Effect of the ZIF‐8 Distribution in Mixed‐Matrix Membranes Based on Matrimid® 5218‐PEG on CO2 Separation

In theory, the combination of inorganic materials and polymers may provide a synergistic performance for mixed‐matrix membranes (MMMs); however, the filler dispersion into the MMMs is a crucial technical parameter for obtaining compelling MMMs. The effect of the filler distribution on the gas separation performance of the MMMs based on Matrimid®‐PEG 200 and ZIF‐8 nanoparticles is demonstrated. The MMMs were prepared by two different membrane preparation procedures, namely, the traditional method and non‐dried metal‐organic framework (MOF) method. In CO₂/CH₄ binary mixtures, the MMMs were tested under fixed conditions and characterized by various methods. Finally, regardless of the MMM preparation procedure, the incorporation of 30 wt % ZIF‐8 nanoparticles allowed to increase the CO₂ permeability in MMMs. The ZIF‐8 dispersion influenced significantly the separation factor.     

Highly permselective MIL‐68(Al)/matrimid mixed matrix membranes for CO2/CH4 separation

With global appeal to green and efficient utilization of energies, metal‐organic frameworks based mixed matrix membranes are standing out in applications such as gas and liquid separation because of the integration of size/shape selectivity of MOFs with processability and mechanical stability of polymers. In the present work, a novel MIL‐68(Al) (MIL = Material of Institute Lavoisier) based mixed matrix membrane (MMM) was developed by adding porous MIL‐68(Al) into Matrimid for the separation of CO₂/CH₄ mixture. The MIL‐68(Al)/Matrimid MMM displays a high CO₂ permselectivity. For the separation of an equimolar CO₂/CH₄ mixture at 373 K and 1 bar, the CO₂ permeability and the CO₂/CH₄ selectivity are 284.3 Barrer and 79.0, respectively, which far exceed the Robeson upper bound limit and those of the previously reported MMMs. Both the operation pressure and temperature have great influence to the separation performance of the MIL‐68(Al)/Matrimid MMM. Further, the MIL‐68(Al)/Matrimid MMM shows a high stability in the long‐term separation of CO₂/CH₄. These properties recommend the MIL‐68(Al)/Matrimid MMM as a promising candidate for the purification of natural gases. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43485.     

Pebax–polydopamine microsphere mixed‐matrix membranes for efficient CO2 separation

Novel facilitated‐transport mixed‐matrix membrane (MMM) were prepared through the incorporation of polydopamine (PDA) microspheres into a poly(amide‐b‐ethylene oxide) (Pebax MH 1657) matrix to separate CO₂–CH₄ gas mixtures. The Pebax–PDA microsphere MMMs were characterized by Fourier transform infrared spectroscopy, scanning electron microcopy, X‐ray diffraction, differential scanning calorimetry, and thermogravimetric analysis. The PDA microspheres acted as an adhesive filler and generated strong interfacial interactions with the polymer matrix; this generated a polymer chain rigidification region near the polymer–filler interface. Polymer chain rigidification usually results in a larger resistance to the transport of gas with a larger molecular diameter and a higher CO₂–CH₄ selectivity. In addition, the surface of PDA microspheres contained larger numbers of amine, imine, and catechol groups; these were beneficial to the improvement of the CO₂ separation performance. Compared with the pristine Pebax membrane, the MMM with a 5 wt % PDA microsphere loading displayed a higher gas permeability and selectivity; their CO₂ permeability and CO₂–CH₄ selectivity were increased by 61 and 60%, respectively, and surpassed the 2008 Robeson upper bound line. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44564.     

