Anisotropic heat transfer in composites based on high-thermal conductive carbon fibers

The authors have developed a shell-and-tube type thermal energy storage unit using carbon-fiber brushes as a thermal conductivity promoter. In this paper, experiments on heat transfer in the brush/n-octadecane composites are discussed, leading to further improvement of the unit. Experimental apparatuses imitate shell-and-tube type heat exchangers. Temperatures in the brush/n-octadecane composite are measured. The carbon brush improves the transient thermal responses in the entire composite. The effect of the brush on the thermal responses is especially obtained in the region where the directions of the fibers agree with those of the heat flows from the tubes to the center of the brush. The thermal responses are improved with an increase in the diameter of the brush. However, when the brush diameter is too large, the branching of the fibers near the tubes create a region with a low density of the fibers. This low-density area prevents the further enhancement of heat transfer. Accordingly, there is an optimum diameter of the brush. In addition, the thermal conductivity in the composite will further improve when the low-density area of the fibers does not exist.     

Research progress on heat transfer enhancement technology of phase change energy storage

相变储能是通过相变材料吸/放热过程来实现能量储存的技术,它能够解决热量供需时间、空间和强度上的不匹配,并以其高储能密度成为储能领域的研究热点,但由于相变材料的热导率较低,使其应用受到限制。针对相变储能材料熔化/凝固过程中热导率低引起的传热速率慢的问题,从优化储能设备结构、添加剂提高相变材料热导率以及联合强化传热技术三方面综述国内外相变材料储能强化传热技术的最新进展。通过比较各种强化传热方式的优劣,实验和模拟均显示复合强化传热即可解决相变材料热导率低,又增大传热面积,从而提高相变材料的传热性能;多孔金属作为导热添加剂增强导热效果更好;并提出了相变储能强化传热技术未来需要解决的相关技术难题。     

Review on heat transfer analysis in thermal energy storage using latent heat storage systems and phase change materials

Thermal energy storage (TES) is a technology that stocks thermal energy by heating or cooling a storage medium so that the stored energy can be used later for heating and cooling applications and for power generation. TES has recently attracted increasing interest to thermal applications such as space and water heating, waste heat utilisation, cooling, and air conditioning. Phase change materials (PCMs) used for the storage of thermal energy as latent heat are special types of advanced materials that substantially contribute to the efficient use and conservation of waste heat and solar energy. This paper provides a comprehensive review on the development of latent heat storage (LHS) systems focused on heat transfer and enhancement techniques employed in PCMs to effectively charge and discharge latent heat energy, and the formulation of the phase change problem. The main categories of PCMs are classified and briefly described, and heat transfer enhancement technologies, namely dispersion of low‐density materials, use of porous materials, metal matrices and encapsulation, incorporation of extended surfaces and fins, utilisation of heat pipes, cascaded storage, and direct heat transfer techniques, are also discussed in detail. Additionally, a two‐dimensional heat transfer simulation model of an LHS system is developed using the control volume technique to solve the phase change problem. Furthermore, a three‐dimensional numerical simulation model of an LHS is built to investigate the quasi‐steady state and transient heat transfer in PCMs. Finally, several future research directions are provided.     

Experimental and numerical investigation of the melting process and heat transfer characteristics of multiple phase change materials

The melting and heat transfer characteristics of multiple phase change materials (PCMs) are investigated both experimentally and numerically. Multiple PCMs, which consist of three PCMs with different melting points, are filled into a rectangle-shaped cavity to serve as heat storage unit. One side of the cavity is set as heating wall. The melting rate of multiple PCMs was recorded experimentally and compared with that of single PCM for different heating temperatures. A two-dimensional mathematical model to describe the phase change heat transfer was developed and verified experimentally. The properties of multiple PCMs, including the effect of the melting point difference (combined type), thermal conductivity, and latent heat, on the heat transfer performance of the PCM were analyzed numerically. The results show that, the melting time decreases before it increases, with an increasing melting point difference for the multiple PCMs. In addition, the melting point decreases with increasing distance from the heating wall. Most of these types of multiple PCMs melt faster than the single PCM, and the multiple PCMs, with the melting point arranged as 322 K/313 K/304 K, has the shortest melting time in this study. The melting rate of the multiple PCMs, 322 K/313 K/304 K, accelerates faster than for the single PCM as the thermal conductivity, latent heat, and heating wall temperature increase. Finally, generalized results are obtained using a dimensionless analysis for both single and multiple PCMs.     

