Analytical prediction of transfer length in prestressed self-consolidating concrete girders using pull-out test results

While self-consolidating concrete (SCC) is comparable to conventional concrete (CC) in terms of strength, the comparability of SCC’s bond to steel is less well-defined. A keen understanding of SCC’s bond strength is essential to advance SCC within the prestressed concrete industry. This study presents an analytical method for predicting the transfer length of steel strands in prestressed girders using pull-out test results. The experimental data from a series of 56 pull-out tests is utilized to derive bond stress–slip relationships for 12.7 mm steel strands embedded in SCC and CC. Modification factors are used to correlate pullout bond stresses to transfer bond stresses in prestressed members, and the modified relationships are integrated in three-dimensional finite element models to predict transfer lengths in prestressed SCC girders. The analytical predictions correlate well with experimental results and transfer length requirements of current US design codes.     

Corrosion of steel reinforcement in concrete of different compressive strengths

Corrosion of steel bars embedded in concrete having compressive strengths of 20, 30 and 46 MPa was investigated. Reinforced concrete specimens were immersed in a 3% NaCl solution by weight for 1, 7 and 15 days. In order to accelerate the chemical reactions, an external current of 0.4 A was applied using portable power supply. Corrosion rate was measured by retrieving electrochemical information of polarization technique. Pull-out tests of reinforced concrete specimens were then conducted to assess the corroded steel/concrete bond characteristics.Experimental results showed that corrosion rate of steel bars and bond strength between corroded steel/concrete were dependent on concrete strength and accelerated corrosion period. As concrete strength increased from 20 to 46 MPa, corrosion rate of embedded steel decreased. First day of corrosion acceleration caused a slight increase in steel/concrete bond strength, whereas sever corrosion after 7 and 15 days of corrosion acceleration significantly reduced steel/concrete bond strength. Visual and metallographic observation of steel bars removed from concrete samples after testing revealed that the severity of corrosion reactions and reduction of steel bar diameter increased as the corrosion acceleration period increased. Presence of localized corrosion pits as well as severe corrosion grooves of steel bars was confirmed after 7 and 15 days of corrosion acceleration, respectively.     

Effect of alkali-silica reaction and freezing and thawing action on concrete–steel bond

An experimental program was conducted to investigate the effect of stresses and cracks, caused by alkali-silica reaction (ASR) and freezing and thawing (F/T), on bond between reinforcing steel and concrete. Pullout test cylinders, reinforced with 18 mm steel bars, were used to evaluate bond behavior. Concrete prisms (50 × 50 × 300 mm) were also cast to evaluate expansion and reduction in ultrasonic velocity due to ASR and F/T cycles, respectively. Specimens were cured for 40 days before being either immersed in sodium hydroxide solution of 0.5 normality in order to accelerate ASR, or subjected to different cycles of F/T. Bond behavior, expansion, and ultrasonic pulse velocity tests were carried out as ASR progressed or under F/T cycles.The progress of ASR resulted in significant losses in critical bond stress and ultimate bond strength capacity reaching as high as 44% and 24%, respectively, accompanied by a significant increase in free-end slip at failure. The loss in bond due to ASR was higher for specimens prepared using concrete with lower concrete strength and higher percentage of reactive aggregate. F/T action caused a significant reduction in critical bond stress and ultimate bond strength that reached as high as 100% and 55%, respectively, and an increase in free-end slip at failure. Neither ASR nor F/T cycles affected trends in the behavior of bond stress versus free end slip curves.     

Long-term bond performance of GFRP bars in concrete under temperature ranging from 20 °C to 80 °C

Eighty pull-out specimens were used to study the effect of temperature ranging from 20 °C to 80 °C in dry environment on bond properties between Glass Fiber Reinforced Polymer (GFRP) bars and concrete. The pullout-test specimens were subjected during 4 and 8 months to high temperatures up to 80 °C and then compared to untreated specimens (20 °C). Experimental results showed no significant reduction on bond strength for temperatures up to 60 °C. However, a maximum of 14% reduction of the bond strength was observed for 80 °C temperature after 8 months of thermal loading. For treated specimens, the coefficient β in the CMR model, which predicts the bond–stress–displacement behavior, seems to be dependant with the temperature.     

