Thermal stability of Hf/sub x/Ta/sub y/N metal gate electrodes for advanced MOS devices

In this letter, the composition effects of hafnium (Hf) and tantalum (Ta) in Hf/sub x/Ta/sub y/N metal gate on the thermal stability of MOS devices were investigated. The work function of the Hf/sub x/Ta/sub y/N metal gate can reach a value of /spl sim/4.6 eV (midgap of silicon) by suitably adjusting the Hf and Ta compositions. In addition, with a small amount of Hf incorporated into a TaN metal gate, excellent thermal stability of electrical properties, including the work function, the equivalent oxide thickness, interface trap density and defect generation rate characteristics, can be achieved after a post-metal anneal up to 950/spl deg/C for 45 s. Experimental results indicate that Ta-rich Hf/sub x/Ta/sub y/N is a promising metal gate for advanced MOS devices.     

Three-Layer laminated metal gate electrodes with tunable work functions for CMOS applications

This letter presents a novel technique for tuning the work function of a metal gate electrode. Laminated metal gate electrodes consisting of three ultrathin (/spl sim/1-nm) layers, with metal nitrides (HfN, TiN, or TaN) as the bottom and top layers and element metals (Hf, Ti, or Ta) as the middle layer, were sequentially deposited on SiO/sub 2/, followed by rapid thermal annealing annealing. Annealing of the laminated metal gate stacks at high temperatures (800/spl deg/C-1000/spl deg/C) drastically increased their work functions (as much as 1 eV for HfN-Ti-TaN at 1000/spl deg/C). On the contrary, the bulk metal gate electrodes (HfN, TiN and TaN) exhibited consistent midgap work functions with only slight variation under identical annealing conditions. The work function change of the laminated metal electrodes is attributed to the crystallization and the grain boundary effect of the laminated structures after annealing. This change is stable and not affected by subsequent high-temperature process. The three-layer laminated metal gate technique provides PMOS-compatible work functions and excellent thermal stability even after annealing at 1000/spl deg/C.     

Improving the electrical integrity of Cu-CoSi/sub 2/ contacted n/sup +/p junction diodes using nitrogen-incorporated Ta films as a diffusion barrier

The study on improving the electrical integrity of Cu-CoSi/sub 2/ contacted-junction diodes by using the reactively sputtered TaN/sub x/ as a diffusion barrier is presented in this paper. In this study, the Cu (300 nm)-CoSi/sub 2/ (50 nm)/n/sup +/p junction diodes were intact with respect to metallurgical reaction up to a 350/spl deg/C thermal annealing while the electrical characteristics started to degrade after annealing at 300/spl deg/C in N/sub 2/ ambient for 30 min. With the addition of a 50-nm-thick TaN/sub x/ diffusion barrier between Cu and CoSi/sub 2/, the junction diodes were able to sustain annealing up to 600/spl deg/C without losing the basic integrity of the device characteristics, and no metallurgical reaction could be observed even after a 750/spl deg/C annealing in a furnace. In addition, the structure of TaN/sub x/ layers deposited on CoSi/sub 2/ at various nitrogen flow rates has been investigated. The TaN/sub x/ film with small grain sizes deposited at nitrogen flow ratios exceeding 10% shows better barrier capability against Cu diffusion than the others.     

Physical and electrical characteristics of HfN gate electrode for advanced MOS devices

In this letter, the physical and electrical properties of physical vapor deposited (PVD) hafnium nitride (HfN) is studied for the first time as the metal gate electrode for advanced MOS devices applications. It is found that HfN possesses a midgap work function in tantalum nitride (TaN)/HfN/SiO/sub 2//Si MOS structures. TaN/HfN stacked metal-gated MOS capacitors exhibit negligible variations on equivalent oxide thickness (EOT), leakage current, and work function upon high-temperature treatments (up to 1000 /spl deg/C), demonstrating the excellent thermal stability of HfN metal gate on SiO/sub 2/. Our results suggest that HfN metal electrode is an ideal candidate for the fully depleted SOI and/or symmetric double gate MOS devices application.     

