气流槽聚型紧密集聚纺力矩传递分析

为了探讨气流槽聚型紧密集聚纺纱系统集聚区内的力矩传递,首先分析了集聚区内纺纱张力矩和气流力矩的传递过程,然后分析了纱线自身回转产生的扭矩与纺纱张力矩和气流力矩的关系.研究结果表明:影响力矩传递的主要参数有纺纱张力、吸气负压值等;纺纱张力矩与气流力矩决定捻度是否会越过纤维束与凹槽底部的初始接触点上传至前钳口;适当提高吸气负压值可以缓解纺纱张力.     

气流槽聚型集聚纺纱系统三维流场的数值研究

采用三维计算流体动力(3D CFD)技术建立了气流槽聚型集聚纺纱系统集聚区域的计算流体动力学模型,应用软件Fluent 6.3对集聚区域内流场进行了并行计算,表征了集聚区域流场的流动情况,解析了集聚区域内流场的静压分布及速度分布规律.研究结果表明气流槽聚型集聚系统的集聚原理由气流集聚与形状集聚组成;接近凹槽底部时静压及气流速度的波动幅度较大,其波动次数等于集聚区圆孔的数目;气流的X轴向分量对须条进行集聚,Y轴向分量利于须条滑入凹槽底部,从而对须条进行形状集聚.     

气流槽聚型集聚纺纱系统集聚过程及机理分析

为了探讨气流槽聚型集聚纺纱系统的集聚过程和机理,首先分析了集聚过程的气流流动状况,然后利用Matlab模拟了须条在集聚气流场中的运动轨迹,并分析了气流对须条的集聚效果.研究结果表明:须条进入凹槽入口前,只受气流集聚作用,当进入凹槽后,受到气流集聚及凹槽形状集聚共同作用;气流对须条边缘纤维具有集聚作用,吸气负压大小影响气流对须条边缘纤维的集聚宽度;不同厚度须条的纤维受气流作用位置发生变化,在须条截面内发生内外转移现象.     

气流槽聚型长纤维紧密集聚纺纱系统流场模拟与分析

采用SolidWorks软件建立气流槽聚型长纤维紧密集聚纺纱系统集聚区的流场计算模型,然后运用Gambit软件进行网格划分,最后应用Fluent软件对集聚区进行流场模拟和数值计算,得出流场的静压和速度分布规律.研究结果表明:纤维束的干扰或阻挡使凹槽内部的流场速度等高线和压强等高线被分割;x,y和z轴向速度的变化规律各异,且共同完成对纤维束的气流集聚作用;气流负压值不宜过大,避免纤维束被过早吸附造成缠绕影响集聚效果.     

两种气流槽聚式集聚纺纱集聚区气流场的数值模拟

利用计算流体动力学(CFD)技术模拟金属槽聚和胶圈槽聚集聚纺纱系统的流场,解析集聚区流场的速度矢量和静压分布,比较两种气流槽聚方式集聚纺的特点.研究结果表明:相对于金属槽聚式集聚纺,胶圈槽聚式集聚纺在前罗拉与槽聚罗拉处的气流速度最大值更大,凹槽小孔表面的静压波动更小,这使得输出纱条更稳定,更利于减小加捻三角区,从而使纱条毛羽更少;负压源笛管有利于断头后多余须条的清理,其安装位置稍靠近槽聚罗拉最后一个吸风小孔则清理效果更佳.     

集聚纺集聚区气流流动规律及集聚效果的数值研究

为探讨网格圈式集聚纺集聚区气流流动规律及气流对须条的集聚效果,建立计算流体动力学(CFD)模型,对集聚纺集聚区的气流流动进行了三维数值研究,并根据计算结果就气流对须条进行集聚的机理、几个重要的结构参数及工艺参数(如吸风槽倾角、吸风槽形状、吸风槽宽度及集聚负压)对集聚效果的影响进行了分析.研究结果表明:集聚区的气流静压值低于外界的大气压力,集聚区外围越靠近吸风槽,压力越小,气流速度越高.由于内外压力差和速度差的存在,从前罗拉钳口输出的纤维须条向吸风槽汇聚,宽度逐渐变窄.吸风槽倾角为10°时有利于集聚效果的提高;弧线型和折线型吸风槽的集聚效果优于直线型吸风槽;集聚负压在一定范围内的变化对集聚效果的影响不明显;增大吸风槽宽度有利于气流对须条的集聚.     