Microencapsulated dimethyl terephthalate phase change material for heat transfer fluid performance enhancement

Micro‐phase change materials (micro‐PCMs) are proposed to increase the thermal conductivity and the thermal energy storage capacity of a heat transfer fluid (HTF). In this work, we have selected dimethyl terephthalate (DMT) to be used as a PCM for performance enhancement of a synthetic oil in the temperature range of approximately 100 to 170 °C. Silicon dioxide (SiO₂) was used as the microencapsulant, because of its desirable properties as containment material, including thermal stability. The SiO₂‐coated DMT micro‐PCM was characterized to determine relevant properties and its suitability for HTF performance enhancement. The SiO₂‐coated DMT was found to completely disperse in the synthetic oil, Therminol SP, silicone oil, at and above 100 °C. FTIR, thermal diffusivity and differential scanning calorimetry measurements were carried out on the materials, and these tests demonstrated that the coated particles can be used for HTF enhancement in the temperature range of 100–170 °C and potentially higher temperatures if pressurized pipes/vessels are utilized. Using the measured thermal diffusivity and known data for density and specific heat capacity, the thermal conductivity of the micro‐PCM was calculated. Our calculations indicate that both the thermal conductivity and the thermal energy storage heat capacity of the HTF would be enhanced by the addition of this micro‐PCM. It is expected that the thermal conductivity increase will enhance the heat transfer of the fluid when in use at temperatures above and below the melting temperature of the PCM. At the melting point, the latent heat of the PCM will increase the thermal energy storage capacity of the fluid. Copyright © 2016 John Wiley & Sons, Ltd.     

Study on the efficiency of effective thermal conductivities on melting characteristics of latent heat storage capsules

Improvement of the thermal conductivity of a phase change materials (PCM) is one effective technique to reduce phase change time in latent heat storage technology. Thermal conductivity is improved by saturating porous metals with phase change materials. The influence of effective thermal conductivity on melting time is studied by analyzing melting characteristics of a heat storage circular capsule in which porous metal saturated with PCM is inserted. Numerical and approximate analyses were made under conditions where there are uniform or non-uniform heat transfer coefficients around the cylindrical surface. Four PCMs (H₂O, octadecane, Li₂CO₃, NaCl) and three metals (copper, aluminum and carbon steel) were selected as specific materials. Porosities of the metals were restricted to be larger than 0.9 in order to keep high capacity of latent heat storage. Results show that considerable reduction in melting time was obtained, especially for low conductivity PCMs and for high heat transfer coefficient. Melting time obtained by approximate analysis agrees well with numerical analysis. A trial estimation of optimum porosity is made balancing the desirable conditions of high latent heat capacity and reduction of melting time. Optimum porosity decreases with increase in heat transfer coefficient.     

Heat transfer intensification in horizontal shell and tube latent heat storage unit

Employment of latent heat storage unit (LHSU) utilizing phase change material (PCM) in a substantial scale is constrained by the poor thermal conductivity of PCMs. Future utilization of LHSU will therefore to a great extent rely on the heat transfer intensification techniques. Present research is on enhancement techniques in which heat transfer mechanism is altered without altering the mass of PCM and heat transfer surface area. The intensification mechanisms considered in the present research include imparting eccentricity to heat transfer fluid (HTF) pipe, imparting rotation to the LHSU and providing multi HTF tube. Numerical investigations are reported here towards comparative evaluation of the thermal characteristics associated with such intensification mechanisms for horizontal LHSU. In the present study stearic acid (melting point 55.7–56.6?°C) is used as PCM and water is used as HTF. Results infer that all the three mechanisms offer quicker melting rate. For the geometric configuration of LHSU considered in the present research, a reduction in melting time of 47.75% is evaluated for rotating LHSU. The rate of energy storage is higher for both eccentric and rotating LHSU. Solidification process is however not accelerated by such techniques. On the contrary, eccentric and multi HTF tube LHSU takes more time for solidification.     