Effect of the composition on the electrical properties of TaSi/sub x/N/sub y/ metal gate electrodes

In this letter, the effect of silicon and nitrogen on the electrical properties of TaSi/sub x/N/sub y/ gate electrode were investigated. The TaSi/sub x/N/sub y/ films were deposited on SiO/sub 2/ using reactive cosputtering of Ta and Si target in Ar and N/sub 2/ ambient. The thermal stability of TaSi/sub x/N/sub y//SiO/sub 2//p-type Si stacks was evaluated by measuring the flatband voltage and equivalent oxide thickness at 400/spl deg/C and 900/spl deg/C in Ar. It was found that under high temperature anneals, Si-rich TaSi/sub x/N/sub y/ films increased and this was attributed to the formation of a reaction layer at the electrode-dielectric interface. Reducing the Si content alone did not prevent the formation of this reaction layer while removing Si completely by utilizing TaN resulted in work functions that were too high. The presence of both Si and N was deemed necessary and their content was critical in obtaining optimized TaSi/sub x/N/sub y/ gates that are suitable for NMOS devices.     

Self-aligned nickel, cobalt/tantalum nitride stacked-gate pMOSFETs fabricated with a low temperature process after metal electrode deposition

This letter reports the first replacement (Damascene) metal gate pMOSFETs fabricated with Ni/TaN, Co/TaN stacked electrode, where Ni or Co is in direct contact with the gate SiO/sub 2/, to adjust the electrode metal work function and TaN is used as the filling material for the gate electrode to avoid wet etching and CMP problems. The process is similar to the fabrication of traditional self-aligned polysilicon gate MOSFETs, except that in the back end (after the source/drain implants are activated) a few processing steps are added to replace the polysilicon with metal. Our data show that the Ni or Co/TaN gate electrode has the right work function for the pMOSFETs. The metal gate process can reduce the gate resistivity. Thermal stability of the stacked electrodes is studied and the result is reported in this paper. The damascene process flow bypasses high temperature steps (> 400/spl deg/C)critical for metal gate and hi k materials. This paper demonstrates that a low temperature anneal (300/spl deg/C) can improve the device performance. In this paper, the gate dielectrics is SiO/sub 2/.     

Fermi-level pinning induced thermal instability in the effective work function of TaN in TaN/SiO/sub 2/ gate stack

In this letter, we demonstrate for the first time that the Fermi-level pinning caused by the formation of Ta(N)-Si bonds at the TaN/SiO/sub 2/ interface is responsible for the thermal instability of the effective work function of TaN in TaN/SiO/sub 2/ devices after high temperature rapid thermal annealing (RTA). Because of weak charge transfer between Hf and Ta(N) and hence negligible pinning effect at the TaN/HfO/sub 2/ interface, the effective work function of TaN is significantly more thermally stable on HfO/sub 2/ than on SiO/sub 2/ dielectric during RTA. This finding provides a guideline for the work function tuning and the integration of metal gate with high-/spl kappa/ dielectric for advanced CMOS devices.     

Robust high-quality HfN-HfO/sub 2/ gate stack for advanced MOS device applications

In this letter, a thermally stable and high-quality HfN-HfO/sub 2/ gate stack for advanced MOS applications is reported for the first time. Negligible changes in both equivalent oxide thickness (EOT) and work function of HfN-HfO/sub 2/ gate stack are demonstrated even after 1000/spl deg/C postmetal annealing (PMA), which is attributed to the superior oxygen diffusion barrier property of HfN as well as the thermal stability of the HfN-HfO/sub 2/ interface. Therefore, even without surface nitridation prior to HfO/sub 2/ deposition, the EOT of HfN-HfO/sub 2/ gate stack can be successfully scaled down to less than 10 /spl Aring/ after 1000/spl deg/C PMA with excellent leakage and long-term reliability.     

