Polysulfone/zinc oxide nanoparticle mixed matrix membranes for CO2/CH4 separation

Preparation and characterization of novel polysulfone/zinc oxide (PSf/ZnO) mixed matrix membranes (MMMs) with different ZnO loadings for high selective CO₂/CH₄ separation were aimed in this study. Scanning electron microscopy photographs demonstrated that spongy and small tear like pores in plain PSf membrane (0 wt % of ZnO) replaced with large tear like pores close to surface layer by increasing ZnO content up to 0.1 and 1 wt %. In contrast, a dense and less free volume structure was obtained in membranes having 3 and 5 wt % of ZnO. Membrane porosity increased from 28.68 to 50.51% with increasing ZnO content from 0 to 1 wt %. Then, a reduction in porosity was observed for membranes containing 3 and 5 wt % of ZnO. Atomic force microscopy images presented variation in membrane surface roughness. Surface roughness decreased from 67.64 nm for plain PSf to 47.86 nm for membrane containing 1 wt % of ZnO. While, surface roughness increased and reached to 115.5 and 122.4 nm for MMMs having 3 and 5 wt % of ZnO. Gas separation properties of PSf/ZnO MMMs were examined and CO₂/CH₄ selectivity of MMMs containing 3 and 5 wt % of ZnO were 22.29 and 54.29, respectively, in 1 bar feed pressure. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39745.     

Fabrication and testing of mixed matrix membranes of UiO-66-NH2 in cellulose acetate for CO2 separation from model biogas

Mixed Matrix Membranes (MMMs) of UiO-66-NH₂ nanoparticles dispersed in Cellulose Acetate (CA) were prepared with filler loading of 2–20 wt%. MMMs were tested for the upgradation of model biogas (60%–40%) mixture of CH₄/CO₂ at a feed pressure of 2 bar and 1.5 bar. Detailed characterization of MMMs was performed with Fourier transform infrared spectroscopy (FTIR), Thermo-gravimetric analysis (TGA), Differential scanning calorimetry (DSC), and Field emission scanning electron microscopy (FESEM) to investigate the physical and thermal properties. MMMs formed are defects-free, voids-free, and without polymer rigidification, indicating a better filler polymer interface. MMMs showed improved CO₂ permeability while retaining the CO₂/CH₄ selectivity. The 10 wt.% UiO-66-NH₂/CA MMM showed optimum gas separation performance with CO₂ permeability of 11 Barrer and CO₂/CH₄ selectivity of 10. The UiO-66-NH₂/CA MMMs performed better when compared to the pure CA membrane. The experimental permeability and selectivity data were compared with the predicted data using Maxwell, Lewis–Nielsen, Higuchi, and Bruggeman's model.     

Study the effects of Cloisite15A nanoclay incorporation on the morphology and gas permeation properties of Pebax2533 polymer

In this study, mixed matrix membranes (MMMs) were prepared using commercially available poly(ether‐b‐amide) (Pebax2533) as polymer matrix and organically modified montmorillonite (OMMt) as filler with the aim of investigating their gas permeation properties. The prepared membranes were characterized by Fourier‐transform infrared (FTIR) spectroscopy, X‐ray diffraction (XRD), scanning electron microscope (SEM), thermal gravimetric analysis, and tensile strength analyses. Gas permeation properties of all the prepared membranes were evaluated at different pressures and clay loadings. Results of FTIR and SEM confirmed the appropriate adhesion between polymer and nanoclays so that no void formation was observed in the polymer/clay interface. XRD results showed that in low loading, clay dispersion occurred as exfoliated‐intercalated and at high loading as intercalated‐phase separated. Results of gas permeation test showed that by adding layered and impermeable clay particles to the polymer matrix, the permeation of soluble CO₂ gas reduced by 28% for the highest clay loading. By increasing of pressure from 2 to 6 bar, CO₂/CH₄ permselectivity increased at all nanoclay loadings. The highest CO₂/CH₄ selectivity was obtained for 6 wt % clay MMM at all pressures, while the highest CO₂/H₂ selectivity was achieved for neat polymer at 6 bar. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45302.     

