基于CFD模拟的臭氧低温氧化烧结烟气中NO过程分析

以256 m²烧结机O₃氧化烧结烟气中NO过程为研究对象,采用CFD数值模拟方法考察了含O₃喷射气体与烧结烟气流动及NO低温氧化特性。通过与76步复杂反应机理的对比验证了11步简化机理的适用性,分析了反应温度、O₃/NO摩尔比以及O₃分布特性对NO氧化效率和不同价态NO _x 转化率的影响规律。通过对简单结构反应器的模拟结果表明：NO₃稳定性较差,烟道内主要氧化产物为NO₂与N₂O₅;随反应温度升高,NO氧化效率基本保持不变,NO₂转化率提高且提升速率逐渐增大而N₂O₅呈相反规律;随O₃/NO摩尔比增大,NO氧化效率提高但提升速率逐渐减小,NO₂转化率先增大后在摩尔比高于1.25时开始减小,而各工况均产生N₂O₅且生成量逐渐增大,其原因为射流核心区可提供高O₃/NO摩尔比条件;通过优化O₃分布器结构改善O₃与烟气接触与混合条件,O₃与NO摩尔比为1.0、停留时间为0.87 s时NO氧化率可提高约12.8%,摩尔比为2.0、停留时间为1.73 s时N₂O₅转化率可提高约15.6%。     

臭氧氧化脱硝技术研究进展

区别于还原法脱硝技术,臭氧氧化脱硝技术将NO氧化为易溶于水的NO₂和N₂O₅等,结合后续吸收工艺进行脱硝。臭氧氧化脱硝技术已经广泛应用于催化裂化、工业锅炉烟气NO_x排放控制。结合臭氧氧化技术的工艺特点及反应动力学,分析了复杂烟气组分中NO氧化的选择性,重点关注臭氧与NO摩尔比、反应温度和停留时间等关键工艺参数对氧化产物组成的影响。通过阐述湿法与半干法脱硫工艺中的硫硝协同吸收原理,分析吸收剂、吸收气体组成、添加剂等因素对吸收效率的影响。在此基础上,提出臭氧氧化脱硝技术研究中存在的不足以及此技术未来的发展前景。     

Combined plasma-catalytic processing of nitrous oxide

The gliding arc discharge, combined with a catalytic bed, has been applied for nitrous oxide processing in oxygen containing gases. It has been found that under conditions of the gliding arc, nitrous oxide in mixtures with oxygen or air not only decomposes to oxygen and nitrogen, but is also oxidised to nitric oxide. The overall conversion of nitrous oxide, as well as the degree of N₂O oxidation to NO were studied as a function of its initial concentration, flow rate, and discharge power. The overall N₂O conversion and degree of oxidation to NO decreased with increasing flow rate and initial N₂O concentration, and increased with increasing discharge power. The degree of N₂O oxidation to NO varied within 20–37%. The overall conversion and degree of N₂O oxidation increased when granular dielectric materials (TiO₂, SiO₂ (quartz glass), and γ-Al₂O₃) were introduced into the reaction zone. The energy efficiency and the overall conversion of N₂O were still further increased due to catalytic effects of a number of metal oxides (CuO, NiO, MnO₂, Fe₂O₃, Co₃O₄, ZrO₂) deposited on γ-Al₂O₃. The activity of the oxide catalysts within the active power range of 300–360 W decreased in the order: CuO>Fe₂O₃>NiO>MnO₂>Co₃O₄>ZrO₂. It has been concluded that the combined plasma-catalytic processing may be an efficient way for the reduction of N₂O emissions.     