Thermally robust HfN metal as a promising gate electrode for advanced MOS device applications

A systematic study of thermally robust HfN metal gate on conventional SiO/sub 2/ and HfO/sub 2/ high-/spl kappa/ dielectrics for advanced CMOS applications is presented. Both HfN-SiO/sub 2/ and HfN-HfO/sub 2/ gate stacks demonstrates robust resistance against high-temperature rapid thermal annealing (RTA) treatments (up to 1000/spl deg/C), in terms of thermal stability of equivalent oxide thickness (EOT), work function, and leakage current. This excellent property is attributed to the superior oxygen diffusion barrier of HfN as well as the chemical stability of HfN-HfO/sub 2/ and HfN-SiO/sub 2/ interfaces. For both gate dielectrics, HfN metal shows an effective mid-gap work function. Furthermore, the EOT of HfN-HfO/sub 2/ gate stack has been successfully scaled down to less than 10 /spl Aring/ with excellent leakage, boron penetration immunity, and long-term reliability even after 1000/spl deg/C annealing, without using surface nitridation prior to HfO/sub 2/ deposition. As a result, the mobility is improved significantly in MOSFETs with HfN-HfO/sub 2/ gate stack. These results suggest that HfN metal electrode is an ideal candidate for ultrathin body fully depleted silicon-on-insulator (SOI) and symmetric double-gate MOS devices.     

Electrical characteristics of 8-/spl Aring/ EOT HfO/sub 2//TaN low thermal-budget n-channel FETs with solid-phase epitaxially regrown junctions

The authors demonstrate high-performing n-channel transistors with a HfO/sub 2//TaN gate stack and a low thermal-budget process using solid-phase epitaxial regrowth of the source and drain junctions. The thinnest devices have an equivalent oxide thickness (EOT) of 8 /spl Aring/, a leakage current of 1.5 A/cm/sup 2/ at V/sub G/=1 V, a peak mobility of 190 cm/sup 2//V/spl middot/s, and a drive-current of 815 /spl mu/A//spl mu/m at an off-state current of 0.1 /spl mu/A//spl mu/m for V/sub DD/=1.2 V. Identical gate stacks processed with a 1000-/spl deg/C spike anneal have a higher peak mobility at 275 cm/sup 2//V/spl middot/s, but a 5-/spl Aring/ higher EOT and a reduced drive current at 610 /spl mu/A//spl mu/m. The observed performance improvement for the low thermal-budget devices is shown to be mostly related to the lower EOT. The time-to-breakdown measurements indicate a maximum operating voltage of 1.6 V (1.2 V at 125 /spl deg/C) for a ten-year lifetime, whereas positive-bias temperature-instability measurements indicate a sufficient lifetime for operating voltages below 0.75 V.     

Novel dual-metal gate technology using Mo-MoSi/sub x/ combination

A novel dual-metal gate technology that uses a combination of Mo-MoSi/sub x/ gate electrodes is proposed. An amorphous-Si/Mo stack was fabricated as a gate electrode for the n-channel device. It was thermally annealed to form MoSi/sub x/. Pure Mo served as the gate electrode for the p-channel device. The work functions of MoSi/sub x/ and pure Mo gates on SiO/sub 2/ are 4.38 and 4.94 eV, respectively, which are appropriate for devices with advanced transistor structures. The small increase in the work function (< 20 meV) and the negligible equivalent oxide thickness variation (< 0.08 nm) after rapid thermal annealing at 950 /spl deg/C for 30 s also demonstrate the excellent thermal stabilities of Mo and MoSi/sub x/ on SiO/sub 2/. Additional arsenic ion implantation prior to silicidation was demonstrated further to lower the work function of MoSi/sub x/ to 4.07 eV. This approach for modulating the work function makes the proposed combination of Mo-MoSi/sub x/ gate electrodes appropriate for conventional bulk devices. The developed dual-metal-gate technology on HfO/sub 2/ gate dielectric was also evaluated. The effective work functions of pure Mo and undoped MoSi/sub x/ gates on HfO/sub 2/ are 4.89 and 4.34 eV, respectively. A considerable work-function shift was observed on the high-/spl kappa/ gate dielectric. The effect of arsenic preimplantation upon the work function of the metal silicide on HfO/sub 2/ was also demonstrated, even though the range of modulation was a little reduced.     

