含氟聚合物纳米TiO2复合涂层性能研究

为了深入探讨含氟聚合物纳米TiO2复合涂层性能,在γ-甲基丙烯酰氧基丙基三甲氧基硅烷(MPT-MS)、N-甲基全氟辛基磺酰基胺基丙烯酸乙酯(MPSAEA)、甲基丙烯酸甲酯(MMA)的共聚物中利用原位复合技术引入纳米TiO2微粒,制备了均匀透明的TiO2纳米复合含氟聚合物材料.用红外光谱(FT-IR)、紫外光谱(UV-vis)、透射电镜(TEM)等表征了复合材料的形貌和结构.将聚合物用作涂层材料,用接触角测定仪、多功能电子能谱仪(XPS)和原子力量显微镜(AFM)测定了涂层与水的接触角、涂层表面的化学成分和涂层的形貌.结果表明,纳米复合聚合物可在玻片表面形成均匀光滑的涂层,涂层具有优异的疏水性.     

电刷镀纳米Ni-P-SiC复合镀层性能的研究

纳米微粒加入镀液可提高镀层的性能,用电刷镀方法制备了纳米SiC/ Ni-P复合镀层,测试了纳米SiC微粒添加量对复合镀层的硬度、耐磨性的影响,探讨了纳米SiC微粒复合镀层的强化机制及Ni-P晶化过程中的强化作用.结果表明,采用电刷镀制备工艺,能在一定程度上改善纳米微粒在镀液中的分散均匀性并能提高复合镀层性能.在Ni-P合金镀液中适量添加纳米SiC微粒(7～10 g/L),纳米SiC微粒在形成复合镀层时能起到硬质点的强化作用,同时在Ni-P晶化过程中还能在细化晶粒中起到再强化作用.不仅能使镀层硬度提高1.5～1.8倍,还能提高其耐磨性.     

等离子喷涂纳米Al2O3/TiO2复合陶瓷涂层的显微组织与性能

采用液相喷雾造粒方法将纳米级Al2O3/TiO2团聚成微米级颗粒,制备了适用于等离子喷涂的陶瓷复合粉体,并利用等离子喷涂技术成功的制备出了含有纳米结构的陶瓷涂层.利用X射线衍射、扫描电镜、透射电镜和显微硬度计等设备对涂层的微观结构和性能做了初步的检测.结果表明,涂层中含有适当比例的未熔或半熔的纳米颗粒,涂层的硬度、韧性和耐磨性等性能与普通涂层相比都有了较大提高.     

热喷涂乙烯-丙烯酸共聚物／纳米SiO2复合涂层工艺及性能

采用火焰喷涂法制备了乙烯-丙烯酸共聚物(EAA)/纳米SiO2复合涂层,并利用电子拉力机、紫外老化箱、傅立叶红外光谱仪(FTIR)、差示扫描量热仪(DSC)等手段对涂层的力学、老化及热性能等进行了分析.结果表明,在适当的喷涂工艺条件下,物料在火焰喷涂过程中没有发生氧化或降解;纳米SiO2的加入能明显提高涂层的力学及抗老化性能.当纳米SiO2质量分数为1.0%时,复合涂层综合性能最佳,涂层的自拉伸强度为33.87 MPa;经紫外老化260 h后,复合涂层强度保持率为72.3%;DSC分析表明,纳米SiO2有明显的成核剂作用,能提高复合涂层的结晶度,加快复合涂层的结晶速度.     

纳米石墨/聚氨酯复合涂层的制备及耐腐蚀性能

为研制高性能电力金具防护涂层,首先,以羟基丙烯酸树脂和异氰酸酯为主要成膜物质,纳米石墨为填料,制备了不同纳米石墨含量的纳米石墨/聚氨酯复合涂料;然后,将涂料喷涂在电力热镀锌钢上,固化干燥后得到纳米石墨/聚氨酯复合涂层;最后,测试了纳米石墨/聚氨酯复合涂层的力学性能和耐磨性,并采用模拟酸雨试验、中性盐雾试验及电化学阻抗谱（EIS）研究了纳米石墨/聚氨酯复合涂层的耐腐蚀性能。结果表明:添加纳米石墨后,涂层与热镀锌钢的附着力有所提高,纳米石墨含量为2.0wt%的纳米石墨/聚氨酯复合涂层的耐磨性比未添加纳米石墨的空白涂层提高了92%,并且涂层中纳米石墨的分布较均匀,表现出良好的耐腐蚀性能。 所得结论表明在涂层中添加适量的纳米石墨可以提高涂层的耐磨性和耐腐蚀性能,进而可将涂层用于电力金具的表面防护。      

