Robust high-quality HfN-HfO/sub 2/ gate stack for advanced MOS device applications

In this letter, a thermally stable and high-quality HfN-HfO/sub 2/ gate stack for advanced MOS applications is reported for the first time. Negligible changes in both equivalent oxide thickness (EOT) and work function of HfN-HfO/sub 2/ gate stack are demonstrated even after 1000/spl deg/C postmetal annealing (PMA), which is attributed to the superior oxygen diffusion barrier property of HfN as well as the thermal stability of the HfN-HfO/sub 2/ interface. Therefore, even without surface nitridation prior to HfO/sub 2/ deposition, the EOT of HfN-HfO/sub 2/ gate stack can be successfully scaled down to less than 10 /spl Aring/ after 1000/spl deg/C PMA with excellent leakage and long-term reliability.     

A dual-metal gate integration process for CMOS with sub-1-nm EOT HfO/sub 2/ by using HfN replacement gate

A replacement gate process employing a HfN dummy gate and sub-1-nm equivalent oxide thickness (EOT) HfO/sub 2/ gate dielectric is demonstrated. The excellent thermal stability of the HfN-HfO/sub 2/ gate stack enables its use in high temperature CMOS processes. The replacement of HfN with other metal gate materials with work functions adequate for n- and pMOS is facilitated by a high etch selectivity of HfN with respect to HfO/sub 2/, without any degradation to the EOT, gate leakage, or time-dependent dielectric breakdown characteristics of HfO/sub 2/. By replacing the HfN dummy gate with Ta and Ni in nMOS and pMOS devices, respectively, a work function difference of /spl sim/0.8 eV between nMOS and pMOS gate electrodes is achieved. This process could be applicable to sub-50-nm CMOS technology employing ultrathin HfO/sub 2/ gate dielectric.     

HfO2 Gate Dielectrics for Future Generation of CMOS Device Application

Introduction High- k gate dielectrics have been extensivelystudied as alternates to conventional gate oxide( Si O2 ) due to the aggressive downscaling of Si O2thickness in CMOS devices,and hence the exces-sive gate leakage.Hf O2 has emerged as one...     

HfO2 Gate Dielectrics for Future Generation of CMOS Device Application

The material and electrical properties of HfO2 high-k gate dielectric are reported.In the first part,the band alignment of HfO2 and (HfO2)x(Al2O3)1-x to (100)Si substrate and their thermal stability are studied by X-ray photoelectron spectroscopy and TEM.The energy gap of (HfO2)x(Al2O3)1-x,the valence band offset,and the conduction band offset between (HfO2)x(Al2O3)1-x and the Si substrate as functions of x are obtained based on the XPS results.Our XPS results also demonstrate that both the thermal stability and the resistance to oxygen diffusion of HfO2 are improved by adding Al to form Hf aluminates.In the second part,a thermally stable and high quality HfN/HfO2 gate stack is reported.Negligible changes in equivalent oxide thickness (EOT),gate leakage,and work function (close to Si mid-gap) of HfN/HfO2 gate stack are demonstrated even after 1000℃ post-metal annealing(PMA),which is attributed to the superior oxygen diffusion barrier of HfN as well as the thermal stability of the HfN/HfO2 interface.Therefore,even without surface nitridation prior to HfO2 deposition,the EOT of HfN/HfO2 gate stack has been successfully scaled down to less than 1nm after 1000℃ PMA with excellent leakage and long-term reliability.The last part demonstrates a novel replacement gate process employing a HfN dummy gate and sub-1nm EOT HfO2 gate dielectric.The excellent thermal stability of the HfN/HfO2 gate stack enables its use in high temperature CMOS processes.The replacement of HfN with other metal gate materials with work functions adequate for n- and p-MOS is facilitated by a high etch selectivity of HfN with respect to HfO2,without any degradation to the EOT,gate leakage,or TDDB characteristics of HfO2.     