Experimental and Numerical Investigation of Enhancement of Heat and Mass Transfer in Adsorbent Beds

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Heat transfer enhancement of fatty acids when used as PCMs in thermal energy storage

Phase change materials (PCM) used in latent heat storage systems usually have very low thermal conductivities. This is a major drawback in maintaining the required heat exchange rate between PCM and heat transfer fluid. This paper investigates the enhancement of the heat transfer between PCM and heat transfer fluid, using high thermal conductivity as additives like stainless steel pieces, copper pieces and graphite–PCM composite material. In the experiments, palmitic–lauric acid (80:20) (PL) and stearic–myristic acid (80:20) (SM) were used as PCMs. Test results show that heat transfer enhancement of copper pieces was better at 0.05 Ls^?1 flow rate compared to 0.025 Ls^?1. Using copper as an additive increased the heat transfer rate 1.7 times for melting and 3.8 times for freezing when flow rate was 0.050 Ls^?1. Decreasing the flow rate from 0.050 to 0.025 Ls^?1, increased the melting times 1.3 times and freezing times 1.8 times, decreasing heat transfer rates accordingly. The best result of heat transfer enhancement was observed for the PCM–graphite composite. However, changing the flow rate did not affect the heat transfer rate when graphite was used as additive. Copyright © 2007 John Wiley & Sons, Ltd.     

Latent heat thermal energy storage tanks for space heating of buildings: Comparison between calculations and experiments

Latent heat thermal energy storage tanks, where carbon fiber brushes are inserted to improve the heat transfer rates in the phase change materials, are installed in an air conditioning system of a building as a space heating resource. The measured outlet fluid temperatures are compared with the numerical ones predicted by a previously developed three dimensional heat transfer model. The preliminary numerical results had unallowable prediction errors, which probably resulted from poor contact between the brushes and the heat transfer tubes due to an installation problem of the brushes. However, the numerical results predicted by a corrected model agree well with the experimental ones under various operating conditions. The effect of the brushes on the thermal outputs of the tanks is then investigated using the corrected model. The result shows that the brushes contribute to saving space and reducing the cost of the tanks.     

Review of latent thermal energy storage systems for solar air-conditioning systems

Solar air conditioning is an important approach to satisfy the high demand for cooling given the global energy situation. The application of phase-change materials (PCMs) in a thermal storage system is a way to address temporary power problems of solar air-conditioning systems. This paper reviews the selection, strengthening, and application of PCMs and containers in latent thermal storage system for solar air-conditioning systems. The optimization of PCM container geometry is summarized and analyzed. The hybrid enhancement methods for PCMs and containers and the cost assessment of latent thermal storage system are discussed. The more effective heat transfer enhancement using PCMs was found to mainly involve micro-nano additives. Combinations of fins and nanoadditives, nanoparticles, and metal foam are the main hybrid strengthening method. However, the thermal storage effect of hybrid strengthening is not necessarily better than single strengthening. At the same time, the latent thermal storage unit has less application in the field of solar air-conditioning systems, especially regarding heat recovery, because of its cost and thermal storage time. The integration of latent thermal storage units and solar air-conditioning components, economic analysis of improvement technology, and quantitative studies on hybrid improvement are potential research directions in the future.     

潜热储热系统强化传热研究进展

近年来,潜热储热系统在太阳能和工业废能的利用中发挥着极其重要的作用,因此用于潜热储热的相变材料受到普遍关注.文章对国内外潜热储热系统众多强化传热技术进行了综述与讨论.     