Preliminary experimental investigation of the fatigue bond behavior of CFRP confined RC beams

This paper presents the results of the first phase of a study on the effect of the confinement provided by transverse carbon fiber reinforced polymer (CFRP) sheets on the fatigue bond strength of steel reinforcing bars in concrete beams. Reinforced concrete bond-beams 150 × 250 × 2000 mm were tested. The variables examined were the area of the CFRP sheets (none or one U-wrap CFRP sheet), the reinforcing bar diameter (20 or 25 mm) and the load range applied to the specimens. The results showed that increasing the bar diameter increased the fatigue bond strength for the unwrapped beams. The CFRP sheets increased the bond strength of the bond-beams with 20 mm bars. However, for the beams with 25 mm steel bars the failure mode changed from a bond splitting failure for the unwrapped beams to a diagonal shear failure for the CFRP wrapped beams, and there was little increase in fatigue strength. Finally, the bond failure mechanism for repeated loading is described.     

Composite tubes as an alternative to steel spirals for concrete members in bending and shear

Glass fibre-reinforced polymer (GFRP) tubes are compared to steel spiral reinforcement in circular concrete members with longitudinal reinforcement and prestressing, using six beam tests. Two 324 mm diameter and 4.2 m long prestressed specimens were tested in bending. Four 219 mm diameter reinforced specimens were also tested, including two 2.43 m long beams tested in bending and two 0.6 m long beams tested in shear. In each set, one specimen was essentially a concrete-filled GFRP tube, while the other control specimen included steel spiral reinforcement of comparable hoop stiffness to that of GFRP tube. The strength of control specimens was governed by crushing and spalling of concrete cover. Unlike spiral reinforcement, GFRP tubes confined larger concrete areas and also contributed as longitudinal reinforcement, leading to increases in flexural and shear strengths, up to 113% and 69%, respectively.     

Behaviour of eccentric loading of FRP confined fibre steel reinforced concrete columns

This paper presents results of testing 16 specimens, 12 of which as columns under different eccentricities and four as beams under four point loading regime. All 16 specimens were circular in cross section and were made of reinforced concrete. Four specimens served as reference specimens and were just made of reinforced concrete. The next four specimens were wrapped with carbon fibre reinforced polymers (CFRP). The next four specimens had steel fibres added to the concrete. The final four specimens were reinforced with steel fibres and wrapped with CFRP. From each group of specimens, one specimen was tested as a column under a concentric load, the second specimen was tested as a column under 25 mm eccentricity, the third specimen was tested as a column under 50 mm eccentricity, and the final specimen was tested as a beam under four point loading regime. The experimental programme proved that the introduction of fibres as well as wrapping the specimens with FRP improve the properties of concrete, especially its ductility.     

Bond behaviour of reinforcement in self-compacting concretes

This experimental work examines the bond strength between reinforcement steel and concrete, and the top-bar effect in self-compacting concretes. Eight different concretes were used, four self-compacting (SCC) and four normally-vibrated (NVC). Tests were conducted on 200 mm cube specimens and 1500 mm high columns. It was found that, at moderate load levels, SCC performed with more stiffness, which resulted in greater mean bond stresses. The ultimate bond stresses are also somewhat greater although, due probably to the negative effects of the bleeding having less impact on failure, the differences between SCC and NVC are reduced considerably, and even disappear completely for concretes of more than 50 MPa. On the other hand, the top-bar effect is much less marked in SCC, and therefore a change in the factor that takes into account this effect in the formulas used for calculating the anchorage length of the reinforcement is proposed for these concretes.     