Synthesis of High‐Performance Pebax®‐1074/DD3R Mixed‐Matrix Membranes for CO2/CH4 Separation

This work deals with the incorporation of deca‐dodecasil 3 rhombohedral (DD3R) zeolite as an inorganic filler into the Pebax®‐1074‐based polymer matrix to enhance the performance of the pure polymeric membrane in CO₂/CH₄ separation. The membranes were fabricated with different concentrations of DD3R. Separation performances of the membranes were investigated at various feed pressures and temperatures. Scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), and differential scanning calorimetry (DSC) analysis of the prepared membranes were performed. In the best case, selectivity for CO₂/CH₄ separation was improved, while the permeability decreased. Membranes with 1 and 5 wt % DD3R were located in the acceptable region beyond the Robeson plot (1991) for CO₂/CH₄ gas pairs.     

Fabrication of Homogenous Polymer‐Zeolite Nanocomposites as Mixed‐Matrix Membranes for Gas Separation

Interfacial void‐free mixed‐matrix membranes (MMMs) of polyimide (PI)/zeolite were developed using 13X and Linde type A nano‐zeolites and tested for gas separation purposes. Fabrication of a void‐free polymer‐zeolite interface was verified by the decreasing permeability developed by the MMMs for the examined gases, in comparison to the pure PI membrane. The molecular sieving effect introduced by zeolite 13X improved the CO₂/N₂ and CO₂/CH₄ selectivity of the MMMs. Separation tests indicated that the manufactured nanocomposite membrane with 30 % loading of 13X had the highest permselectivity for the gas pairs CO₂/CH₄ and CO₂/N₂ at the three examined feed pressures of 4, 8 and 12 atm.     

Effect of different organic amino cations on SAPO‐34 for PES/SAPO‐34 mixed matrix membranes toward CO2/CH4 separation

Mixed matrix membranes (MMMs) embedded with functionalized SAPO‐34 were successfully synthesized and characterized. Two different types of organic amino cation, namely ethylenediamine (EDA) and hexylamine (HA), were used to functionalize SAPO‐34 particles prior to MMM synthesis. In this work, the effects of different functionalizing agents on the membrane morphology, pore size, and CO₂/CH₄ gas separation properties were investigated. Surface modification of SAPO‐34 was confirmed via X‐ray photoemission spectroscopy (XPS) where the presence of nitrogen atom was observed for the samples functionalized with amino cations. The dispersion of EDA‐functionalized SAPO‐34 particles was found to have better polymer/filler interface morphology as shown by field emission scanning electron microscopy (FESEM) analysis. The gas separation performance revealed that PES containing EDA‐functionalized SAPO‐34 exhibited better CO₂/CH₄ separation performance as compared to the MMMs containing HA‐functionalized SAPO‐34. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43387.     

Mixed matrix membranes of Pebax1657 loaded with iron benzene‐1,3,5‐tricarboxylate for gas separation

Mixed matrix membranes offer major advantages in gas separation processes due to desirable properties found in both organic and inorganic membranes. In this study, a novel mixed matrix membrane was prepared for such application by incorporating iron benzene‐1,3,5‐tricarboxylate (Fe‐BTC) into the poly(amide‐6‐b‐ethylene oxide) (Pebax1657) polymer. Membranes with various loadings of 5, 10, and 20 wt% Fe‐BTC in the polymer matrix were fabricated to investigate the effect of filler loading on the membrane performance. Membranes, prepared by solution‐casting were characterized by scanning electron microscopy, thermogravimetric analysis, Fourier transform infrared, X‐ray diffraction, and tensile test. Pure gas separation of CO₂, CH₄, and N₂ and ideal gas selectivity of CO₂/CH₄ and CO₂/N₂ were performed and permeation tests were carried out under 4, 8, and 12 bar pressures. Results show that adding Fe‐BTC into the Pebax1657 matrix improved both permeability and selectivity of the filled membranes. For instance, 10 wt% loading of Fe‐BTC into the Pebax1657 matrix led to CO₂ permeability increase of 49% as well as CO₂/CH₄ and CO₂/N₂ selectivities enhancements of about 36% and 16%, respectively. POLYM. COMPOS., 38:1363–1370, 2017. © 2015 Society of Plastics Engineers     

In situ carbon deposition in polyetherimide/SAPO‐34 mixed matrix membrane for efficient CO2/CH4 separation