Engineering practice and economic analysis of ozone oxidation wet denitrification technology

SO₂ and NO emitted from coal-fired power plants have caused serious air pollution in China. In this study, a test system for NO oxidation using O₃ is established. The basic characteristics of NO oxidation and products forms are studied. A separate test system for the combined removal of SO₂ and NO_x is also established, and the absorption characteristics of NO_x are studied. The characteristics of NO oxidation and NO_x absorption were verified in a 35 t·h^-1 industrial boiler wet combined desulfurization and denitrification project. The operating economy of ozone oxidation wet denitrification technology is analyzed. The results show that O₃ has a high rate and strong selectivity for NO oxidation. When O₃ is insufficient, the primary oxidation product is NO₂. When O₃ is present in excess, NO₂ continues to get oxidized to N₂O₅ or NO₃. The removal efficiency of NO₂ in alkaline absorption system is low (only about 15%). NO_x removal efficiency can be improved by oxidizing NO_x to N₂O₅ or NO₃ by increasing ozone ratio. When the molar ratio of O₃/NO is 1.77, the NO_x removal efficiency reaches 90.3%, while the operating cost of removing NO_x per kilogram is 6.06 USD (NO₂).     

Catalytic activity of dispersed CuO phases towards nitrogen oxides (N2O, NO, and NO2)

A systematic reactivity study of N₂O, NO, and NO₂ on highly dispersed CuO phases over modified silica supports (SiO₂–Al₂O₃, SiO₂–TiO₂, and SiO₂–ZrO₂) has been performed. Different reaction paths for the nitrogen oxide species abatement were studied: from direct decomposition (N₂O) to selective reductions by hydrocarbons (N₂O, NO, and NO₂) and oxidation (NO to NO₂). The oxygen concentration, temperature, and contact time, were varied within suitable ranges in order to investigate the activity and in particular the selectivity in the different reactions studied. The support deeply influenced the catalytic properties of the active copper phase. The most acidic supports, SiO₂–Al₂O₃ and SiO₂–ZrO₂, led to a better activity and selectivity of CuO for the reactions of N₂O, NO, and NO₂ reductions and N₂O decomposition than SiO₂–TiO₂. The catalytic results are discussed in terms of actual turnover frequencies starting from the knowledge of the copper dispersion values.     

Low-pressure chemical and photochemical reactions of oxides of nitrogen on alumina taken as a model substance for mineral dust in relation to air pollution

The interaction of γ-Al₂O₃, taken as a model substance of tropospheric mineral dust, with N₂O, NO and NO₂ has been studied using kinetic and temperature-programmed desorption (TPD) mass-spectrometry in presence and absence of UV irradiation. At low surface coverages (<0.001 ML), adsorption of N₂O and NO₂ is accompanied by dissociation and chemiluminescence, whereas adsorption of NO does not lead to appreciable dissociation. Upon UV irradiation of Al₂O₃ in a flow of N₂O, photoinduced decomposition and desorption of N₂O take place, whereas in a flow of NO, only photoinduced desorption is observed. Dark dissociative adsorption of N₂O and NO and photoinduced N₂O dissociation apparently occur by a mechanism involving electron capture from surface F- and F⁺-centers. Photoinduced desorption of N₂O and NO may be associated with decomposition of complexes of these molecules with Lewis acid sites, V-centers or OH-groups. TPD of N₂O and NO proceeds predominantly without decomposition, while NO₂ partially decomposes to NO and O₂.     

Kinetic experiments and modeling of NO oxidation and SCR of NOx with decane over Cu- and Fe-MFI catalysts

The kinetic model of the reduction of NO to N₂ with decane, developed based on the experimental data over Fe-MFI catalyst, has been applied for the oxidation of NO to NO₂ and reduction of NO₂ to N₂ with decane over Cu-MFI catalyst. The model fits well the experimental data of oxidation of NO as well as reduction of NO to N₂. Remarkable differences have been found in performance of Cu-MFI and Fe-MFI catalysts. While Fe-MFI is more active in oxidation of NO to NO₂, Cu-MFI exhibits much higher activity in the reduction of NO with decane. The kinetic model indicates that the significantly lower activity of Fe-MFI in comparison with Cu-MFI in transformation of NO_x to nitrogen is due to higher rate of transformation of NO₂, formed in the first step by the oxidation of NO, back to NO instead to molecular nitrogen.     