Preparation and Characterization of Polycarbonate-Blend-Raw/Functionalized Multi-Walled Carbon Nano Tubes Mixed Matrix Membrane for CO2 Separation

Membrane composed of PC as base of polymer matrix with different ratio of multiwall carbon nano tubes (MWCNTs) as nanofillers and poly ethylene glycol (PEG) as second polymer was prepared by solution casting method. Both raw-MWCNTs (R-MWCNTs) and functionalized carboxyle-MWCNTs (C-MWCNTs) were used in membrane preparation. The MWCNTs loading ratio and pressure effects on the gas transport properties of membranes were examined in relation to pure He, N₂, CH₄, and CO₂ gases. Results showed that the use of C-MWCNT instead of R-MWCNTs in mixed matrix membranes (MMMs) fabrication with base of PC provides better performance and also it increases (CO₂/CH₄) and (CO₂/N₂) selectivities to 27.38 and 25.42 from 25.45 and 19.24, respectively (at 5 wt% of MWCNTs). PEG as the second rubbery polymer was utilized to improve the separation performance and mechanical properties. In blend MMMs, highest (CO₂/CH₄) selectivity at 2 bar pressure increased to 35.64 for PC/PEG/C-MWCNT blend MMMs which was 27.28 for PC/MWCNTs MMMs at 10 wt%. Increase of feed pressure led to gas permeability and gas pair selectivity improvement in approximately all of membranes. Analysis of mechanical properties showed improvement in tensile modules with the increase of MWCNTs loading ratio and use of PEG in prepared MMMs.     

Preparation and characterization of polyvinylchloride based mixed matrix membrane filled with multi walled carbon nano tubes for carbon dioxide separation

Poly vinyl chloride/multi wall carbon nano tubes (PVC/MWCNTs) mixed matrix membranes (MMMs) were prepared for gas separation. Raw and functionalized MWCNTs (R-MWCNTs and C-MWCNTs) were utilized in membranes preparation. The C-MWCNT shows better performance compared to raw ones. Membrane (CO₂/CH₄) selectivity was increased from 39.21 to 52.18 at 2 bar pressure by MWCNT loading ratio. The modified membranes with styrene butadiene rubber (SBR-MMMs) showed 63.52 and 34.70 selectivity for (CO₂/CH₄) and (CO₂/N₂) at 2 bar pressure. Mechanical properties analysis exhibited tensile module improvement utilizing blending modification. Increase of feed pressure led to membrane gas permeability decreasing. But gas pair selectivity follows a nearly constant behavior for MMMs and increasing behavior for blend MMMs.     

Fabrication and modification of cellulose acetate based mixed matrix membrane: Gas separation and physical properties

[Cellulose acetate (CA)-blend-multi walled carbon nano tubes (MWCNTs)] mixed matrix membranes (MMMs), [CA/polyethylene glycol (PEG)/MWCNTs] and [CA/styrene butadiene rubber (SBR)/MWCNTs] blend MMMs were prepared by solution casting method for gas separation applications using Tetrahydrofuran (THF) as solvent. Both raw-MWCNTs (R-MWCNTs) and functionalized carboxylic-MWCNTs (C-MWCNTs) were used in membrane preparation. The MWCNTs loading ratio and pressure effects on the gas separation performance of prepared membranes were investigated for pure He, N₂, CH₄ and CO₂ gases. Results indicated that utilizing C-MWCNT instead of R-MWCNTs in membrane fabrication has better performance and (CO₂/CH₄) and (CO₂/N₂) selectivity reached to 21.81 and 13.74 from 13.41 and 9.33 at 0.65 wt% of MWCNTs loading respectively. The effects of PEG and SBR on the gas transport performance and mechanical properties were also investigated. The highest CO₂/CH₄ selectivity at 2 bar pressure was reached to 53.98 for [CA/PEG/C-MWCNT] and 43.91 for [CA/SBR/C-MWCNT] blend MMMs at 0.5 wt% and 2 wt% MWCNTs loading ratio respectively. Moreover, increase of feed pressure led to membrane gas permeability and gas pair selectivity improvement for almost all prepared membranes. The mechanical properties analysis exhibited tensile modules improvement with increasing MWCNTs loading ratio and utilizing polymer blending.     

Efficient CO2 Separation Using a PIM-PI-Functionalized UiO-66 MOF Incorporated Mixed Matrix Membrane in a PIM-PI-1 Polymer