A simple method of pore modification complied with defect removal polymer zeolite mixed matrix membrane was developed by in situ carbon (C) deposition. The C deposition was achieved by the controlled decomposition of polymer matrix by heat treatment. In this study, polyetherimide/silicoaluminophosphate‐34 mixed matrix membrane (MMM) was fabricated on clay‐alumina support tube, followed by carbonization of the polymer matrix for gas separation application. MMM without heat treatment were also synthesized for comparison by conventional method. The membranes were characterized by X‐ray diffraction, field emission scanning electron microscopy, and X‐ray photoelectron spectroscopy. Due to carbonization, in situ C nanoparticles were deposited in to the interfacial pores, and filler particles were oriented in preferable direction. The presence of C?O, C? N, and graphitic carbon in the matrix, may be an indication of partial carbonization and restoration of adherence of polymer with substrate. The separation factor for CO₂/CH₄ achieved 39.15 with a permeance value of 23.01 × 10^?8mol/(m² s Pa) for CO₂ at 30 °C and 200 kPa feed pressure. For the first time, this work shows an improvement toward permeability of MMM by simple carbonization of polymer matrix with commendable values as compare to the reported literature. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 45508.     

Synthesis,characterization, and performance evaluation of PES/EDA‐functionalized TiO2 mixed matrix membranes for CO2/CH4 separation

Poor adhesion between hydrophobic polymers and hydrophilic inorganic fillers is a challenge that encumbers a high separation performance of mixed matrix membrane (MMM). In this study, Titanium(IV) oxide (TiO₂) nanoparticles were functionalized using ethylenediamine (EDA) before embedment in poly(ether sulfone) (PES) polymer matrix. MMMs were synthesized through dry phase inversion technique. Membranes morphology and nanoparticles dispersion was drastically enhanced posterior amine modification indicating an improved adhesion between the polymer and filler particles. Membranes thermal stability was likewise improved as higher degradation temperatures were perceived for PES/EDA–TiO₂ MMMs. Gas separation evaluation for pure carbon dioxide (CO₂) and methane (CH₄) gases revealed a remarkably enhanced separation performance upon amine‐grafting of TiO₂ as EDA‐TiO₂ MMMs exhibited a higher separation performance as compared to MMMs with pristine TiO₂. The highest ideal separation factor achieved was 41.52 with CO₂ permeability of 10.11 Barrer at an optimum loading of 5% wt of EDA‐TiO₂ which is threefold higher as compared to neat PES membrane and approximately twofold higher than MMMs with pristine TiO₂, respectively, at the same filler loading. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45346.     

Enhanced CO2 selectivity of polyimide membranes through dispersion of polyethyleneimine decorated UiO-66 particles

Branched polyethyleneimine (PEI) functionalized UiO-66 were synthesized and used as fillers to fabricated mixed-matrix membranes (MMMs) for CO₂/CH₄ separation. The purpose of introducing amino-functional groups in the filler is to improve the interfacial compatibility of the filler with the polymer through the formation of hydrogen bonds with the carbonyl group of 6FDA-ODA. Additionally, the amino group can facilitate CO₂ transport through a reversible reaction, enhancing the CO₂/CH₄ separation properties of MMM. The chemical structure and morphology of fillers and membranes were characterized by employing X-ray photoelectron spectroscopy (XPS), Fourier transform infrared spectrometer (FTIR), X-ray diffraction (XRD), thermogravimetric (TGA), Derivative thermogravimetry (DTG) and scanning electron microscope (SEM). Furthermore, the effects of filler loading and feed pressure on CO₂ permeability and CO₂/CH₄ selectivity have been investigated. MMMs present higher gas separation performance than pure 6FDA-ODA due to the presence of amino groups and the improvement of interface morphology. In particular, the MMM with 15 wt% loading of UiO-66-PEI shows optimum CO₂ permeability of 28.23 Barrer and CO₂/CH₄ selectivity of 56.49. Therefore, post-synthetic modification of UiO-66 particle with PEI is a promising alternative to improved membrane performance.     

