Chitosan/ZIF‐8 Mixed‐Matrix Membranes for Pervaporation Dehydration of Isopropanol

Zeolitic imidazolate frameworks (ZIF‐8) nanoparticles were successfully synthesized and embedded into a chitosan (CS) polymeric matrix to prepare CS/ZIF‐8 mixed‐matrix membranes (MMMs) in order to investigate the effect of ZIF‐8 addition as novel filler on the dehydration performance of the CS polymeric membrane. MMMs were evaluated using pervaporation (PV) dehydration of isopropanol (IPA). The synthesized ZIF‐8 nanoparticles and MMMs were characterized by X‐ray diffraction, scanning electron microscopy, energy‐dispersive X‐ray spectroscopy, Fourier transform infrared spectroscopy, and a swelling study. The PV performance of the prepared MMMs with different ZIF‐8 loadings for IPA dehydration was investigated. For the ZIF‐8/CS MMMs, at the optimum loading the total flux increases significantly with low separation factor reduction. The good PV performance of the ZIF‐8‐incorporated CS membranes for dehydration of IPA is demonstrated.     

Poly(vinyl alcohol)/ZIF‐8‐NH2 mixed matrix membranes for ethanol dehydration via pervaporation

Ethanediamine‐modified zeolitic imidazolate framework (ZIF)‐8 particles (ZIF‐8‐NH₂) is synthesized and incorporated in the poly(vinyl alcohol) (PVA) matrix to fabricate novel PVA/ZIF‐8‐NH₂ mixed matrix membranes (MMMs) for pervaporation dehydration of ethanol. The PVA/ZIF‐8‐NH₂ MMMs exhibit enhanced membrane homogeneity and separation performance because of the higher hydrophilicity and restricted agglomeration of the particles, as compared to corresponding MMMs loaded with unmodified particles. The effect of ZIF‐8‐NH₂ loading in the MMMs is studied and the MMM with a 7.5 wt % ZIF‐8‐NH₂ loading shows the best pervaporation performance for ethanol dehydration at 40°C. Various characterization techniques (Fourier transform infrared, scanning electron microscope, contact angle, sorption test, etc.) are used to investigate the MMMs loaded with ZIF‐8 and ZIF‐8‐NH₂ particles. The impact of operation conditions on pervaporation performance is also performed. The performance benchmarking shows that the MMMs have superior separation factors and comparable flux to most other PVA hybrid membranes. © 2016 American Institute of Chemical Engineers AIChE J, 62: 1728–1739, 2016     

Synthesis,characterization, and performance evaluation of PES/EDA‐functionalized TiO2 mixed matrix membranes for CO2/CH4 separation

Poor adhesion between hydrophobic polymers and hydrophilic inorganic fillers is a challenge that encumbers a high separation performance of mixed matrix membrane (MMM). In this study, Titanium(IV) oxide (TiO₂) nanoparticles were functionalized using ethylenediamine (EDA) before embedment in poly(ether sulfone) (PES) polymer matrix. MMMs were synthesized through dry phase inversion technique. Membranes morphology and nanoparticles dispersion was drastically enhanced posterior amine modification indicating an improved adhesion between the polymer and filler particles. Membranes thermal stability was likewise improved as higher degradation temperatures were perceived for PES/EDA–TiO₂ MMMs. Gas separation evaluation for pure carbon dioxide (CO₂) and methane (CH₄) gases revealed a remarkably enhanced separation performance upon amine‐grafting of TiO₂ as EDA‐TiO₂ MMMs exhibited a higher separation performance as compared to MMMs with pristine TiO₂. The highest ideal separation factor achieved was 41.52 with CO₂ permeability of 10.11 Barrer at an optimum loading of 5% wt of EDA‐TiO₂ which is threefold higher as compared to neat PES membrane and approximately twofold higher than MMMs with pristine TiO₂, respectively, at the same filler loading. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45346.     