BC high-/spl kappa//metal gate Ge/C alloy pMOSFETs fabricated directly on Si (100) substrates

Buried-channel (BC) high-/spl kappa//metal gate pMOSFETs were fabricated on Ge/sub 1-x/C/sub x/ layers for the first time. Ge/sub 1-x/C/sub x/ was grown directly on Si (100) by ultrahigh-vacuum chemical vapor deposition using methylgermane (CH/sub 3/GeH/sub 3/) and germane (GeH/sub 4/) precursors at 450/spl deg/C and 5 mtorr. High-quality films were achieved with a very low root-mean-square roughness of 3 /spl Aring/ measured by atomic force microscopy. The carbon (C) content in the Ge/sub 1-x/C/sub x/ layer was approximately 1 at.% as measured by secondary ion mass spectrometry. Ge/sub 1-x/C/sub x/ BC pMOSFETs with an effective oxide thickness of 1.9 nm and a gate length of 10 /spl mu/m exhibited high saturation drain current of 10.8 /spl mu/A//spl mu/m for a gate voltage overdrive of -1.0 V. Compared to Si control devices, the BC pMOSFETs showed 2/spl times/ enhancement in the saturation drain current and 1.6/spl times/ enhancement in the transconductance. The I/sub on//I/sub off/ ratio was greater than 5/spl times/10/sup 4/. The improved drain current represented an effective hole mobility enhancement of 1.5/spl times/ over the universal mobility curve for Si.     

Replacement metal-gate NMOSFETs with ALD TaN/EP-Cu, PVD Ta, and PVD TaN electrode

This work reports the first replacement (damascene) metal gate NMOSFETs with atomic layer deposition (ALD) TaN/PVD and electroplated Cu as the stacked gate electrode. Transistors with PVD TaN and PVD Ta electrode are also fabricated. Our data show that ALD TaN has the right work function for the N-MOSFETs. The Cu damascene process can reduce the gate resistivity. The ALD process has the advantage of reducing the stress and radiation damage to the gate oxide. The damascene process flow bypasses high temperature steps (>600/spl deg/C)-critical for metal gate and high-k materials.     

Advanced HfTaON/SiO/sub 2/ gate stack with high mobility and low leakage current for low-standby-power application

A novel HfTaON/SiO/sub 2/ gate stack has been investigated for low-standby-power (LSTP) CMOS application. This gate stack exhibited good physical and electrical characteristics, including good thermal stability up to 1000 /spl deg/C, low gate-leakage current, excellent interface properties, and superior electron and hole mobility (100% and 96% of universal curves at 0.8 MV/cm). The excellent characteristics observed in HfTaON/SiO/sub 2/ suggest that it may be a very promising gate stack for advanced LSTP CMOS application.     

Electrical properties of amorphous high-/spl kappa/ HfTaTiO gate dielectric with dielectric constants of 40-60

High-quality Hf-based gate dielectrics with dielectric constants of 40-60 have been demonstrated. Laminated stacks of Hf, Ta, and Ti with a thickness of /spl sim/10 /spl Aring/ each was deposited on Si followed by rapid thermal anneal. X-ray diffraction analysis showed that the crystallization temperature of the laminated dielectric stack is increased up to 900/spl deg/C. The excellent electrical properties of HfTaTiO dielectrics with TaN electrode have been demonstrated, including low interface state density (D/sub it/), leakage current, and trap density. The effect of binary and ternary laminated metals on the enhancement of dielectric constant and electrical properties has been studied.     

Work-Function Tuning of TaN by High-Temperature Metal Intermixing Technique for Gate-First CMOS Process

This letter investigates the feasibility of adjusting the work function (WF) of TaN metal gate by intermixing (InM) of ultra-thin TaN/Metal stacks at high temperature. This could be useful for the integration of dual-WF metal gates in a gate-first CMOS process without exposing gate dielectric during metal-etching process. TaN/Tb and TaN/Ir stacks were studied, and it is found that the WF of TaN can be readily modulated through metal InM in TaN/Tb stack after high-temperature treatment$(sim$1000$^circhboxC)$, which simulates the source/drain dopant activation process in a gate-first CMOS process. Factors affecting the InM process will be discussed. Successful transistor threshold voltage adjustment by$sim$300 mV on high-$kappa$$hboxHfTaON/HfO_2$dielectrics has also been demonstrated in TaN/Tb stack using this technique.     