Impact resistance of steel fibrous concrete containing fibres of mixed aspect ratio

The paper presents results of an investigation conducted to study the impact resistance of steel fibre reinforced concrete containing fibres of mixed aspect ratio. An experimental investigation was planned in which 108 plain concrete and SFRC beam specimens of size 100 × 100 × 500 mm were tested under impact loading. The specimen incorporated three different volume fractions i.e. 1.0%, 1.5% and 2.0% of corrugated steel fibres. Each volume fraction incorporated mixed steel fibres of size 0.6 × 2.0 × 25 mm and 0.6 × 2.0 × 50 mm in different proportions. The drop weight type impact tests were conducted on the test specimens and the number of blows of the hammer required to induce first visible crack and ultimate failure of the specimen were recorded. The results are presented in terms of number of blows required as well as impact energy at first crack and ultimate failure. It has been observed that concrete containing 100% long fibres at 2.0% volume fraction gave the best performance under impact loading.     

Improvement of residual compressive strength and spalling resistance of high-strength RC columns subjected to fire

This paper investigates the spalling properties of high-strength concrete in order to improve the residual compressive strength and spalling resistance in specimens subjected to 3 h of unloading fire conditions. This study consists of three series of experiments with eighteen different specimens varying in fiber type and content, finishing material and simultaneous fiber content and lateral confinement. They were fabricated to a 300 × 300 × 600 mm mock-up size. Results of the fire test showed that the control concrete was explosive, while the specimens that contained more than 0.1 vol% of polypropylene (PP) and polyvinylalcohol (PVA) fibers were prevented from spalling. One specimen, finished by a fire endurance spray, exhibited even more severe spalling than the control concrete. The specimen containing 0.1 vol% of PP fiber and using a confining metal fabric at the same time, showed the most effective spalling resistance; in particular, the residual compressive strength ratio was even higher than that of the control concrete before the fire test. It was demonstrated that adding fibers in concrete prevented the spalling occurrence and confining metal fabric around the main bars of concrete specimens can secure the strength of structures during the conditions of elevated temperature.     

Behavior of FRP-confined concrete after high temperature exposure

This paper presents the results of an experimental program to investigate the effect of high temperature on the performance of concrete externally confined with FRP sheets. For this purpose, a two-phase experimental program was conducted. In the first phase, 42 standard 100 × 200 mm concrete cylinders were prepared. Out of these specimens, 14 cylinders were left unwrapped; 14 specimens were wrapped with one layer of CFRP sheet; and the remaining 14 specimens were wrapped with one layer of GFRP sheet. Some of the unconfined and FRP-confined specimens were exposed to room temperature; whereas, other cylinders were exposed to heating regime of 100 °C and 200 °C for a period of 1, 2 or 3 h. After high temperature exposure, specimens were tested under uniaxial compression till failure. The test results demonstrated that at a temperature of 100 °C (a little more than the glass transition temperature (T_g) of the epoxy resin), both CFRP- and GFRP-wrapped specimens experienced small loss in strength resulting from melting of epoxy. This loss of strength was more pronounced when the temperature reached 200 °C. In the second phase of the experimental program, three 100 × 100 × 650 mm concrete prisms were prepared and then overlaid by one layer of CFRP and GFRP laminates for conducting pull-off strength tests as per ASTM D4541 – 09. The objective of this testing was to evaluate the degradation in bond strength between FRP and concrete substrate when exposed to elevated temperature environments. One prism was exposed to room temperature whereas the other two specimens were exposed to heating regime of 100 °C and 200 °C for a period of 3 h. It was concluded that a significant degradation in the bond strength occurred at a temperature of 200 °C especially for CFRP-overlaid specimens.     

Influence of test specimen on experimental characterization of timber–concrete composite joints

Load-carrying capacity of timber–concrete composite joints is usually evaluated using shear tests, which still lack specific standards. Regulations EN 26891 [1] and ASTM D 5652 [2] are usually used, both for timber joints, or EUROCODE 4 [3] for steel–concrete composite joints. Questions about test execution and arrangement of specimens are frequent and recurrent [4], [5], [6]. Steel–concrete composite structures already have a standard shear test for joints (push-out), described in Johnson and Anderson [7]. These authors also discussed the many differences in the results of shear tests because of differences in test methods before EUROCODE 4 [3] standardization.This paper presents some questions about the arrangement of test specimens for shear tests in timber–concrete joints. An experimental program was performed for this reason. The aim of the work was to compare shear test results using two different series of specimens most utilized in a review of the literature: the push-out type with concrete center and timber sides and the push-out type with timber center and concrete sides. 8.0, 10.0 and 12.5 mm diameter corrugated bars were used as connectors. Eucalyptus grandis Brazilian hardwood timber glulam was used. Two-component epoxy adhesive was used to glue the connectors into the timber. Average cylinder compressive strength of the concrete was 25 MPa (28 days old). Reinforcement was 6.0 mm diameter 500 MPa-yield-stress corrugated bars.The results showed that test specimen arrangement influenced the strength and deformation characteristics of timber–concrete composite joints. The specimen with the best shear strength was the concrete–wood–concrete type, similar to those used in steel–concrete composite structures. Since the arrangement of test specimen is an important factor in joint tests, it is recommended that further efforts be made towards standardization.     

