纱线中的空间分布图。另外还对纱线中纤维的径向住置和半螺距进行了测量，计算出纤维的内外转移系数和捻度的径向分布规律。     

网格圈型紧密集聚纺不同吸风槽集聚效果的模拟与分析

为明确网格圈型紧密集聚纺不同吸风槽的集聚效果,采用SolidWorks软件建立集聚区三维模型,利用Fluent6.3软件模拟直型槽、斜型槽、异型槽3种槽型集聚区的气流速度分布.研究表明,异型槽的集聚效果最好,斜型槽最有利于须条的输出,且斜型槽有使须条产生翻滚扭转的可能性.     

气流槽聚型紧密集聚纺力矩传递分析

为了探讨气流槽聚型紧密集聚纺纱系统集聚区内的力矩传递,首先分析了集聚区内纺纱张力矩和气流力矩的传递过程,然后分析了纱线自身回转产生的扭矩与纺纱张力矩和气流力矩的关系.研究结果表明:影响力矩传递的主要参数有纺纱张力、吸气负压值等;纺纱张力矩与气流力矩决定捻度是否会越过纤维束与凹槽底部的初始接触点上传至前钳口;适当提高吸气负压值可以缓解纺纱张力.     

Simulation and Analysis of Fiber Motion in Condensing Zone of Compact Spinning with Lattice Apron

To get fiber motion in condensing zone of compact spinning,velocity of this area is achieved by simulation,and then a bead-elastic rod fiber model is established.Based on simulation and dynamic analysis on this zone,governing equations are constructed and Runge-Kutta approach is used.Lastly,trajectories of fibers are calculated by specially designed Matlab procedure according to the^principles mentioned above.Results show that fiber motions at different initial positions are difierent;X-axis velocity component makes fibers gathering on sides of suction slot;Y-axis airflow gets fibers gradually close and then stick to the surface of lattice apron.Fiber motions also reflect that the compact spinning process in condensing zone can bedivided into three parts:fast convergence zone,adjustment convergence zone,and steady convergence zone.     

毛条细化拉伸过程的表征研究

利用自行设计的拉伸细化测量装置，实时测量了羊毛纤维条拉伸的力学行为，提取了表征纤维拉伸细化的特征参数，并在此基础上，讨论和分析了不同拉伸条件对纤维细化过程的影响．     

Motion Analysis of Fiber Band in Compact Field of Compact Spinning

The technological process of compact spinning and the compact procedure of fiber band in compact field are briefly illustrated. The motions of fiber band in compact field are discussed theoretically from which tilting angle of suction slot in profile tube, additional twists created by fiber band＇s rotating around its own axis and ultimate twists in compact yarn are deduced accordingly. The existence of additional twists is also verified through experiments.     

煤样巴西劈裂试验声发射能量幂律分布规律

为了研究煤拉伸破坏过程中声发射能量分布规律,以及采用平均场理论的纤维束模型在煤拉伸破坏过程中声发射特征数值模拟的适用性,对原煤进行不同加载速率下的巴西劈裂试验.结果表明,煤样抗拉试验中声发射能量概率密度分布符合幂律分布,其幂律分布指数与平均场理论模型的预测分布指数相近;不同时间区间的声发射能量概率密度分布也满足幂律分布;试验结果与采用平均场理论纤维束模型数值模拟结果相符,为纤维束模型参数确定提供了依据.     

紧凑型滚压强化管管束内水和盐水的沸腾强化换热特性

对水平光滑和滚压强化两种传热管管束在不同压力条件下的窄小空间内沸腾强化换热进行了实验研究，确认了窄小空间能够有效强化沸腾换热特性，存在着一个换热强化效果最好的最佳管距．当管距很小时，光滑管几乎具有和强化管相同的换热特性．实验范围内盐水浓度对换热特性几乎无影响．实验证明，对紧凑满液型蒸发换热器，利用传热管管束狭窄空间内早期沸腾强化换热机理，可以将中小热流密度条件下的自然对流换热转化为旺盛核沸腾换热，其换热性能大大优于传统的降膜式蒸发换热器．     

Condensing Effect of Suction Slot in Compact-Siro Spinning on Fiber Strands

Compact-siro spinning is a new kind of spinning technique which combines compact spinning and siro spinning,and widely put into practice. Based on the airflow data in the condensing zone,it builds the geometrical model of fiber strands,and then the trajectory of single fiber can be got. The difference of trajectory and compact effect of fibers strands is also analyzed in the condensing zone of three different suction slots. By comparing with the data of three different suction slots,it selects the compact-siro spinning suction device whose yarn has the best overall performance. The theory analysis gives foundation and explanation for experiment,and also provides theoretical basis for optimizing the properties of compactsiro yarn in production practice.     

微机械结构中考虑边界滑移的穿孔平板压膜阻尼分析

针对微机械结构中的穿孔平板提出了一种精简的压膜阻尼计算模型,计算时考虑了气体的稀薄效应和穿孔造成的压力损失及其内壁产生的气流剪切力.分析时将穿孔平板分解为多个压力分布相同的圆环板,通过修正的雷诺方程得到每个圆环板的压力分布.考虑边界滑移解释了气体的稀薄效应,根据气体的流量守恒给出了穿孔造成的压力损失.为了验证理论模型的正确性,分别与Kwok、Veijola的理论模型和Pasquale的实验结果进行了对比.结果表明本文给出的阻尼计算模型相对于Kwok给出的阻尼计算模型计算起来更准确,相对于Veijola给出的阻尼计算模型在精度相差不大的情况计算起来更方便.