气流槽聚型紧密纺纱系统集聚区长度设计

在研究气流槽聚型紧密纺纱系统前牵伸罗拉、前牵伸皮辊和槽型集聚罗拉对集聚区长度影响的同时,首次利用几何-概率方法表述握持须条钳口截面上一侧伸出的纤维丛长度分布,并通过实验分析得到集聚区长度的计算方法.结果表明:在气流槽聚型紧密纺纱系统中,集聚区长度受前牵伸罗拉半径的影响最大,其随着前牵伸罗拉半径的增大而增大.同时,为保证正常纺纱,避免须条在集聚区断裂造成断头,集聚区长度范围应为伸出钳口纤维累计概率为75%~100%时所对应的长度,纺棉时集聚区长度应该在20.8~38mm之间.     

网格圈负压式集聚纺集聚须条张力模型

通过对网格圈负压式集聚纺集聚须条进行几何建模、力学分析和运动学分析,建立了集聚须条的张力模型.该模型可以用来研究集聚须条张力分布,以及分析影响因素.通过求解张力模型的解析解,可知须条张力在集聚区内沿前进方向呈线性增长.通过对线密度为15.3tex的纯棉集聚纱进行模拟计算可知,须条与网格圈的摩擦因数、集聚斜槽倾角、集聚负压、集聚须条半径以及集聚管形状对须条张力的影响较为明显,并且在一定条件下得到的须条张力值在0.03~0.12cN之间.研究结果为集聚纺集聚须条的张力分析提供了方法和借鉴,并为集聚区须条单纤维的运动轨迹分析提供了理论依据.     

网格圈负压式集聚纺集聚须条附加捻度传递长度研究

研究网格圈负压式集聚纺集聚区须条的捻回传递,提出了直线形集聚斜槽集聚区须条附加捻度传递的概念.通过力学分析,建立了集聚区附加捻度传递长度的微分方程组模型,并得到模型的解析解.通过对纺制15.3 tex纯棉集聚纱的模拟计算,得知集聚须条半径、集聚须条与网格圈之间的摩擦因数、集聚斜槽倾角、集聚负压等因素对须条附加捻度传递长度的影响较为显著,并得到其附加捻度传递长度一般在10～22 mm,研究结论为直线形集聚槽槽长的设计提供理论指导.     

锥形喷气涡流加捻器的理论研究

针对一种利用气流进行加捻的锥形涡流场纺纱加捻器,采用计算流体动力学(CFD)技术进行理论分析,研究喷射气流经喷孔后在加捻器内形成的三维旋转涡流场的运动规律.结果表明:涡流腔内气流的切向速度分量分布符合旋转气流理论;加捻器内部静压呈U形分布规律.通过观察所纺纱线外观可以发现,涡流场的气流对纱体具有一定的加捻效果.     

关于转杯纺纱曲线形态和张力的力学分析

本文讨论转杯纺纱(即气流纺)杯内纱的曲线形态和张力变化,从力学分析的角度来看,在有空气阻力并有足够大的阻捻盘作用下才能使纱形成稳定的正向剥取的曲线形态。如无空气阻力并无阻捻盘存在时,那就将形成反向剥取方式的曲线形态。否则是不能满足力学平衡和功能平衡的要求的。     

Simulation and Analysis of Fiber Motion in Condensing Zone of Compact Spinning with Lattice Apron

To get fiber motion in condensing zone of compact spinning,velocity of this area is achieved by simulation,and then a bead-elastic rod fiber model is established.Based on simulation and dynamic analysis on this zone,governing equations are constructed and Runge-Kutta approach is used.Lastly,trajectories of fibers are calculated by specially designed Matlab procedure according to the^principles mentioned above.Results show that fiber motions at different initial positions are difierent;X-axis velocity component makes fibers gathering on sides of suction slot;Y-axis airflow gets fibers gradually close and then stick to the surface of lattice apron.Fiber motions also reflect that the compact spinning process in condensing zone can bedivided into three parts:fast convergence zone,adjustment convergence zone,and steady convergence zone.     