Co3O4 based catalysts for NO oxidation and NOx reduction in fast SCR process

Reaction activities of several developed catalysts for NO oxidation and NO_x (NO + NO₂) reduction have been determined in a fixed bed differential reactor. Among all the catalysts tested, Co₃O₄ based catalysts are the most active ones for both NO oxidation and NO_x reduction reactions even at high space velocity (SV) and low temperature in the fast selective catalytic reduction (SCR) process. Over Co₃O₄ catalyst, the effects of calcination temperatures, SO₂ concentration, optimum SV for 50% conversion of NO to NO₂ were determined. Also, Co₃O₄ based catalysts (Co₃O₄-WO₃) exhibit significantly higher conversion than all the developed DeNO_x catalysts (supported/unsupported) having maximum conversion of NO_x even at lower temperature and higher SV since the mixed oxide Co-W nanocomposite is formed. In case of the fast SCR, N₂O formation over Co₃O₄-WO₃ catalyst is far less than that over the other catalysts but the standard SCR produces high concentration of N₂O over all the catalysts. The effect of SO₂ concentration on NO_x reduction is found to be almost negligible may be due to the presence of WO₃ that resists SO₂ oxidation.     

ABSORPTION OF NO PROMOTED BY STRONG OXIDIZING AGENTS: 1. INORGANIC OXYCHLORITES IN NITRIC ACID

Almost quantitative absorption of NO is achieved in nitric acid solutions containing sodium chlorite, sodium hypochlorite, or chlorine gas at temperatures up to 80°C and atmospheric pressure. Experiments are conducted by bubbling various mixtures of NO, NO₂ and O₂, with the balance N₂ into varying volumes of scrubbing solutions up to one dm³. When scrubbing with acidic NaClO₂, a greenish yellow color is observed in the solution when the gaseous mixture is bubbled into the liquid containing the oxidizing compound. The color is due to the presence of ClO₂ gas, an intermediate active in the oxidation of NO. Results in acidic NaClO or Cl₂ show similar results, except the intermediate that actually promotes the oxidation is HClO. These intermediates were identified spectroscopically. Material balances, determined using ion chromatography, show that the only anions in solution at NO breakthrough are NO₃^- and Cl^-.     

Identification of Neutral and Charged NxOy Surface Species by IR Spectroscopy

The infrared spectral performance of the N_xO_y species observed on oxide surfaces [N₂O, NO^-, NO, (NO)₂, N₂O₃, NO⁺, NO₂^- (different nitro and nitrito anions), NO₂, N₂O₄, N₂O₅, NO₂, and NO₃^- (bridged, bidentate, and monodentate nitrates)] is considered. The spectra of related compounds (N₂, H-, and C-containing nitrogen oxo species, C─N species, NH_x species) are also briefly discussed. Some guidelines for spectral identification of N_xO_y adspecies are proposed and the transformation of the nitrogen oxo species on catalyst surfaces are regarded.     

Role of supported metals in the selective reduction of nitrogen monoxide with hydrocarbons over metal/alumina catalysts

The promoting effect of supported metals on alumina catalyst was investigated for the reduction of nitrogen monoxide in oxygen-rich atmospheres. For NO reduction with propene over impregnated CoO/A1₂O₃, the first reaction step was found to be the oxidation of NO to NO₂ probably catalyzed by dispersed cobalt species. The next reaction step, which is the reaction of NO₂ with propene to form N₂, was considered to take place on the alumina surface. Although the activity of impregnated FeO/A1₂O₃ was low because of the presence of large iron oxide particles catalyzing propene oxidation with dioxygen, FeO/A1₂O₃ prepared with sol-gel method showed excellent deNO_x activity.     