Optimization of CO2–CH4 separation performance of integrally skinned asymmetric membranes prepared from poly(2,6‐dimethyl‐1,4‐phenylene oxide) by factorial design

Integrally skinned asymmetric flat sheet membranes were prepared from poly(2,6‐dimethyl 1,4‐phenylene oxide)(PPO) for CO₂–CH₄ separation. Various experiments were carried out to identify PPO membranes, which have good mechanical strength and gas separation abilities. Membrane strength and selectivity depend on the interplay of the rate of precipitation and the rate of crystallization of the PPO. The effects of major variables involved in the membrane formation and performance, including the concentration of the polymer, solvent, and additive, the casting thickness, the evaporation time before gelation, and the temperature of the polymer solution, were investigated. Factorial design experiments were carried out to identify the factor effects. The membrane performance was modelled and optimized to approach preset values for high CO₂ permeance and a high CO₂ : CH₄ permeance ratio. Membranes were prepared based on the optimum conditions identified by the model. Essentially, defect‐free membranes were prepared at these conditions, which resulted in a pure gas permeance of 9.2 × 10⁻⁹ mol/m² s Pa for CO₂ and a permeance ratio of 19.2 for CO₂ : CH₄. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 72: 1601–1610, 1999     

Facile CO2 Separation in Composite Membranes

CO₂ emission from anthropogenic sources has raised worldwide environmental concerns and hence proficient energy paradigm has tilted towards CO₂ capture. Membrane technology is one of the efficient technologies for CO₂ separation since it is environmentally friendly, inexpensive, and offers high surface areas. Various approaches are discussed to improve membrane performance focusing mainly on permeability and selectivity parameters. Different types of fillers are incorporated to reach the Robeson's upper bound curve. In this review, polymer‐inorganic nanocomposite membranes for the separation of CO₂, CH₄, and N₂ from various gas mixtures are comprehensively discussed. Metal organic frameworks (MOFs) and ionic liquid (ILs) mixed‐matrix membranes are also considered.     

Experimental study of the effect of zeolite 4A treated with magnesium hydroxide on the characteristics and gas‐permeation properties of polysulfone‐based mixed‐matrix membranes

Nowadays, new methods for gas‐separation processes are being quickly developed. The separation of CH₄/CO₂ and CH₄/H₂ is usually the subject of most related research studies, especially in the membrane gas‐separation process, because of their important role in industry. In this study, we attempted to improve the separation properties of a polysulfone/zeolite 4A mixed‐matrix membrane by modifying the zeolite particle surface. The method included a simple ion‐exchange reaction of magnesium chloride with ammonium hydroxide that yielded the formation and precipitation of magnesium hydroxide whiskers on the surface of the zeolites. The whiskers could omit most of the nonselective voids by interlocking the polymer chains through them and, consequently, improve the permeability, selectivity, and elastic modulus of the membranes. X‐ray diffraction, energy‐dispersive X‐ray spectroscopy, scanning electron microscopy (SEM), Fourier transform infrared spectroscopy, and dynamic mechanical analysis proved all the changes recorded after the particle and membrane treatments. SEM images showed the petal‐like morphology of the whiskers that formed on the surface of the particles after the reaction against the smooth surface of the untreated zeolite. At a 30 wt % loading of particles in the polymeric matrix, the selectivities for H₂/CH₄ and CO₂/CH₄ increased by 69 and 56%, respectively; in contrast, the H₂ and CO₂ permeabilities decreased by 2.5 and 10%, respectively. The modulus of elasticity for the treated membrane also increased by 14 and 30% compared to those of the pure and untreated membranes, respectively. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44329.     