Numerical Computation in Airflow Field of Compact Spinning with Pneumatic Groove

In compact spinning with pneumatic groove,the computational fluid dynamic model,computed with parallel technologies Fluent 6.3,is developed to simulate the flow field in condensing zone with 3D computational fluid dynamic (CFD) technology.Flowing state,distribution rules of static pressure,and velocity in condensing zone are characterized and analyzed.The results show that the fiber bundle in compact spinning with pneumatic groove is compacted by airflow and the shape of the pneumatic groove,and the static pressure in condensing zone is negative,as well as the velocity of airflow in condensing zone is not zero.The fluctuation frequencies of the static pressure and velocity near the bottom of the pneumatic groove are relatively higher,and the number of the fluctuation is equal to that of the round holes in condensing zone.     

The Mechanism of Eliminating Drafting Waves in Spinning

The mechanism of the staple yarn's drafting waves during roller drafting is analyzed in this paper.It's concluded that the dynamic friction coefficient is greater than the static friction coefficient on the friction behavior of fibers, and the difference is largely responsible for the " stick-slip" motion of fibers which causes the drafting waves during drafting. In this paper,it's expected that when a high frequency undulating wave is imposed on the fiber strand in the drafting zone of roller system, the friction among fibers is dominated by the dynamic friction rather than the static friction, and thus the " stick-slip" motion will be eliminated. As a result, the fiber binding effect causing drafting waves can be significantly reduced. This hypothesis is verified by an experiment, and it can be applied in developing new spinning drafting device.     

网格圈型紧密集聚纺不同吸风槽集聚效果的模拟与分析

为明确网格圈型紧密集聚纺不同吸风槽的集聚效果,采用SolidWorks软件建立集聚区三维模型,利用Fluent6.3软件模拟直型槽、斜型槽、异型槽3种槽型集聚区的气流速度分布.研究表明,异型槽的集聚效果最好,斜型槽最有利于须条的输出,且斜型槽有使须条产生翻滚扭转的可能性.     

集聚纺集聚区须条等截面部分的力学分析

通过对集聚区内须条的集聚过程分析，建立须条的受力模型，发现须条在集聚过程中会产生附加捻度，并且对影响须条附加捻度的各种因素：异型管开槽长度、负压大小、须条和网格套圈间的摩擦因数以及异型管的曲率半径进行了分析。设计相关实验对集聚区内须条的力学模型进行了验证。结果表明所建立的集聚区内须条的力学模型是正确的。     

REPORT ON A PROJECT AIMED AT INCREASING THE STRENGTH OF FRICTION SPUN YARN BY USING A FALSE TWIST PROCESS

The lower strength of friction spun yarns has became a key problem that hinder the develop-ment of friction spinning,especially in high speeds and fine yarns.In this paper a project aimed atincreasing the strength of friction spun yarns by using a false twist process has been made.In re-ported experiment false twist was inserted into the yarn which has been formed on a friction spin-ning machine,so that it made the yarn untwist at first,then regain the twist.In the meantime draftwas applied to generate more tension than that which had been experienced during yarn formationon the friction spinning machine.It made the yarn reforming and the loosely bound fibres in thefriction spun yarn formed due to extremely low tension on the friction spinning machine becametighter.Results indicate that with the proper draft,tension and false twist the tenacity of processedyarn will increase more than 10%.This project is an attempt to discover whether improvements can be made and whether it isworth pursuing research into modifications of yarn structure.The results imply that if the yarntension can be raised during yarn formation on the friction spinning machine or a chance is offeredto the yarn to reform after the yarn formation the yarn tenacity will be increased obviously.     

Yarn Tension at Peeling Point in Rotor Spinning

Based on the work and energy principle as explained inprevious literatures,the yarn tension at peeling point inrotor spinning was analyzed and calculated numericallyin this paper.The results show how raw materials,rotorspeed,rotor diameter,yarn linear density and navel de-sign can have certain definite effects on the tension valueat the peeling point.     

摩擦纺纱工艺优化分析

本文以对摩擦纺纱质量影响较大的刺辊转速、尘笼内胆安装角和吸风负压等工艺参数作为三个因子,用通用旋转试验的方法对它们进行试验,推导出它们与各主要质量指标间的二次回归方程,作出各因子与质量指标间的等高线图,并用复合形法进行优化,求出理论工艺最佳点。试验得出,适当提高刺辊转速,有利于成纱质量的改善,但刺辊速度过高质量反而下降;吸风负压和尘笼内胆安装角对质量影响的交互作用明显,尘笼内胆安装角较小时,吸风负压的增长有利于质量改善,安装角较大时,吸风负压的增加不利于成纱质量。文章认为,适当的刺辊速度配以较小的尘笼内胆安装角和较大的吸风负压可以得到较好的工艺效果。