Creep effect on the behavior of concrete beams reinforced with GFRP bars subjected to different environments

The effect of different environmental conditions on the creep behavior of concrete beams reinforced with glass fiber reinforced polymer (GFRP) bars under sustained loads is investigated. This is achieved through testing concrete beams reinforced with GFRP bars and subjected to a stress level of about 20–25% of the ultimate stress of the GFRP bars. Reference beams were loaded in the temperature-controlled laboratory (24 ± 3 °C). Other test beams were either completely or partially immersed in different environments (tap-water and sea-water) at elevated temperature (40 ± 2 °C) to accelerate the reaction. During the exposure period, which lasted for ten months, strains in concrete and GFRP bars as well as the midspan deflections were recorded for all considered environmental conditions. The results show that the creep effect due to sustained loads was significant for all environments considered in the study and the highest effect was on beams subjected to wet/dry cycles of sea-water at 40 ± 2 °C.     

Permeability of high-performance concrete subjected to elevated temperature (600 °C)

Permeability is one of the most important parameters to quantify the durability of high-performance concrete. Permeability is closely related with the spalling phenomenon in concrete at elevated temperature. This parameter is commonly measured on non-thermally damaged specimens. This paper presents the results of an experimental investigation carried out to study the effect of elevated temperature on the permeability of high-performance concrete. For this purpose, three types of concrete mixtures were prepared: (i) control high-performance concrete; (ii) high-performance concrete incorporating polypropylene fibres; and (iii) high-performance concrete made with lightweight aggregates. A heating–cooling cycle was applied on 160 × 320 mm, 110 × 220 mm, and 150 × 300 mm cylindrical specimens. The maximum test temperature was kept as either 200 or 600 °C. After the thermal treatment, 65 mm thick slices were cut from each cylinder and dried prior to being subjected to permeability test. Results of thermal gradients in the concrete specimens during the heating–cooling cycles, compressive strength, and splitting tensile strength of concrete mixtures are also presented here. A relationship between the thermal damage indicators and permeability is presented.     

Effect of waste marble dust content as filler on properties of self-compacting concrete

Day by day, the amount of the marble dust (MD) as a waste material is significantly of increasing in Turkey. Therefore, the utilization of the waste MD in self-compacting concrete (SCC), as filler material, is the main objective of this study. Besides, the MD is used directly without attempting any additional process. Thus, this would be another advantage for this objective. For this purpose, MD has replaced binder of SCC at certain contents of 0, 50, 100, 150, 200, 250 and 300 kg/m³. After then, slump-flow test, L-box test and V-funnel test are conducted on fresh concrete. Furthermore, compressive strength, flexural strength, ultrasonic velocity, porosity and compactness are determined at the end of 28 days for the hardened concrete specimens. The effect of waste MD usage as filler material on capillarity properties of SCC is also investigated. According to the test results, it is concluded that the workability of fresh SCC has not been affected up to 200 kg/m³ MD content. However, the mechanical properties of hardened SCC have decreased by using MD, especially just above 200 kg/m³ content.     