Various Techniques for Preparation of Thin‐Film Composite Mixed‐Matrix Membranes for CO2 Separation

The application of thin‐film composite mixed‐matrix membranes (TFC‐MMMs) for gas separation is widely considered as an efficient separation technology. The principal methods for the preparation of TFC‐MMMs are dip‐coating, phase inversion, and interfacial polymerization comprising different types of support layers. These methods influence the CO₂ permeation over the selective and support layers. A comprehensive review is provided for capturing new details of progress achieved in developing TFC‐MMMs with detailed performance of gas separation in the previous few years. Various preparation techniques of TFC‐MMMs and their effect on the gas separation performance of the prepared membranes are described.     

Fabrication of mixed‐matrix membranes with MOF‐derived porous carbon for CO2 separation

Mixed‐matrix membranes (MMMs) have shown great advantages but still face some challenges, such as the trade‐off between permeability and selectivity, stability, and the lack of efficient ways to enhance them simultaneously. Here, the fabrication of MMMs with metal‐organic frameworks derived porous carbons (MOF‐PCs) as fillers which exhibit selective‐facilitating CO₂ transport passage originating from interactions between fillers and CO₂ is showed. With the aid of the developed multicalcination method, MOF‐PCs with variable N‐contents were prepared and incorporated into PPO‐PEG matrix for the first time to prepare MMMs, which show excellent separation performance for CO₂/CH₄ mixture with a tunable separation performance by combining different N‐contents and surface areas of MOF‐PCs. Moreover, the developed MMMs have hydrothermal and chemical stability. This work not only presents a series of MMMs with both good separation properties and stability, it also provides useful information for guiding the fabrication of high performance MMMs for practical application. © 2018 American Institute of Chemical Engineers AIChE J, 64: 3400–3409, 2018     

Gas‐permeation performance of metal organic framework/polyimide mixed‐matrix membranes and additional explanation from the particle size angle

With MOFs of Cu₃(BTC)₂ and ZIF‐8 as the dispersed phases and four polyimides with CO₂ permeabilities ranging from 1.36 to 564 barrer as the continuous phase, the influence of metal organic frameworks on the gas‐separation properties of mixed‐matrix membranes (MMMs) was investigated. The results show that the gas permeabilities of all of the prepared MMMs greatly increased and even largely exceeded the predicted value of the Bruggeman model; for example, with the same Cu₃(BTC)₂ loading of 21.3 vol %, the O₂ permeability increase rate of our prepared Cu₃(BTC)₂/Matrimide 5218‐20 MMMs was 2.26 times, whereas that predicted by the Bruggeman model was only 1.05 times. In addition, when the gas permeability of the polymeric phase was far lower than the dispersed phase of ZIF‐8 or Cu₃(BTC)₂ compared with ZIF‐8, which had a particle size (R) around 150 nm, Cu₃(BTC)₂ of 5–15 µm showed a little better enhancing effect on the gas‐permeation performance of the MMMs. In addition to the properties of the dispersed and continuous phases, we speculated that the ratio between R of the dispersed phase to the membrane thickness (L) played an important role for MMMs; the larger R/L was, the greater the gas permeability of the MMMs was. This speculation was initially evidenced by the ZIF‐8/ODPA/TMPDA‐20 MMMs with different Ls. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45728.     

Effect of different organic amino cations on SAPO‐34 for PES/SAPO‐34 mixed matrix membranes toward CO2/CH4 separation

Mixed matrix membranes (MMMs) embedded with functionalized SAPO‐34 were successfully synthesized and characterized. Two different types of organic amino cation, namely ethylenediamine (EDA) and hexylamine (HA), were used to functionalize SAPO‐34 particles prior to MMM synthesis. In this work, the effects of different functionalizing agents on the membrane morphology, pore size, and CO₂/CH₄ gas separation properties were investigated. Surface modification of SAPO‐34 was confirmed via X‐ray photoemission spectroscopy (XPS) where the presence of nitrogen atom was observed for the samples functionalized with amino cations. The dispersion of EDA‐functionalized SAPO‐34 particles was found to have better polymer/filler interface morphology as shown by field emission scanning electron microscopy (FESEM) analysis. The gas separation performance revealed that PES containing EDA‐functionalized SAPO‐34 exhibited better CO₂/CH₄ separation performance as compared to the MMMs containing HA‐functionalized SAPO‐34. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43387.     