纳米TiO2涂层耐蚀性及抗紫外老化性能研究

通过添加改性纳米TiO2获得纳米复合涂层.采用紫外线加速老化试验和盐雾试验考察纳米复合涂层的抗紫外老化腐蚀性能.利用电化学测试(EIS)监测老化过程涂层性能变化并研究了纳米TiO2材料在涂层老化过程中的作用.结果表明,纳米TiO2材料的加入能够同时提高彩涂板涂层的抗老化及耐腐蚀性能,纳米TiO2质量分数为1%左右时其抗老化及耐腐蚀性能最佳.     

涂层与镀层复合雷达波吸收性能研究

以纳米铁酸镍钴铁氧体复合Co粉、羰基铁粉等为吸收剂,并采用化学镀层和涂层方法,进行了单层、双层和三层沣涂层的吸波性能实验研究.结果表明:双层复合涂层的吸波性能较单层涂层在低频段有较大的提高;三层复合涂层的吸波性能优于双层复合涂层,三层复合涂层反射率小于-5dB的频宽为4.5～18GHz,较双层涂层提高5.4GHz.其中,镀镍层对提高吸波性能作用明显.     

纳米SiO2对火焰喷涂尼龙1010涂层力学性能的影响

为了探讨纳米SiO2对火焰喷涂尼龙1010(PA1010)涂层力学及热性能的影响,利用电子拉力机和示差扫描量热仪(DSC)对火焰喷涂PA1010/纳米SiO2复合涂层的力学性能及热性能等进行了测试.结果表明:当复合涂层配比为m(PA1010):m(n-SiO2)=100.0:1.5时,其综合性能较佳,涂层自拉伸强度为69.8 MPa,涂层与基体的结合强度为28.9 MPa;纳米SiO2有明显的异质成核作用,使复合涂层的过冷度由27.0℃下降为24.0℃;纳米SiO2能够显著提高涂层的力学性能,有助于提高复合涂层的结晶速率,具有明显的成核作用.     

低温液相化学法在合成单分散纳米微粒中的应用

单分散纳米微粒的获得,为进一步研究某一特定尺寸的纳米微粒的各种性质提供了方便.单分散纳米微粒比多分散纳米微粒具有更显著的性能,更适合于应用.国内外在这方面开展了大量的研究工作,主要报道了低温液相化学法在合成单分散金属纳米颗粒、单分散半导体纳米颗粒、单分散复合氧化物纳米颗粒、单分散聚合物纳米微球、单分散核壳结构复合纳米微粒等方面的应用情况.     

镍基-纳米SiO2复合镀层抗腐蚀性能的研究

制备了纳米氧化硅镍复合镀层材料,并利用静态浸泡法对纯镍镀层和由镀液中不同微粒含量制备的复合镀层样品的耐蚀性能进行了研究,讨论镀液中纳米微粒含量对镀层抗蚀性能的影响.并用扫描电镜观察镀层的表面形貌.     

The Effect of Substrate Pretreatment on PVD TiN Hard Coating Performance

This work comprises a study of the deposition and characterization of TiN coatings of different thicknesses on AISI M2 substrates heat-treated to different hardnesses. The effect of both substrate hardness and coating thickness on coating tribological performance was evaluated. The characterization tests included surface roughness measurement, coating thickness, micro-hardness, scratch adhesion, pin on disc, impact and corrosion tests. New findings on the impact wear behavior of TiN tempered M2 substrates were highlighted. For example, using a thin coating and tempering the substrate at 650^°C to slightly reduce the substrate hardness gave improved impact wear resistance. A maximum surface composite hardness value was obtained at 'full' substrate hardening (i.e. non-tempered) and the maximum TiN coating thickness as expected. The maximum critical load (79.2 N), in scratch adhesion tests was obtained from the fully hardened substrate with minimum TiN coating thickness. The results from corrosion tests show that tempering has an adverse effect on corrosion resistance.     