Thermal expansion of self-consolidating normal and lightweight aggregate concrete at elevated temperature

In this study, the effects of aggregate type on the coefficient of thermal expansion of self-consolidating concrete produced with normal (SCC) and lightweight aggregate (SCLC) at elevated temperature were investigated. In experiments, two aggregate types, crushed limestone and pumice, were used. Different combinations of water/powder ratio and superplasticizer dosage levels were prepared for the SCC and SCLC mixtures. The total powder content (cement and mineral additives) was constant in the experiments. Thermal test was performed to accurately characterize the coefficient of thermal expansion (CTE) of SCC and SCLC aged 28 days using the dilatometer. The CTEs of SCC and SCLC were defined by measuring the linear change in length of concrete specimens subjected to a range of temperatures. Test temperatures were varied from 20 to 1000 °C at a heating rate of 5 °C/min. The results, in general, showed that SCC has higher CTE than normal weight concrete and that lightweight aggregate reduced the CTE of SCC due to their porous structure. The aggregate type has significant influence on the thermal expansion of SCC.     

Properties of self-compacting concrete mixtures containing metakaolin and blast furnace slag

Rheological, mechanical and durability properties of self-compacting concrete (SCC) mixes produced using blended binders containing metakaolin and blast furnace slag are studied. The rheological properties of SCC mix with metakaolin are characterized by significant yield stress and relatively low viscosity, while the mix with blast furnace slag shows zero yield stress and higher viscosity. The compressive strength of SCC with metakaolin grows very fast during the initial hardening period and remains significantly higher, as compared with the mix with blast furnace slag, up to 90 days. Durability properties of the mix containing metakaolin are excellent. Water absorption coefficient and water penetration depths are very low. The freeze resistance tests show zero mass loss after 56 cycles in deicing salt solution.     

Production of low cost self compacting concrete using bagasse ash

Self compacting concrete (SCC) is a development of conventional concrete, in which the use of vibrator for compaction is no more required. This property of self compacting concrete has made its use more attractive all over the world. But its initial higher supply cost over conventional concrete, has hindered its application to general construction. Therefore, for producing low cost SCC, it is prudent to look at the alternates to help reducing the SSC cost. This research is aimed at evaluating the usage of bagasse ash as viscosity modifying agent in SCC, and to study the relative costs of the materials used in SCC.In this research, the main variables are the proportion of bagasse ash, dosage of superplasticizer for flowability and water/binder ratio. The parameters kept constant are the amount of cement and water content.Test results substantiate the feasibility to develop low cost self compacting concrete using bagasse ash. In the fresh state of concrete, the different mixes of concrete have slump flow in the range of 333 mm to 815 mm, L-box ratio ranging from 0 to 1 and flow time ranging from 1.8 s to no flow (stucked). Out of twenty five different mixes, five mixes were found to satisfy the requirements suggested by European federation of national trade associations representing producers and applicators of specialist building products (EFNARC) guide for making self compacting concrete. The compressive strengths developed by the self compacting concrete mixes with bagasse ash at 28 days were comparable to the control concrete. Cost analysis showed that the cost of ingredients of specific self compacting concrete mix is 35.63% less than that of control concrete, both having compressive strength above 34 MPa.     

Effect of ferrocement confinement on behavior of concrete

In this study, the use of ferrocement as an external confinement to concrete specimens is investigated. The effectiveness of confinement is achieved by comparing the behavior of retrofitted specimens with that of conventional specimens. The primary test variable considered in this study is the concrete compressive strength. All the other parameters, such as size, shape, number of layers of wire mesh, and L/d ratio of the specimens, were kept constant. The sections chosen are circular cylinders with a size of 150 mm × 300 mm and L/d ratio of 6:1. The test results showed that the confined concrete specimens can enhance the ultimate concrete compressive strengths and failure strains.     

Assessing of the fresh concrete properties of self-compacting concrete containing sawdust ash

Evaluation of self-compactability of SCC mixes containing SDA as powder material and naphthalene sulphonate (NS) and melamine sulphonate (MS), respectively, shows that optimum workability range for the slump flow test lie between 665 mm and 680 mm, while the V-funnel test is 8.2 s and 8.4 s. These values show that adequate mix stability and self deaeration are achieved. Results of the self-compactability of the SCC mixes using the U- and L-box are within the targets and tolerance values stipulated by EFNAC (2002). These are 28.5 mm/29 mm and 0.85/0.85, respectively, for mix containing NS and MS.