Effect of gas permeation temperature and annealing procedure on the performance of binary and ternary mixed matrix membranes of polyethersulfone,SAPO‐34, and 2‐hydroxy 5‐methyl aniline

This study investigated the effect of annealing time and temperature on gas separation performance of mixed matrix membranes (MMMs) prepared from polyethersulfone (PES), SAPO‐34, and 2‐hydroxy 5‐methyl aniline (HMA). A postannealing period at 120°C for a week extensively increased the reproducibility and stability of MMMs, but for pure PES membranes no post‐annealing was necessary for stable and reproducible performance. The effect of operation temperature was also investigated. The permeabilities of H₂, CO₂, and CH₄ increased with increasing permeation temperature from 35°C to 120°C, yet CO₂/CH₄ and H₂/CH₄ selectivities decreased. PES/SAPO‐34/HMA ternary and PES/SAPO‐34 binary MMMs exhibited the highest ideal selectivity and permeability values at all temperatures, respectively. For H₂/CO₂ pair, when temperature increased from 35°C to 120°C, selectivity increased from 3.2 to 4.6 and H₂ permeability increased from 8 to 26.5 Barrer for ternary MMM, demonstrating the advantage of using this membrane at high temperatures. The activation energies were in the order of CH₄ > H₂ > CO₂ for all membranes. PES/SAPO‐34/HMA membrane had activation energies higher than that of PES/SAPO‐34 membrane, suggesting that HMA acts as a compatibilizer between the two phases. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40679.     

Membranes for CO2 /CH4 and CO2/N2 Gas Separation

Membrane technology has emerged as a leading tool worldwide for effective CO₂ separation because of its well-known advantages, including high surface area, compact design, ease of maintenance, environmentally friendly nature, and cost-effectiveness. Polymeric and inorganic membranes are generally utilized for the separation of gas mixtures. The mixed-matrix membrane (MMM) utilizes the advantages of both polymeric and inorganic membranes to surpass the trade-off limits. The high permeability and selectivity of MMMs by incorporating different types of fillers exhibit the best performance for CO₂ separation from natural gas and other flue gases. The recent progress made in the field of MMMs having different types of fillers is emphasized. Specifically, CO₂/CH₄ and CO₂/N₂ separation from various types of MMMs are comprehensively reviewed that are closely relevant to natural gas purification and compositional flue gas treatment     

Metal‐organic framework membrane process for high purity CO2 production

Gas separation by metal‐organic framework (MOF) membranes is an emerging research field. Their commercial application potential is, however, still rarely explored due in part to unsatisfied separation characteristics and difficulty in finding suitable applications. Herein, we report “sharp molecular sieving” properties of high quality isoreticular MOF‐1 (IRMOF‐1) membrane for CO₂ separation from dry, CO₂ enriched CO₂/CH₄, and CO₂/N₂ mixtures. The IRMOF‐1 membranes exhibit CO₂/CH₄ and CO₂/N₂ separation factors of 328 and 410 with CO₂ permeance of 2.55 × 10^?7 and 2.06 × 10^?7 mol m^?2 s^?1 Pa^?1 at feed pressure of 505 kPa and 298 K, respectively. High grade CO₂ is efficiently produced from the industrial or lower grade CO₂ feed gas by this MOF membrane separation process. The demonstrated “sharp molecular sieving” properties of the MOF membranes and their potential application in production of value‐added high purity CO₂ should bring new research and development interest in this field. © 2016 American Institute of Chemical Engineers AIChE J, 62: 3836–3841, 2016     

Single and Binary CO2/CH4 Separation of a Zeolitic Imidazolate Framework‐8 Membrane

The performance of a zeolitic imidazolate framework‐8 (ZIF‐8) membrane in single and binary CO₂/CH₄ gas separation was investigated by means of a gas transport model that included generalized Maxwell‐Stefan and binary friction models. The model concerns gas diffusion through the membrane layer, gas flow through membrane intercrystalline pores, and resistance of the support layer. The effective membrane area considering the actual area for the gas permeated through the membrane was also introduced in this model. The selective ZIF‐8 membrane was successfully synthesized using a microwave‐assisted solvothermal method on an α‐alumina support pre‐attached with ZIF‐8 seeds by solvent evaporation. The simulated data agreed well with the experimental data. The model revealed that the membrane intercrystalline pores and its effective area significantly affected the CO₂/CH₄ gas permeation and separation performance.     