Physical and electrical characteristics of HfN gate electrode for advanced MOS devices

In this letter, the physical and electrical properties of physical vapor deposited (PVD) hafnium nitride (HfN) is studied for the first time as the metal gate electrode for advanced MOS devices applications. It is found that HfN possesses a midgap work function in tantalum nitride (TaN)/HfN/SiO/sub 2//Si MOS structures. TaN/HfN stacked metal-gated MOS capacitors exhibit negligible variations on equivalent oxide thickness (EOT), leakage current, and work function upon high-temperature treatments (up to 1000 /spl deg/C), demonstrating the excellent thermal stability of HfN metal gate on SiO/sub 2/. Our results suggest that HfN metal electrode is an ideal candidate for the fully depleted SOI and/or symmetric double gate MOS devices application.     

TDDB and polarity-dependent reliability of high-quality, ultrathin CVD HfO/sub 2/ gate stack with TaN gate electrode

In this letter, we present a comprehensive study on longterm reliability of ultrathin TaN-gated chemical vapor deposition gate stack with EOT=8.5-10.5. It is found that, due to the asymmetric band structure of HfO/sub 2/ gate stack with an interfacial layer, the HfO/sub 2/ gate stack shows polarity-dependent leakage current, critical defect density, and defect generation rate, under gate and substrate injection. However, no such polarity dependence of time-to-breakdown (T/sub BD/) is observed when T/sub BD/ is plotted as a function of gate voltage. The 10-year lifetime of an HfO/sub 2/ gate stack is projected to be Vg=-1.63 V for the equivalent oxide thickness (EOT) =8.6 and Vg=-1.88 V for EOT=10.6 at 25/spl deg/C. These excellent reliability characteristics are attributed to reduced leakage current of HfO/sub 2/ gate stack with physically thicker films that result in larger critical defect density and Weibull slope to that of SiO/sub 2/ for the same EOT. However, at 150/spl deg/C, and with area scaling to 0.1 cm/sup 2/ and low percentile of 0.01%, the maximum allowed voltages are projected to Vg=-0.6 V and -0.75 V for EOT of 8.6, and 10.6, respectively.     

Co-optimization of the metal gate/high-k stack to achieve high-field mobility >90% of SiO/sub 2/ universal mobility with an EOT=/spl sim/1 nm

HfO/sub 2/ and HfSiON gate dielectrics with high-field electron mobility greater than 90% of the SiO/sub 2/ universal mobility and equivalent oxide thickness (EOT) approaching 1 nm are successfully achieved by co-optimizing the metal gate/high-k/bottom interface stack. Besides the thickness of the high-/spl kappa/ dielectrics, the thickness of the ALD TiN metal gate and the formation of the bottom interface also play an important role in scaling EOT and achieving high electron mobility. A phase transformation is observed for aggressively scaled HfO/sub 2/ and HfSiON, which may be responsible for the high mobility and low charge trapping of the optimized HfO/sub 2/ gate stack.     

Improved electrical and reliability Characteristics of HfN--HfO/sub 2/-gated nMOSFET with 0.95-nm EOT fabricated using a gate-first Process

By using a high-temperature gate-first process, HfN--HfO/sub 2/-gated nMOSFET with 0.95-nm equivalent oxide thickness (EOT) was fabricated. The excellent device characteristics such as the sub-1-nm EOT, high electron effective mobility (peak value /spl sim/232 cm/sup 2//V/spl middot/s) and robust electrical stability under a positive constant voltage stress were achieved. These improved device performances achieved in the sub-1-nm HfN--HfO/sub 2/-gated nMOSFETs could be attributed to the low interfacial and bulk traps charge density of HfO/sub 2/ layer due to the 950/spl deg/C high-temperature source/drain activation annealing process after deposition of the HfN--HfO/sub 2/ gate stack.     

Thermally robust TaTb/sub x/N metal gate electrode for n-MOSFETs applications

In this letter, we study Terbium (Tb)-incorporated TaN (TaTb/sub x/N) as a thermally robust N-type metal gate electrode for the first time. The work function of the Ta/sub 0.94/Tb/sub 0.06/N/sub y/ metal gate is determined to be /spl sim/4.23 eV after rapid thermal anneal at 1000/spl deg/C for 30 s, and can be further tuned by varying the Tb concentration. Moreover, the TaTb/sub x/N-SiO/sub 2/ gate stack exhibits excellent thermal stability up to 1000/spl deg/C with no degradation to the equivalent oxide thickness, gate leakage, and time-dependent dielectric breakdown (TDDB) characteristics. These results suggest that Tb-incorporated TaN (TaTb/sub x/N) could be a promising metal gate candidate for n-MOSFET in a dual-metal gate Si CMOS process.     