Nitrous oxide formation in low temperature selective catalytic reduction of nitrogen oxides with V2O5/TiO2 catalysts

Nitric oxide and nitric dioxide compounds (NO_x) present in stack gases from nitric acid plants are usually eliminated by selective catalytic reduction (SCR) with ammonia. In this process, small quantities of nitrous oxide (N₂O) are produced. This undesirable molecule has a high greenhouse gas potential and a long lifetime in the atmosphere, where it can contribute to stratospheric ozone depletion. The influence of catalyst composition and some operating variables were evaluated in terms of N₂O formation, using V₂O₅/TiO₂ catalysts. High vanadia catalyst loading, nitric oxide inlet concentration and reaction temperature increase the generation of this undesirable compound. The results suggest that adsorbed ammonia not only reacts with NO via SCR, but also with small quantities of oxygen activated by the presence of NO. The mechanism proposed for N₂O generation at low temperature is based on the formation of surface V–ON species which may be produced by the partial oxidation of dissociatively adsorbed ammonia species with NO + O₂ (eventually NO₂). When these active sites are in close proximity they can interact to form an N₂O molecule. This mechanism seems to be affected by changes in the active site density produced by increasing the catalyst vanadia loading.     

Influence of NH3 and NO oxidation on the SCR reaction mechanism on copper/nickel and vanadium oxide catalysts supported on alumina and titania

The influence of ammonia and nitric oxide oxidation on the selective catalytic reduction (SCR) of NO by ammonia with copper/nickel and vanadium oxide catalysts, supported on titania or alumina have been investigated, paying special attention to N₂O formation. In the SCR reaction, the VTi catalyst had a higher activity than VAl at low temperatures, while the CuNiAl catalyst had a higher activity than CuNiTi. A linear relationship between the reaction rate of ammonia oxidation and the initial reduction temperature of the catalysts obtained by H₂-TPR showed that the formation rate of NH species in copper/nickel catalysts would be higher than in vanadia catalysts. In situ diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) showed that copper/nickel catalysts presented ammonia coordinated on Lewis acid sites, whereas ammonium ion adsorbed on Brønsted acid sites dominated on vanadia catalysts. The NO oxidation experiments revealed that copper/nickel catalysts had an increase of the NO₂ and N₂O concentrations with the temperature. NO could be adsorbed on copper/nickel catalysts and the NO₂ intermediate species could play an important role in the reaction mechanism. It was suggested that the presence of adsorbed NO₂ species could be related to the N₂O formation.     

Fourier transform IR study of NOx adsorption on a CuZSM-5 DeNOx catalyst

The adsorption and coadsorption of selective catalytic reduction (SCR) reactants and reaction products on CuZSM-5-37 containing 11 wt.-% CuO have been studied by FTIR spectroscopy. The catalyst surface is characterized by both weak acidity and weak basicity as revealed by testing with probe molecules (CO₂, NH₃, H₂O). NO₂ adsorption results in formation of different kinds of nitrates. The same species are formed when NO is coadsorbed with oxygen at 180°C. NO adsorption at ambient temperature also leads to formation of nitrates as well as of Cu²⁺NO species. In the presence of oxygen the latter are converted according to the scheme: NO → N₂O₃ → N₂O₄ → NO₂ → NO₃. It is concluded that the surface nitrates are important intermediates in the SCR process. They are thermally stable and resistant towards interaction with CO₂, N₂, O₂, and are only slightly affected by H₂O and NO. However, they posses a high oxidation ability and are fully reduced by propane at 180°C. It is concluded that one of the most important roles of oxygen in SCR by hydrocarbons is to convert NO_x into highly active surface nitrates.     