Single and Binary CO2/CH4 Separation of a Zeolitic Imidazolate Framework‐8 Membrane

The performance of a zeolitic imidazolate framework‐8 (ZIF‐8) membrane in single and binary CO₂/CH₄ gas separation was investigated by means of a gas transport model that included generalized Maxwell‐Stefan and binary friction models. The model concerns gas diffusion through the membrane layer, gas flow through membrane intercrystalline pores, and resistance of the support layer. The effective membrane area considering the actual area for the gas permeated through the membrane was also introduced in this model. The selective ZIF‐8 membrane was successfully synthesized using a microwave‐assisted solvothermal method on an α‐alumina support pre‐attached with ZIF‐8 seeds by solvent evaporation. The simulated data agreed well with the experimental data. The model revealed that the membrane intercrystalline pores and its effective area significantly affected the CO₂/CH₄ gas permeation and separation performance.     

Enhancement of CO2 Adsorption and CO2/N2 Selectivity on ZIF‐8 via Postsynthetic Modification

Imidazolate framework ZIF‐8 is modified via postsynthetic method using etheylenediamine to improve its adsorption performance toward CO₂. Results show that the BET surface area of the modified ZIF‐8 (ED‐ZIF‐8) increases by 39%, and its adsorption capacity of CO₂ per surface area is almost two times of that on ZIF‐8 at 298 K and 25 bar. H₂O uptake on the ED‐ZIF‐8 become obviously lower compared to the ZIF‐8. The ED‐ZIF‐8 selectivity for CO₂/N₂ adsorption gets significantly improved, and is up to 23 and 13.9 separately at 0.1 and 0.5 bar, being almost twice of those of the ZIF‐8. The isosteric heat of CO₂ adsorption (Q_st) on the ED‐ZIF‐8 becomes higher, while Q_st of N₂ gets slightly lower compared to those on the ZIF‐8 Furthermore, it suggests that the postsynthetic modification of the ZIF‐8 not only improves its adsorption capacity of CO₂ greatly, but also enhances its adsorption selectivity for CO₂/N₂/H₂O significantly. ©2013 American Institute of Chemical Engineers AIChE J, 59: 2195–2206, 2013     

Enhanced CO2 separation performance by PVA/PEG/silica mixed matrix membrane

This article focused on segregation of low concentration CO₂ from CO₂/N₂ mixture gas by implementing high‐performance facilitated transport mixed matrix membranes (MMMs) in large‐scale carbon capture techniques. These advanced, novel CO₂‐selective membrane materials were developed by embedding silica nanoparticles at different loading into the poly(vinyl alcohol) (PVA)/poly(ethylene glycol) (PEG) matrix using solution casting. In situ sol–gel technique was applied for the synthesis of the hydrophilic SiO₂ nanoparticles. The compatibility of filler‐polymer matrix plays a crucial role in the optimization of the membrane performance. The dispersion and interaction of the filler into the polymer matrix were confirmed by thermogravimetric analysis, differential scanning calorimetry, Fourier transform infrared spectroscopy, X‐ray diffraction, field emission scanning electron microscopy, contact angle tests, and swelling ratio analysis. Field emission scanning electron microscopy analysis of the synthesized MMMs established the homogeneous dispersion of the fillers in the polymer matrix. Owing to its good compatibility with PVA/PEG matrix, the inclusion of fillers significantly increased the overall separation efficiency of CO₂ within the membrane. Compared to pristine PVA/PEG membrane, PVA/PEG/silica membrane with 3.34 wt % silica loading showed pronounced improvement in its gas separation properties with 78% augmentation in CO₂ permeability and 45% enhancement in CO₂/N₂ selectivity for fixed conditions pertaining to sweep side water flow rate of 0.04 mL/min and 100 °C temperature. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46481.     