Three-Layer laminated metal gate electrodes with tunable work functions for CMOS applications

This letter presents a novel technique for tuning the work function of a metal gate electrode. Laminated metal gate electrodes consisting of three ultrathin (/spl sim/1-nm) layers, with metal nitrides (HfN, TiN, or TaN) as the bottom and top layers and element metals (Hf, Ti, or Ta) as the middle layer, were sequentially deposited on SiO/sub 2/, followed by rapid thermal annealing annealing. Annealing of the laminated metal gate stacks at high temperatures (800/spl deg/C-1000/spl deg/C) drastically increased their work functions (as much as 1 eV for HfN-Ti-TaN at 1000/spl deg/C). On the contrary, the bulk metal gate electrodes (HfN, TiN and TaN) exhibited consistent midgap work functions with only slight variation under identical annealing conditions. The work function change of the laminated metal electrodes is attributed to the crystallization and the grain boundary effect of the laminated structures after annealing. This change is stable and not affected by subsequent high-temperature process. The three-layer laminated metal gate technique provides PMOS-compatible work functions and excellent thermal stability even after annealing at 1000/spl deg/C.     

Aggressively scaled ultra thin undoped HfO/sub 2/ gate dielectric (EOT<0.7 nm) with TaN gate electrode using engineered interface layer

The ultrathin HfO/sub 2/ gate dielectric (EOT<0.7 nm) has been achieved by using a novel "oxygen-scavenging effect" technique without incorporation of nitrogen or other "dopants" such as Al, Ti, or La. Interfacial oxidation growth was suppressed by Hf scavenging layer on HfO/sub 2/ gate dielectric with appropriate annealing, leading to thinner EOT. As the scavenging layer thickness increases, EOT becomes thinner. This scavenging technique produced a EOT of 7.1 /spl Aring/, the thinnest EOT value reported to date for "undoped" HfO/sub 2/ with acceptable leakage current, while EOT of 12.5 /spl Aring/ was obtained for the control HfO/sub 2/ film with the same physical thickness after 450/spl deg/C anneal for 30 min at forming gas ambient. This reduced EOT is attributed to "scavenging effect" that Hf metal layer consumes oxygen during anneal and suppresses interfacial reaction effectively, making thinner interface layer. Using this fabrication approach, EOT of /spl sim/ 0.9 nm after conventional self-aligned MOSFETs process was successfully obtained.     

The electrical and material characterization of hafnium oxynitride gate dielectrics with TaN-gate electrode

Electrical and material characteristics of hafnium oxynitride (HfON) gate dielectrics have been studied in comparison with HfO/sub 2/. HfON was prepared by a deposition of HfN followed by post-deposition-anneal (PDA). By secondary ion mass spectroscopy (SIMS), incorporated nitrogen in the HfON was found to pile up at the dielectric/Si interface layer. Based on the SIMS profile, the interfacial layer (IL) composition of the HfON films appeared to be like hafnium-silicon-oxynitride (HfSiON) while the IL of the HfO/sub 2/ films seemed to be hafnium-silicate (HfSiO). HfON showed an increase of 300/spl deg/C in crystallization temperature compared to HfO/sub 2/. Dielectric constants of bulk and interface layer of HfON were 21 and 14, respectively. The dielectric constant of interfacial layer in HfON (/spl sim/14) is larger than that of HfO/sub 2/ (/spl sim/7.8). HfON dielectrics exhibit /spl sim/10/spl times/ lower leakage current (J) than HfO/sub 2/ for the same EOTs before post-metal anneal (PMA), while /spl sim/40/spl times/ lower J after PMA. The improved electrical properties of HfON over HfO/sub 2/ can be explained by the thicker physical thickness of HfON for the same equivalent oxide thickness (EOT) due to its higher dielectric constant as well as a more stable interface layer. Capacitance hysteresis (/spl Delta/V) of HfON capacitor was found to be slightly larger than that of HfO/sub 2/. Without high temperature forming gas anneal, nMOSFET with HfON gate dielectric showed a peak mobility of 71 cm/sup 2//Vsec. By high temperature forming gas anneal at 600/spl deg/C, mobility improved up to 256 cm/sup 2//Vsec.     