不同尺寸反应器内H2O2热分解氧化NO特性与氧化产物分析

采用实验方法研究了不同尺寸滴管炉反应器内H₂O₂热分解氧化NO特性。对比了不同H₂O₂蒸发条件对NO氧化率的影响规律。分析了气体温度、H₂O₂溶液浓度、H₂O₂：NO摩尔比、NO初始浓度及气体流量对NO氧化率的影响。检测了氧化产物并分析了产物的生成路径。结果表明：H₂O₂的快速蒸发是其热分解氧化NO的前提。减小H₂O₂液滴尺寸或液膜厚度可加速H₂O₂蒸发与分解,提高NO氧化率,扩宽NO氧化的温度范围。保证蒸发速率可削弱H₂O₂浓度对NO氧化率的影响。当H₂O₂：NO < 10时,NO氧化率随H₂O₂：NO的增加而增加;当H₂O₂：NO>10时,NO氧化率几乎不随H₂O₂：NO变化。H₂O₂热分解对于较高浓度的NO具有更高的氧化效率。H₂O₂热分解氧化NO的主要产物为NO₂。HO₂·直接将NO氧化为NO₂,·OH则先将NO转化为HONO,然后进一步氧化为NO₂。     

The bifunctional reaction pathway and dual kinetic regimes in NOx SCR by methane over cobalt mordenite catalysts

The pathway for selective reduction of NO_x by methane over Co mordenite cataysts has been studied by comparing the rates of the individual reactions (NO oxidation, CH₄ oxidation, NO₂ reduction) with that of the combined reaction (NO + O₂ + CH₄). Co⁽⁺²⁾ was exchanged into H-MOR and Na-MOR to give catalysts with different metal loading and number of support protons. Additionally, exchanged Co⁽⁺²⁾ ions were precipitated with NaOH to produce dispersed cobalt oxide on Na-MOR. The NO oxidation rate is the same for ion exchanged Co⁽⁺²⁾ ions in H-MOR and Na-MOR, but the rate of Co⁽⁺²⁾ ions is much lower than that of cobalt oxide. NO oxidation equilibrium is obtained only for those catalysts with high metal loading, cobalt oxide or run at low GHSV. Under the conditions of selective catalytic reduction, methane oxidation by O₂ is low for all catalysts. The turnover frequency of Co on Na-MOR, however, is higher than that on H-MOR. The rate of NO₂ reduction to N₂ is directly proportional to the number of support acid sites and independent of the amount of Co. Comparison of the rates and selectivities for the individual reactions with the combined reaction of NO + O₂ + CH₄ indicates that there are two types of catalysts. For the first, the NO oxidation is in equilibrium and the rate determining step is reduction of NO₂. For these catalysts, the rate (and selectivity) for formation of N₂ is identical from NO + O₂ + CH₄ and NO₂ + CH₄. These catalysts have high metal loading and few acid sites. Nevertheless, the rate of N₂ formation increases with increasing number of protons. For the second type of catalyst, NO oxidation is not in equilibrium and is the rate limiting step. For these catalysts the rate of N₂ formation increases with increasing metal loading. Neither catalyst type, however, is optimized for the maximum formation of N₂. By using a mixture of catalysts, one with high NO oxidation activity and one with a large number of Brønsted acid sites, the rate of N₂ is greater than the weighted sum of the individual catalysts. The current results support the proposal that the pathway for selective catalytic reduction is bifunctional where metal sites affect NO oxidation, while support protons catalyze the formation of N₂.     

Catalytic oxidation of HCN over a 0.5% Pt/Al2O3 catalyst

The adsorption of HCN on, its catalytic oxidation with 6% O₂ over 0.5% Pt/Al₂O₃, and the subsequent oxidation of strongly bound chemisorbed species upon heating were investigated. The observed N-containing products were N₂O, NO and NO₂, and some residual adsorbed N-containing species were oxidized to NO and NO₂ during subsequent temperature programmed oxidation. Because N-atom balance could not be obtained after accounting for the quantities of each of these product species, we propose that N₂ and was formed. Both the HCN conversion and the selectivity towards different N-containing products depend strongly on the reaction temperature and the composition of the reactant gas mixture. In particular, total HCN conversion reaches 95% above 250 °C. Furthermore, the temperature of maximum HCN conversion to N₂O is located between 200 and 250 °C, while raising the reaction temperature increases the proportion of NO_x in the products. The co-feeding of H₂O and C₃H₆ had little, if any effect on the total HCN conversion, but C₃H₆ addition did increase the conversion to NO and decrease the conversion to NO₂, perhaps due to the competing presence of adsorbed fragments of reductive C₃H₆. Evidence is also presented that introduction of NO and NO₂ into the reactant gas mixture resulted in additional reaction pathways between these NO_x species and HCN that provide for lean-NO_x reduction coincident with HCN oxidation.     