镍基纳米陶瓷颗粒脉冲电刷镀复合层的形貌及磨损性能

为了探讨不同电源电刷镀层的形貌及耐磨性,用直流电源和不同电参数脉冲电源制备了镍基纳米陶瓷颗粒(Ni/n -SiO2)复合镀层,用Quanta 200型扫描电镜、T -11球盘摩擦磨损试验机对其表面形貌、磨损性能进行了分析比较.结果表明:脉冲电刷镀Ni/n -SiO2复合镀层比直流Ni/n -SiO2复合镀层表面更平整,镀层晶粒团更加细小、孔隙率更低、耐磨性更高.纳米颗粒的复合提高了复合镀层的强度,从而避免了快镍镀层磨损中柱状晶脆性断裂磨损方式,提高了复合镀层的耐磨性;脉冲电源通过改善镀层的致密程度,减小了粘着磨损中微凸体的接触应力,使脉冲刷镀层的耐磨性优于直流刷镀层.     

耐磨耐蚀拼混树脂的制备及力学性能表征

为了使三元复合管道在腐蚀磨损和复合腐蚀等复杂工况下长寿命地使用,研制了由改性不饱和基体树脂和经偶联剂改性的SiO2粒子混合后于常温下固化反应而成的3种不同类型的耐磨耐蚀拼混树脂;对3种拼混树脂样品的力学性能(如吸水性、耐蚀性、强度、硬度及冲蚀行为等)进行了测定,着重分析了SiO2含量对拼混树脂性能的影响.结果表明,填充SiO2粒子对拼混树脂的硬度、弯曲强度、抗吸水性、静态耐蚀性以及对含固体颗粒的腐蚀性流体的动态抗冲蚀性均有不同程度的提高(尽管其拉伸强度有明显的下降),并使拼混树脂具有良好的力学性能.     

Multi-functional hybrid coatings containing silica nanoparticles and anti-corrosive acrylate monomer for scratch and corrosion resistance

Multi-functional hybrid coatings having both anti-corrosion and scratch resistance were prepared from modified silica nanoparticles and functional acrylates. To improve the dispersion properties of silica nanoparticles in the organic/inorganic hybrid coatings, the surface of the nanoparticles was modified with γ-methacryloxypropyltrimethoxysilane. The coating solution could be prepared by mixing modified silica nanoparticles, tetrasiloxane acrylate, di-acrylate monomer containing an anti-corrosion functional group, acrylic acid, and an initiator in a solvent. The mixture was then dip-coated on iron substrates and finally polymerized by ultraviolet (UV) irradiation. Corrosion and scratch resistance of the coated iron was evaluated by electrochemical impedance spectroscopy (EIS) and a pencil hardness test, respectively. From the EIS results, the coatings with tetrasiloxane acrylate and di-acrylate did not show any decrease in impedance or phase angle, even after 50 days' exposure to 0.1 M NaCl electrolyte, whereas the conventional acrylate coatings started to fail after only 24 h. A hybrid coating containing the amine-quinone functional group exhibited excellent corrosion protection properties with 4-5H pencil hardness.     

Ni-纳米TiO2复合电镀层的制备与性能研究

用电镀的方法制备出Ni-纳米TiO2复合电镀层,讨论了表面活性剂、阴极电流密度、搅拌速率等对复合镀层硬度的影响并分析了纳米TiO2的加入对复合镀层硬度、耐蚀性的影响情况.结果表明,与纯镍镀层相比,Ni-纳米TiO2复合电镀层的硬度可提高90～190 HV;添加阳离子表面活性剂分散纳米TiO2所得复合镀层硬度最高,说明阳离子表面活性剂有利于纳米TiO2-Ni复合电沉积.浸泡试验表明,在硝酸溶液中复合镀层的腐蚀速率高于纯镍镀层的腐蚀速率,但远低于未镀覆钢板的腐蚀速率;极化曲线表明,与纯镍镀层相比,复合镀层的自腐蚀电位没有显著提高.说明在复合镀层中添加纳米TiO2不能改善其耐蚀性.     