Gas permeation performance of cellulose hollow fiber membranes made from the cellulose/N‐methylmorpholine‐N‐oxide/H2O system

Cellulose hollow fiber membranes (CHFM) were prepared using a spinning solution containing N‐methylmorpholine‐N‐oxide as solvent and water as a nonsolvent additive. Water was also used as both the internal and external coagulant. It was demonstrated that the phase separation mechanism of this system was delayed demixing. The CHFM was revealed to be homogeneously dense structure after desiccation. The gas permeation properties of CO₂, N₂, CH₄, and H₂ through CHFM were investigated as a function of membrane water content and operation pressure. The water content of CHFM had crucial influence on gas permeation performance, and the permeation rates of all gases increased sharply with the increase of membrane water content. The permeation rate of CO₂ increased with the increase of operation pressure, which has no significant effect on N₂, H₂, and CH₄. At the end of this article a detailed comparison of gas permeation performance and mechanism between the CHFM and cellulose acetate flat membrane was given. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1873–1880, 2004     

Matrix effect of mixed‐matrix membrane containing CO2‐selective MOFs

Facilitated mixed‐matrix membranes (MMMs) containing Cu‐metal organic frameworks (Cu‐MOFs) with high CO₂ selectivity on an asymmetric polysulfone support were fabricated and examined the effect of gas separation performance using different matrices. An amorphous poly(2‐ethyl‐2‐oxazoline) (POZ) and semicrystalline poly(amide‐6‐b‐ethylene oxide) (PEBAX^®MH 1657) block copolymer were chosen as the polymeric matrix and the effect of the matrix on CO₂ separation for MMMs containing Cu‐MOFs was investigated. The interaction of CO₂ in different matrix was investigated theoretically using the density functional theory method, and it was found that the amide segment in PEBAX would contribute more to the CO₂ solubility than ether segment. The morphological changes were investigated by differential scanning calorimetry, field emission scanning electron microscope and X‐ray diffractometer. The ideal selectivity of CO₂/N₂ was enhanced significantly with the addition of a Cu‐MOF, and the values are higher in the Cu‐MOF/PEBAX MMM compared with that in a POZ based asymmetric MMM. Improvement in the CO₂/N₂ selectivity of a Cu‐MOF/PEBAX MMM was achieved via facilitated transport by the CO₂‐selective Cu‐MOFs due to both their high adsorption selectivity of CO₂ over N₂ and the decreased crystallinity of PEBAX due to the presence of the Cu‐MOFs, which would provide a synergic effect on the CO₂ separation. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 132, 42853.     

Self‐healing imidazolium‐based ionene‐polyamide membranes: an experimental study on physical and gas transport properties

A new series of six imidazolium‐based ionenes containing aromatic amide linkages has been developed. These ionene‐polyamides are all constitutional isomers varying in the regiochemistry of the amide linkages (para, meta) and xylyl linkages (ortho, meta, para) along the polymer backbone. The physical properties as well as the gas separation behaviors of the corresponding membranes have been extensively studied. These ionene‐polyamide membranes show excellent thermal and mechanical stabilities, together with self‐healing and shape memory characteristics. Most importantly, [TC‐API(p)‐Xy][Tf₂N] and [IC‐API(m)‐Xy][Tf₂N] membranes (TC, terephthaloyl chloride; API, 1‐(3‐aminopropyl)imidazole; Xy, xylyl; Tf₂N, bis(trifluoromethylsulfonyl) imide; IC, isophthaloyl chloride), where the amide and xylyl linkages are attached at para and meta positions, exhibit superior selectivity for CO₂/CH₄ and CO₂/N₂ gas pairs. We also demonstrate the transport properties and diverse applicability of our newly developed ionene‐polyamides, particularly [TC‐API(p)‐Xy][Tf₂N], for various industrial applications. © 2019 Society of Chemical Industry