Fabrication of Homogenous Polymer‐Zeolite Nanocomposites as Mixed‐Matrix Membranes for Gas Separation

Interfacial void‐free mixed‐matrix membranes (MMMs) of polyimide (PI)/zeolite were developed using 13X and Linde type A nano‐zeolites and tested for gas separation purposes. Fabrication of a void‐free polymer‐zeolite interface was verified by the decreasing permeability developed by the MMMs for the examined gases, in comparison to the pure PI membrane. The molecular sieving effect introduced by zeolite 13X improved the CO₂/N₂ and CO₂/CH₄ selectivity of the MMMs. Separation tests indicated that the manufactured nanocomposite membrane with 30 % loading of 13X had the highest permselectivity for the gas pairs CO₂/CH₄ and CO₂/N₂ at the three examined feed pressures of 4, 8 and 12 atm.     

MOF‐Based Mixed‐Matrix Membranes in Gas Separation – Mystery and Reality

Microporous additives like nanosized metal‐organic framework (MOF) particles can improve the gas separation performance of polymer membranes. These membranes which consist of added filler particles in a continuous polymer phase are called mixed‐matrix membranes (MMM). While inorganic zeolites and organic polymers do not match well, the preparation of defect‐free MOF‐based MMMs is much easier. However, some problems can also occur during the preparation. Solutions how to avoid them and prepare perfect MMMs are given. In practical gas separation, the selectivity of the MMMs was found to be even higher than predicted by the Maxwell model.     

Matrix effect of mixed‐matrix membrane containing CO2‐selective MOFs

Facilitated mixed‐matrix membranes (MMMs) containing Cu‐metal organic frameworks (Cu‐MOFs) with high CO₂ selectivity on an asymmetric polysulfone support were fabricated and examined the effect of gas separation performance using different matrices. An amorphous poly(2‐ethyl‐2‐oxazoline) (POZ) and semicrystalline poly(amide‐6‐b‐ethylene oxide) (PEBAX^®MH 1657) block copolymer were chosen as the polymeric matrix and the effect of the matrix on CO₂ separation for MMMs containing Cu‐MOFs was investigated. The interaction of CO₂ in different matrix was investigated theoretically using the density functional theory method, and it was found that the amide segment in PEBAX would contribute more to the CO₂ solubility than ether segment. The morphological changes were investigated by differential scanning calorimetry, field emission scanning electron microscope and X‐ray diffractometer. The ideal selectivity of CO₂/N₂ was enhanced significantly with the addition of a Cu‐MOF, and the values are higher in the Cu‐MOF/PEBAX MMM compared with that in a POZ based asymmetric MMM. Improvement in the CO₂/N₂ selectivity of a Cu‐MOF/PEBAX MMM was achieved via facilitated transport by the CO₂‐selective Cu‐MOFs due to both their high adsorption selectivity of CO₂ over N₂ and the decreased crystallinity of PEBAX due to the presence of the Cu‐MOFs, which would provide a synergic effect on the CO₂ separation. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 132, 42853.     

Effect of graphene oxide on the behavior of poly(amide‐6‐b‐ethylene oxide)/graphene oxide mixed‐matrix membranes in the permeation process

Polyether‐block‐amide (Pebax)/graphene oxide (GO) mixed‐matrix membranes (MMMs) were prepared with a solution casting method, and their gas‐separation performance and mechanical properties were investigated. Compared with the pristine Pebax membrane, the crystallinity of the Pebax/GO MMMs showed a little increase. The incorporation of GO induced an increase in the elastic modulus, whereas the strain at break and tensile strength decreased. The apparent activation energies (E_p) of CO₂, N₂, H₂, and CH₄ permeation through the Pebax/GO MMMs increased because of the greater difficulty of polymer chain rotation. The E_p value of CO₂ changed from 16.5 kJ/mol of the pristine Pebax to 23.7 kJ/mol of the Pebax/GO MMMs with 3.85 vol % GO. Because of the impermeable nature of GO, the gas permeabilities of the Pebax/GO MMMs decreased remarkably with increasing GO content, in particular for the larger gases. The CO₂ permeability of the Pebax/GO MMMs with 3.85 vol % GO decreased by about 70% of that of the pristine Pebax membrane. Rather than the Maxwell model, the permeation properties of the Pebax/GO MMMs could be described successfully with the Lape model, which considered the influence of the geometrical shape and arrangement pattern of GO on the gas transport. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42624.     