N-type Schottky barrier source/drain MOSFET using ytterbium silicide

Ytterbium silicide, for the first time, was used to form the Schottky barrier source/drain (S/D) of N-channel MOSFETs. The device fabrication was performed at low temperature, which is highly preferred in the establishment of Schottky barrier S/D transistor (SSDT) technology, including the HfO/sub 2/ gate dielectric, and HaN/TaN metal gate. The YbSi/sub 2 - x/ silicided N-SSDT has demonstrated a very promising characteristic with a recorded high I/sub on//l/sub off/ ratio of /spl sim/10/sup 7/ and a steep subthreshold slope of 75 mV/dec, which is attributed to the lower electron barrier height and better film morphology of the YbSi/sub 2 - x//Si contact compared with other self-aligned rare earth metal-(Erbium, Terbium, Dysprosium) silicided Schottky junctions.     

The thermal stability of one-transistor ferroelectric memory with Pt-Pb/sub 5/Ge/sub 3/O/sub 11/-Ir-poly-SiO/sub 2/-Si gate stack

The thermal stability of one-transistor ferroelectric nonvolatile memory devices with a gate stack of Pt-Pb/sub 5/Ge/sub 3/O/sub 11/-Ir-Poly-SiO/sub 2/-Si was characterized in the temperature range of -10/spl deg/C to 150/spl deg/C. The memory windows decrease when the temperatures are higher than 60/spl deg/C. The drain currents (I/sub D/) after programming to on state decrease with increasing temperature. The drain currents (I/sub D/) after programming to off state increase with increasing temperature. The ratio of drain current (I/sub D/) at on state to that at off state drops from 7.5 orders of magnitude to 3.5 orders of magnitude when the temperature increases from room temperature to 150/spl deg/C. On the other hand, the memory window and the ratio of I/sub D/(on)/I/sub D/(off) of the one-transistor memory device displays practically no change when the temperature is reduced from room temperature to -10/spl deg/C. One-transistor (1T) memory devices also show excellent thermal imprint properties. Retention properties of 1T memory devices degrade with increasing temperature over 60/spl deg/C.     

ScN/sub x/ gate on atomic layer deposited HfO/sub 2/ and effect of high-pressure wet post deposition annealing

For nMOS devices with HfO/sub 2/, a metal gate with a very low workfunction is necessary. In this letter, the effective workfunction (/spl Phi//sub m,eff/) values of ScN/sub x/ gates on both SiO/sub 2/ and atomic layer deposited (ALD) HfO/sub 2/ are evaluated. The ScN/sub x//SiO/sub 2/ samples have a wide range of /spl Phi//sub m,eff/ values from /spl sim/ 3.9 to /spl sim/ 4.7 eV, and nMOS-compatible /spl Phi//sub m,eff/ values can be obtained. However, the ScN/sub x/ gates on conventional post deposition-annealed HfO/sub 2/ show a relatively narrow range of /spl Phi//sub m,eff/ values from /spl sim/ 4.5 to /spl sim/ 4.8 eV, and nMOS-compatible /spl Phi//sub m,eff/ values cannot be obtained due to the Fermi-level pinning (FLP) effect. Using high-pressure wet post deposition annealing, we could dramatically reduce the extrinsic FLP. The /spl Phi//sub m,eff/ value of /spl sim/ 4.2 eV was obtained for the ScN/sub x/ gate on the wet-treated HfO/sub 2/. Therefore, ScN/sub x/ metal gate is a good candidate for nMOS devices with ALD HfO/sub 2/.     

High work function Ir/sub x/Si gates on HfAlON p-MOSFETs

We have fabricated the fully silicided Ir/sub x/Si-gated p-MOSFETs on HfAlON gate dielectric with 1.7-nm equivalent oxide thickness. After 950/spl deg/C rapid thermal annealing, the fully Ir/sub x/Si/HfAlON device has high effective work function of 4.9 eV, high peak hole mobility of 80 cm/sup 2//V/spl middot/s, and the advantage of being process compatible to the current VLSI fabrication line.