Heat transfer characteristics of expanded graphite matrices in metal hydride beds

The thermal conductivity of metal hydride powders and the heat transfer coefficients between metal hydride powder beds and the walls of reaction beds are usually low. When metal hydride powders are used in practical applications, heat transfer enhancement techniques have to be generally applied. Here, expanded natural graphite/metal hydride compacts are described, possessing a high-effective thermal conductivity. Furthermore, the heat transfer coefficient between expanded natural graphite pellets and the inner surface of the surrounding steel tube has been investigated.     

Numerical investigation of heat transfer enhancement in a multitube thermal energy storage heat exchanger using fins

The application of a phase change material (PCM) as thermal energy storage observed unprecedented growth due to its large latent heat storage capacity at a constant temperature. However, the design of an energy storage heat exchanger is a challenging task because of the poor thermal conductivity of PCMs. In an effort to improve the heat exchanger design, this paper presents a numerical performance investigation of a PCM-based multitube heat exchanger incorporated with two new fin configurations. The analysis of the results shows that the placement of fins is one of the important aspects, which needs to be cogitated in the design of heat exchangers.     

Heat transfer enhancement of high temperature thermal energy storage using metal foams and expanded graphite

Latent heat storage (LHS) can theoretically provide large heat storage density and significantly reduce the storage material volume by using the material’s fusion heat, Δh_m. Phase change materials (PCMs) commonly suffer from low thermal conductivities, being around 0.4 W m⁻¹ K⁻¹ for inorganic salts, which prolong the charging and discharging period. The problem of low thermal conductivity is a major issue that needs to be addressed for high temperature thermal energy storage systems. Since porous materials have high thermal conductivities and high surface areas, they can be used to form composites with PCMs to significantly enhance heat transfer. In this paper, the feasibility of using metal foams and expanded graphite to enhance the heat transfer capability of PCMs in high temperature thermal energy storage systems is investigated. The results show that heat transfer can be significantly enhanced by both metal foams and expanded graphite, thereby reducing the charging and discharging period. Furthermore, the overall performance of metal foams is superior to that of expanded graphite.     

Experimental study of the phase change and energy characteristics inside a cylindrical latent heat energy storage system: Part 2 simultaneous charging and discharging

The time mismatch between energy availability and energy demand with solar domestic hot water (SDHW) systems is often solved using energy storage. Energy storage systems typically employ water for thermal energy storage, however, water storage takes up considerable space and weight due to the large volumes required under certain conditions. A latent heat energy storage system (LHESS) may provide a valuable solution to the space and weight issue, while also correcting the energy mismatch by storing energy in phase change materials (PCMs) when it is available, dispensing energy when it is in demand, and acting as a heat exchanger when there is supply and demand simultaneously. PCMs are advantageous as energy storage materials due to their high energy density which reduces the space requirements for energy storage. However, heat transfer problems arise due to the inherently low thermal conductivity of PCMs. Simultaneous charging and discharging has not been addressed in literature making questionable the ability of a LHESS to operate as a heat exchanger during the mode of operation. The main objective of this research is to study the heat transfer processes and phase change behavior of a PCM during simultaneous charging and discharging of a LHESS.In Part 2 of this paper, experiments are performed using a vertical cylindrical LHESS which is charged and discharged simultaneously to replicate latent heat energy storage paired with a SDHW system with simultaneous energy supply and demand. Dodecanoic acid is used as the PCM. Experimental results for simultaneous operations are presented, under various scenarios and flow rates for both the hot and cold heat transfer fluids. The ability of the system to directly transfer heat between the hot and cold heat transfer fluids is studied, and the results found during consecutive, or separate, charging and discharging, presented in Part 1 of this paper, are compared to the results found during simultaneous charging and discharging. It was found that natural convection in the melted PCM clearly provides an advantage towards direct heat exchange between the hot and cold heat transfer fluid; while the low thermal conductivity of solid PCM provides a barrier to this direct energy exchange.     