Effect of gas permeation temperature and annealing procedure on the performance of binary and ternary mixed matrix membranes of polyethersulfone,SAPO‐34, and 2‐hydroxy 5‐methyl aniline

This study investigated the effect of annealing time and temperature on gas separation performance of mixed matrix membranes (MMMs) prepared from polyethersulfone (PES), SAPO‐34, and 2‐hydroxy 5‐methyl aniline (HMA). A postannealing period at 120°C for a week extensively increased the reproducibility and stability of MMMs, but for pure PES membranes no post‐annealing was necessary for stable and reproducible performance. The effect of operation temperature was also investigated. The permeabilities of H₂, CO₂, and CH₄ increased with increasing permeation temperature from 35°C to 120°C, yet CO₂/CH₄ and H₂/CH₄ selectivities decreased. PES/SAPO‐34/HMA ternary and PES/SAPO‐34 binary MMMs exhibited the highest ideal selectivity and permeability values at all temperatures, respectively. For H₂/CO₂ pair, when temperature increased from 35°C to 120°C, selectivity increased from 3.2 to 4.6 and H₂ permeability increased from 8 to 26.5 Barrer for ternary MMM, demonstrating the advantage of using this membrane at high temperatures. The activation energies were in the order of CH₄ > H₂ > CO₂ for all membranes. PES/SAPO‐34/HMA membrane had activation energies higher than that of PES/SAPO‐34 membrane, suggesting that HMA acts as a compatibilizer between the two phases. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40679.     

ZIF‐8 SURMOF Membranes Synthesized by Au‐Assisted Liquid Phase Epitaxy for Application in Gas Separation

Metal‐organic frameworks (MOFs) exhibit a huge potential for gas separation. ZIF‐8 is an interesting candidate due to its high thermal stability and its pore properties. By liquid phase epitaxy, the growth of the highly oriented surface‐anchored MOF ZIF‐8 on non‐porous and porous surfaces has been proven. The preparation of monolithic ZIF‐8 thin films supported by porous α‐Al₂O₃ substrates modified by a thin layer of Au is investigated. The layer‐by‐layer deposition process accomplished via a dipping procedure results in the formation of defect‐ or crack‐free membranes, preliminary characterized by the determination of ethane and ethene permeance.     

Fabrication and testing of mixed matrix membranes of UiO-66-NH2 in cellulose acetate for CO2 separation from model biogas

Mixed Matrix Membranes (MMMs) of UiO-66-NH₂ nanoparticles dispersed in Cellulose Acetate (CA) were prepared with filler loading of 2–20 wt%. MMMs were tested for the upgradation of model biogas (60%–40%) mixture of CH₄/CO₂ at a feed pressure of 2 bar and 1.5 bar. Detailed characterization of MMMs was performed with Fourier transform infrared spectroscopy (FTIR), Thermo-gravimetric analysis (TGA), Differential scanning calorimetry (DSC), and Field emission scanning electron microscopy (FESEM) to investigate the physical and thermal properties. MMMs formed are defects-free, voids-free, and without polymer rigidification, indicating a better filler polymer interface. MMMs showed improved CO₂ permeability while retaining the CO₂/CH₄ selectivity. The 10 wt.% UiO-66-NH₂/CA MMM showed optimum gas separation performance with CO₂ permeability of 11 Barrer and CO₂/CH₄ selectivity of 10. The UiO-66-NH₂/CA MMMs performed better when compared to the pure CA membrane. The experimental permeability and selectivity data were compared with the predicted data using Maxwell, Lewis–Nielsen, Higuchi, and Bruggeman's model.     