Comparative Study on Optical Properties and Scratch Resistance of Nanocomposite Coatings Incorporated with Flame Spray Pyrolyzed Silica Modified via in-situ Route and ex-situ Route

A new type of transparent scratch resistant coatings including in-situ modified SiO_2(g-SiO_2) in flame spray pyrolysis(FSP) process was prepared. The maximum content of g-SiO_2 in the coating was 15 wt%, which is higher than that of SiO_2 modified by traditional wet chemical route(l-SiO_2, only 10 wt%). The results of transmission electron microscopy have demonstrated that in-situ surface modified g-SiO_2 particles dispersed well with smaller agglomerates in the final coating, which was much better than the particles modified via wet chemical route. Visible light transmittance and haze tests were introduced to characterize the optical quality of the films. All coatings were highly transparent with the visible light transmittance of above 80%, especially for coatings containing g-SiO_2, which exhibited slightly higher visible light transmittance than l-SiO_2 embedded one. The haze value of coatings incorporated with 15wt% g-SiO_2 was 1.85%, even lower than the coating with 5 wt% l-SiO_2(haze value of 2.09%), indicating much better clarity of g-SiO_2. The excellent optical property of g-SiO_2 filled coatings was attributed to the good dispersion and distribution of particles. Nano-indention and nano-scratch tests were conducted to investigate the scratch resistance of coatings on nano-scale. The surface hardness of the coatings rose by 18% and 14%, and the average friction coefficient decreased by 15% and 11%, respectively, compared to the neat coat due to the addition of 10 wt% g-SiO_2 and l-SiO_2. The pencil hardness of the coating with 15 wt% g-SiO_2 increased from 2B for the neat coating to 2H. However, the pencil hardness of coating with 10 wt% l-SiO_2 was only H. The results showed that the g-SiO_2 embedded coatings exhibited higher scratch resistance and better optical properties.     

Al2O3纳米粒子增强锌铝基耐蚀涂层的制备及性能研究

为解决锌铝基耐蚀涂层在高速、强摩擦等特殊服役条件下的使用问题,将Al2O3纳米粒子添加到锌铝基耐蚀涂层中进行改性,以提高涂层的硬度和耐蚀性.研究了Al2O3纳米粒子及其添加量对涂层硬度、摩擦系数、附着强度、耐冲击性能和耐腐蚀性能的影响,并对涂层的微观组织和成分进行了分析.结果表明,添加Al2O3纳米粒子可显著提高锌铝基耐蚀涂层的硬度和耐蚀性能,降低摩擦系数,且对涂层的附着强度和耐冲击性能无负面影响.Al2O3纳米粒子在涂层中的均匀分散是获得涂层优异综合性能的必要条件.     

AZ91D镁合金阴极电泳漆改性前后的膜层性能

为了提高AZ91D镁合金磷化-阴极电泳层的耐蚀性能,采用分散的纳米SiO2改性阴极电泳漆。结果表明:改性后的漆膜表面有较均匀的小突起,有利于提高其与基体的附着力、漆膜的硬度及抗冲击性能;改性后的漆膜耐蚀性明显优于未改性漆膜。     

SiO2或TiO2纳米粒子/含氟聚丙烯酸酯复合涂层的制备及其防腐蚀性能

通过在含氟聚丙烯酸酯(PFHI)溶液中添加固体纳米粒子,经涂覆热固化后得到了厚度约为1 μm的SiO₂或TiO₂纳米粒子/PFHI复合涂层,考察了SiO₂或TiO₂两种纳米粒子质量分数对复合涂层表面性质和防腐蚀性能的影响。利用Tafel极化曲线和电化学交流阻抗(EIS)测试研究了复合涂层在3.5wt% NaCl溶液中的电化学防腐蚀性能,并运用XPS、衰减全反射傅里叶变换红外光谱(ATR-FTIR)、TG-DTA、SEM、光学接触角(OCA)手段对复合涂层进行表征。结果表明,添加SiO₂或TiO₂纳米粒子均可大幅提高PFHI涂层的电化学防腐蚀性能,SiO₂与PFHI质量比为0.3的SiO₂/PFHI复合涂层电荷转移阻抗值R_ct与PFHI涂层相比上升了2个数量级。SiO₂或TiO₂纳米粒子增大了涂层表面粗糙度,与PFHI紧密结合形成致密的复合涂层,提高了涂层的疏水性和致密性,从而改善了涂层的抗腐蚀性能。      

Ni-Al2O3 镶嵌镀工艺及镀层性能研究

介绍了Ni-Al2O3耐磨复合镀层的制备工艺，讨论了工艺参数对镀层质量的影响。结果表明，镀层中Ni-Al2O3的复合量随电流密度增加、电镀时间的延长和镀液温度的升高而升高，镀层的硬度、耐磨性也随之升高，复合量为70％Al2O3时的镀层耐磨性优于镀纯铁层；此外，镀层具有高的耐蚀性。