Characterization and reliability of dual high-k gate dielectric stack (poly-Si-HfO/sub 2/-SiO/sub 2/) prepared by in situ RTCVD process for system-on-chip applications

We investigate for the first time the possibility of integrating chemical vapor deposition (CVD) HfO/sub 2/ into the multiple gate dielectric system-on-a-chip (SoC) process in the range of 6-7 nm, which supports higher voltage (2.5-5 V operation/tolerance). Results show that CVD HfO/sub 2/-SiO/sub 2/ stacked gate dielectric (EOT =6.2 nm) exhibits lower leakage current than that of SiO/sub 2/ (EOT =5.7 nm) by a factor of /spl sim/10/sup 2/, with comparable interface quality (D/sub it//spl sim/1/spl times/10/sup 10/ cm/sup -2/eV/sup -1/). The presence of negative fixed charge is observed in the HfO/sub 2/-SiO/sub 2/ gate stack. In addition, the addition of HfO/sub 2/ on SiO/sub 2/ does not alter the dominant conduction mechanism of Fowler-Nordheim tunneling in the HfO/sub 2/-SiO/sub 2/ gate stack. Furthermore, the HfO/sub 2/-SiO/sub 2/ gate stack shows longer time to breakdown T/sub BD/ than SiO/sub 2/ under constant voltage stress. These results suggest that it may be feasible to use such a gate stack for higher voltage operation in SoC, provided other key requirements such as V/sub t/ stability (charge trapping under stress) can be met and the negative fixed charge eliminated.     

Novel dual-metal gate technology using Mo-MoSi/sub x/ combination

A novel dual-metal gate technology that uses a combination of Mo-MoSi/sub x/ gate electrodes is proposed. An amorphous-Si/Mo stack was fabricated as a gate electrode for the n-channel device. It was thermally annealed to form MoSi/sub x/. Pure Mo served as the gate electrode for the p-channel device. The work functions of MoSi/sub x/ and pure Mo gates on SiO/sub 2/ are 4.38 and 4.94 eV, respectively, which are appropriate for devices with advanced transistor structures. The small increase in the work function (< 20 meV) and the negligible equivalent oxide thickness variation (< 0.08 nm) after rapid thermal annealing at 950 /spl deg/C for 30 s also demonstrate the excellent thermal stabilities of Mo and MoSi/sub x/ on SiO/sub 2/. Additional arsenic ion implantation prior to silicidation was demonstrated further to lower the work function of MoSi/sub x/ to 4.07 eV. This approach for modulating the work function makes the proposed combination of Mo-MoSi/sub x/ gate electrodes appropriate for conventional bulk devices. The developed dual-metal-gate technology on HfO/sub 2/ gate dielectric was also evaluated. The effective work functions of pure Mo and undoped MoSi/sub x/ gates on HfO/sub 2/ are 4.89 and 4.34 eV, respectively. A considerable work-function shift was observed on the high-/spl kappa/ gate dielectric. The effect of arsenic preimplantation upon the work function of the metal silicide on HfO/sub 2/ was also demonstrated, even though the range of modulation was a little reduced.     

Fully silicided NiSi gate on La/sub 2/O/sub 3/ MOSFETs

We have fabricated the fully silicided NiSi on La/sub 2/O/sub 3/ for n- and p-MOSFETs. For 900/spl deg/C fully silicided CoSi/sub 2/ on La/sub 2/O/sub 3/ gate dielectric with 1.5 nm EOT, the gate dielectric has large leakage current by possible excess Co diffusion at high silicidation temperature. In sharp contrast, very low gate leakage current density of 2/spl times/10/sup -4/ A/cm/sup 2/ at 1 V is measured for 400/spl deg/C formed fully silicided NiSi and comparable with Al gate. The extracted work function of NiSi was 4.42 eV, and the corresponding threshold voltages are 0.12 and -0.70 V for respective n- and p-MOSFETs. Electron and hole mobilities of 156 and 44 cm/sup 2//V-s are obtained for respective n- and p-MOSFETs, which are comparable with the HfO/sub 2/ MOSFETs without using H/sub 2/ annealing.     