Pebax–polydopamine microsphere mixed‐matrix membranes for efficient CO2 separation

Novel facilitated‐transport mixed‐matrix membrane (MMM) were prepared through the incorporation of polydopamine (PDA) microspheres into a poly(amide‐b‐ethylene oxide) (Pebax MH 1657) matrix to separate CO₂–CH₄ gas mixtures. The Pebax–PDA microsphere MMMs were characterized by Fourier transform infrared spectroscopy, scanning electron microcopy, X‐ray diffraction, differential scanning calorimetry, and thermogravimetric analysis. The PDA microspheres acted as an adhesive filler and generated strong interfacial interactions with the polymer matrix; this generated a polymer chain rigidification region near the polymer–filler interface. Polymer chain rigidification usually results in a larger resistance to the transport of gas with a larger molecular diameter and a higher CO₂–CH₄ selectivity. In addition, the surface of PDA microspheres contained larger numbers of amine, imine, and catechol groups; these were beneficial to the improvement of the CO₂ separation performance. Compared with the pristine Pebax membrane, the MMM with a 5 wt % PDA microsphere loading displayed a higher gas permeability and selectivity; their CO₂ permeability and CO₂–CH₄ selectivity were increased by 61 and 60%, respectively, and surpassed the 2008 Robeson upper bound line. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44564.     

Current Status and Future Prospect of Polymer‐Layered Silicate Mixed‐Matrix Membranes for CO2/CH4 Separation

The mixed‐matrix membrane (MMM), a state‐of‐the‐art polymer‐inorganic hybrid, is a relatively recent addition to the membrane family which adopts the synergistic advantages of the polymer and inorganic phase. Although marked improvement has been achieved by MMMs in CO₂/CH₄ separation, the development of a defect‐free structure to transcend the Robeson upper bound limit remains a challenge. In previous years, a number of inorganic materials with diverse nature have been studied for CO₂/CH₄ separation; however, layered silicates have not attracted much attention despite their superior thermal and mechanical properties. Analyses of the potential of using layered silicates as inorganic fillers in MMM fabrication for CO₂/CH₄ separation are reviewed. Additionally, the immediate challenges toward successful formation of layered silicate‐based MMM and future prospects are addressed.     

Application of poly (amide-<Emphasis Type="Italic">b</Emphasis>-ethylene oxide)/zeolitic imidazolate framework nanocomposite membrane in gas separation

Mixed matrix membranes (MMMs) are gaining increasing interest in academic and industrial research due to their combined, desirable properties of both polymers and organic/inorganic filler as important materials. In this work, synthesized zeolitic imidazolate framework (ZIF-8) suspension (10–50 wt%) was directly incorporated into a [poly (amide-b-ethylene oxide) Pebax^® 1657] matrix in order to improve the gas separation performance of the membrane. Dynamic light scattering (DLS) analysis showed an average diameter of 77.4 nm for the prepared nanoparticles. The transparent membranes were characterized by scanning electron microscopy (SEM), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), Fourier transform infrared (FTIR) spectroscopy, and X-ray diffractometry (XRD). These indicated excellent dispersion of nanoparticles, which was achieved by ultrasonication before casting the solution. Incorporation of ZIF-8 as filler in the polymer matrix led to improved thermal and mechanical stability of the membranes. This was confirmed by TGA and tensile analyses, indicating good contacts provided at the polymer/filler interfaces. The effect of ZIF-8 loading (up to 50 wt%) on membrane performance was investigated and it showed an optimum loading of 30 %. Single gas (CO₂, N₂ and CH₄) permeation tests revealed rapid, enhanced permeability of the nanocomposite membranes without significant changes in selectivity (compared to those of the pristine polymeric membrane). The permeability increases for CO₂, CH₄ and N₂ in the optimum Pebax^® 1657/ZIF-8 (30 wt%) membrane were found in the stated order as 111, 88 and 99 %. The study revealed that Pebax^® 1657/ZIF-8 membranes displayed better gas permeation properties compared to those of Pebax^® 1657.