Review of thermal energy storage for air conditioning systems

Thermal energy storage is very important to eradicate the discrepancy between energy supply and energy demand and to improve the energy efficiency of solar energy systems. Latent heat thermal energy storage (LHTES) is more useful than sensible energy storage due to the high storage capacity per unit volume/mass at nearly constant temperatures. This review presents the previous works on thermal energy storage used for air conditioning systems and the application of phase change materials (PCMs) in different parts of the air conditioning networks, air distribution network, chilled water network, microencapsulated slurries, thermal power and heat rejection of the absorption cooling. Recently, researchers studied the heat transfer enhancement of the thermal energy storage with PCMs because most phase change materials have low thermal conductivity, which causes a long time for charging and discharging process. It is expected that the design of latent heat thermal energy storage will reduce the cost and the volume of air conditioning systems and networks.     

The analysis of heat transfer in fixed beds of particles at low and intermediate Reynolds numbers

The dynamic response to an input pulse, of fixed beds packed with glass ballotini, has been measured over the range of particle Reynolds numbers from 1–300. The thermal conductivity of the particles, the particle to fluid heat transfer coefficient, and the coefficient of axial thermal dispersion have been found by Laplace transform analysis, Fourier transform analysis and by a numerical method, each applied to a minimum variance search. The three methods of estimation are described and compared. Agreement is found to be good over the entire range of Reynolds numbers although the sensitivity of the experiments to axial dispersion was greatest at low Reynolds numbers, while the sensitivity to fluid heat transfer coefficient and intra-particle conductivity was greatest at high Reynolds numbers.     

Evaluation of thermophysical properties of refrigerant clathrates with additives

A modeling study is conducted to evaluate the heat transfer properties of novel refrigerant clathrate-based phase change materials (PCMs). Novel PCMs with large specific energy densities are formed by using different additives in the refrigerant clathrates. Refrigerant clathrates of R134a, R1234yf and R32 are investigated at different refrigerant mass percentages with water. Glycols, sodium chloride, magnesium nitrate hexahydrate, nanoparticles of pure aluminum, copper and graphene are used as additives. Empirical correlations are used to predict the liquid-phase thermal conductivities of refrigerant clathrates and the improvement obtained with the addition of different additives. The results show that an increase in refrigerant mass percentage lowers the thermal conductivity of the refrigerant clathrate but not extensively. The addition of salt results in a minor improvement in thermal conductivity while addition of glycols as liquid additives greatly improves the liquid-phase thermal conductivity. The inclusion of nanoparticles significantly improved the thermal conductivity of the phase change material. The liquid-phase specific heat capacity, however, is not generally improved by the nano-particles as it depended on the additive used.     

An experimental study on the effect of ultrasonication on viscosity and heat transfer performance of multi-wall carbon nanotube-based aqueous nanofluids

Four samples of 1 wt% multi-walled carbon nanotube-based (MWCNT) aqueous nanofluids prepared via ultrasonication were thermally characterized. Direct imaging was done using a newly developed wet-TEM technique to assess the dispersion state of carbon nanotubes (CNT) in suspension. The effect of dispersing energy (ultrasonication) on viscosity, thermal conductivity, and the laminar convective heat transfer was studied. Results indicate that thermal conductivity and heat transfer enhancement increased until an optimum ultrasonication time was reached, and decreased on further ultrasonication. The suspensions exhibited a shear thinning behavior, which followed the Power Law viscosity model. The maximum enhancements in thermal conductivity and convective heat transfer were found to be 20% and 32%, respectively. The thermal conductivity enhancement increased considerably at temperatures greater than 24 °C. The enhancement in convective heat transfer was found to increase with axial distance. A number of mechanisms related to boundary layer thickness, micro-convective effect, particle rearrangement, possible induced convective effects due to temperature and viscosity variations in the radial direction, and the non-Newtonian nature of the samples are discussed.