Electrical characteristics of 8-/spl Aring/ EOT HfO/sub 2//TaN low thermal-budget n-channel FETs with solid-phase epitaxially regrown junctions

The authors demonstrate high-performing n-channel transistors with a HfO/sub 2//TaN gate stack and a low thermal-budget process using solid-phase epitaxial regrowth of the source and drain junctions. The thinnest devices have an equivalent oxide thickness (EOT) of 8 /spl Aring/, a leakage current of 1.5 A/cm/sup 2/ at V/sub G/=1 V, a peak mobility of 190 cm/sup 2//V/spl middot/s, and a drive-current of 815 /spl mu/A//spl mu/m at an off-state current of 0.1 /spl mu/A//spl mu/m for V/sub DD/=1.2 V. Identical gate stacks processed with a 1000-/spl deg/C spike anneal have a higher peak mobility at 275 cm/sup 2//V/spl middot/s, but a 5-/spl Aring/ higher EOT and a reduced drive current at 610 /spl mu/A//spl mu/m. The observed performance improvement for the low thermal-budget devices is shown to be mostly related to the lower EOT. The time-to-breakdown measurements indicate a maximum operating voltage of 1.6 V (1.2 V at 125 /spl deg/C) for a ten-year lifetime, whereas positive-bias temperature-instability measurements indicate a sufficient lifetime for operating voltages below 0.75 V.     

Electrical properties and thermal stability of CVD HfOxNy gate dielectric with poly-Si gate electrode

High-quality, ultrathin chemical vapor deposition (CVD) hafnium oxynitride (HfOxNy) gate dielectric with poly-silicon (Si) gate electrode has been investigated for the first time. This CVD HfOxNy gate dielectric film remains amorphous after 950 /spl deg/C N/sub 2/ annealing. Compared with HfO/sub 2/ films with poly-Si gate electrode and similar equivalent oxide thickness (EOT), CVD HfOxNy shows significantly reduction in leakage-current density and boron penetration and superior thermal and electrical stability.     

MOS characteristics of ultrathin CVD HfAlO gate dielectrics

Thermally stable, high-quality ultrathin (EOT=13 A) CVD HfAlO gate dielectrics with poly-Si gate electrode have been investigated for the first time. Results demonstrate that while in situ doping with Al significantly increases the crystallization temperature of HfO/sub 2/ up to 900/spl deg/C and improves its thermal stability, it also introduces negative fixed oxide charges due to Al accumulation at the HfAlO-Si interface, resulting in mobility degradation. The effects of Al concentration on crystallization temperature, fixed oxide charge density, and mobility degradation in HfAlO have been characterized and correlated.     

Thickness dependence of Weibull slopes of HfO/sub 2/ gate dielectrics

Breakdown voltage distribution, Weibull slopes, and area scaling factors have been investigated for HfO/sub 2/ gate dielectrics in order to gain a better understanding of the breakdown mechanism. Weibull slope of thick HfO/sub 2/ (e.g., /spl beta//spl ap/4 for EOT=2.5 nm) is smaller than that of SiO/sub 2/ with similar physical thickness, whereas /spl beta/ of the thinner HfO/sub 2/ (e.g., /spl beta//spl ap/2 for EOT=1.4 nm) is similar to that of SiO/sub 2/. The implication of the thickness dependence of /spl beta/ is discussed.     

Improved device performance and reliability in high /spl kappa/ HfTaTiO gate dielectric with TaN gate electrode

The device performance and reliability of higher-/spl kappa/ HfTaTiO gate dielectrics have been investigated in this letter. HfTaTiO dielectrics have been reported to have a high-/spl kappa/ value of 56 and acceptable barrier height relative to Si (1.0 eV). Through process optimization, an ultrathin equivalent oxide thickness (EOT) (/spl sim/9 /spl Aring/) has been achieved. HfTaTiO nMOSFET characteristics have been studied as well. The peak mobility of HfTaTiO is 50% higher than that of HfO/sub 2/ and its high field mobility is comparable to that of HfSiON with an intentionally grown SiO/sub 2/ interface, indicative of superior quality of the interface and bulk dielectric. In addition, HfTaTiO dielectric has a reduced stress-induced leakage current (SILC) and improved breakdown voltage compared to HfO/sub 2/ dielectric.