Improvement in selective catalytic reduction of nitrogen oxides by using dielectric barrier discharge

The behavior of the selective catalytic reduction of nitrogen oxides (NO_x) assisted by a dielectric barrier discharge was investigated. The principal function of the dielectric barrier discharge in the present system is to generate ozone, which is continuously fed to a chamber where the ozone and NO-rich exhaust gas (NO forms the large majority of NO_x) are mixed. In the ozonization chamber, a part of NO contained in the exhaust gas is oxidized to NO₂, and then the mixture of NO and NO₂ enters the catalytic reactor. The ozonization method proposed in this study was found to be more energy-efficient for the oxidation of NO to NO₂ than the typical nonthermal plasma process. The degree of NO oxidation was approximately equal to the amount of ozone added to the exhaust gas, implying that the decomposition of ozone into molecular oxygen was relatively slow, compared to its reaction with NO. When the exhaust gas was first treated by ozone to produce a mixture of NO and NO₂, a remarkable enhancement in the catalytic reduction of nitrogen oxides was observed. Neither NO₃ nor N₂O₅ was formed in the present system, but small amounts of ozone and N₂O (less than 5 ppm) were detected in the outlet gas.     

载体对铁基整体式催化剂上丙烯催化还原NO的影响

以Al₂O₃、SiO₂和TiO₂为载体,采用凝胶-溶胶法和浸渍法制备铁基堇青石整体式催化剂,并对其丙烯选择性催化还原NO性能进行了研究。通过N₂物理吸附/脱附、XRD、SEM、H₂-TPR、Py-FTIR和原位DRIFTS技术对催化剂进行了表征。不同载体对催化剂的表面酸性、氧化还原性能、比表面积和表面形貌有显著影响,从而导致丙烯还原NO的催化活性明显差异。C₃H₆-SCR的催化活性按Fe/Al₂O₃/CM > Fe/SiO₂/CM > Fe/TiO₂/CM依次降低。在450℃的有氧条件下,在Fe/Al₂O₃/CM上催化C₃H₆还原NO效率可达到100%,这主要是因为较好的氧化还原性能和丰富的Lewis酸性位。基于原位的DRIFTS研究表明,Lewis酸性位的增加有助于促进形成NO₂/NO₃^-物种,从而提高了催化性能。     

The effect of the Rh–Al, Pt–Al and Pt–Rh–Al surface alloys on NO conversion to N2 on alumina supported Rh, Pt and Pt–Rh catalysts

NO conversion to N₂ in the presence of methane and oxygen over 0.03 at.%Rh/Al₂O₃, 0.51 at.%Pt/Al₂O₃ and 0.34 at.%Pt–0.03 at.%Rh/Al₂O₃ catalysts was investigated.

δ-Alumina and precious metal–aluminum alloy phases were revealed by XRD and HRTEM in the catalysts.

The results of the catalytic activity investigations, with temperature-programmed as well as steady-state methods, showed that NO decomposition occurs at a reasonable rate on the alloy surfaces at temperatures up to 623 K whereas some CH₄ deNO_x takes place on δ-alumina above this temperature. A mechanism for the NO decomposition is proposed herein. It is based on NO adsorption on the precious metal atoms followed by the transfer of electrons from alloy to antibonding π orbitals of NO_(ads.) molecules. The CH₄ deNO_x was shown to occur according to an earlier proposed mechanism, via methane oxidation by NO_2(ads.) to oxygenates and then NO reduction by oxygenates to N₂.