Metal–organic framework (MOF) incorporated mixed–matrix membranes (MMMs) attract great interest for gas separation applications because they overcome limitations faced by typical polymer membranes, including permeability–selectivity trade-off, aging effect, and plasticization phenomenon. However, optimal MOF–polymer interface compatibility is the key challenge in fabricating defect-free high-performance gas-separation MMMs. Here, a surface modification strategy of the UiO-66-NH₂ MOF using a covalently bound PIM-PI-oligomer is developed to engineer interface compatibility with the polymer that has an identical chemical structure (PIM-PI-1) in the MMMs. A series of MMMs are prepared with different loadings of homogeneously distributed PIM-PI-functionalized MOFs (PPM). Significant improvements in CO₂/N₂ and CO₂/CH₄ selectivity and permeability are achieved with these MMMs, ranging from 5 to 10 wt% of the PPM loadings. The MMM with 10 wt% loading (PPM-10@MMM) shows a CO₂ permeability of 3827.3 Barrer and a CO₂/N₂ and CO₂/CH₄ selectivity of 24 and 13.4, respectively. This surpasses the 2008 Robeson upper bound for CO₂/N₂ and is very close to the 2008 upper bound for CO₂/CH₄. The experimental results are further compared using Maxwell's equation for MMMs. The resulting MMMs show a plasticization resistance against CO₂ up to 25 atm pressure and anti-aging performance for 180 h.     

Preparation and characterization of dimethyldichlorosilane modified SiO2/PSf nanocomposite membrane

Investigations on nanocomposite membranes imply that these hybrid materials recommend promising newgeneration membranes for gas separation in future. In this study, to investigate the effects of preparation parameters on the morphology and gas transport, various parameters including nanofiller content, surface modification and polymer concentration were considered. Two types of fumed silica nanoparticles (nonmodified and modified) were used to study the surface modification effect on agglomeration, void formation and gas separation properties of prepared membranes. Prepared nanocomposite membranes were characterized by scanning electron microscopy (SEM), thermal gravimetric analysis (TGA), Fourier transform infrared spectroscopy (FTIR) and tensile strength techniques. The gas permeabilities of hydrogen, methane, and carbon dioxide through pure PSf and nanocomposites were measured as a function of silica volume fraction, and permeability coefficients were determined using a variable pressure/constant volume experimental setup. Results showed that gas permeabilities increase with silica content, and proper H₂/CH₄ and H₂/CO₂ selectivities can be achieved with modified type of silica nanoparticles due to inhibition of particle agglomeration and bonding with polymer network. Hydrogen selectivity was improved by using 15 wt% polymer content instead of 9 wt% in preparation of nanocomposite membrane with same silica content. Gas permeation results indicated that increasing of feed pressure from 3 bar to 6 bar has a positive effect on selectivity of H₂/CH₄ but negligible effect on that of H₂/CO₂ for modified silica/PSf membrane.     

Enhanced CO2 selectivity of polyimide membranes through dispersion of polyethyleneimine decorated UiO-66 particles

Branched polyethyleneimine (PEI) functionalized UiO-66 were synthesized and used as fillers to fabricated mixed-matrix membranes (MMMs) for CO₂/CH₄ separation. The purpose of introducing amino-functional groups in the filler is to improve the interfacial compatibility of the filler with the polymer through the formation of hydrogen bonds with the carbonyl group of 6FDA-ODA. Additionally, the amino group can facilitate CO₂ transport through a reversible reaction, enhancing the CO₂/CH₄ separation properties of MMM. The chemical structure and morphology of fillers and membranes were characterized by employing X-ray photoelectron spectroscopy (XPS), Fourier transform infrared spectrometer (FTIR), X-ray diffraction (XRD), thermogravimetric (TGA), Derivative thermogravimetry (DTG) and scanning electron microscope (SEM). Furthermore, the effects of filler loading and feed pressure on CO₂ permeability and CO₂/CH₄ selectivity have been investigated. MMMs present higher gas separation performance than pure 6FDA-ODA due to the presence of amino groups and the improvement of interface morphology. In particular, the MMM with 15 wt% loading of UiO-66-PEI shows optimum CO₂ permeability of 28.23 Barrer and CO₂/CH₄ selectivity of 56.49. Therefore, post-synthetic modification of UiO-66 particle with PEI is a promising alternative to improved membrane performance.     

Effects of halloysite nanotubes on the morphology and CO2/CH4 separation performance of Pebax/polyetherimide thin-film composite membranes

Enhancing the performance of gas separation membranes is one of the major concerns of membrane researchers. Thus, in this study, poly(ether-block-amide) (Pebax)/polyetherimide (PEI) thin-film composite membranes were prepared and their CO₂/CH₄ gas separation performance was investigated by means of pure and mixed gases permeation tests. To improve the properties of these membranes, halloysite nanotubes (HNT) were added to Pebax layer at different loadings of 0.5, 1, 2, and 5 wt % to form Pebax-HNT/PEI membranes. Scanning electron microscopy, gas sorption, X-ray diffraction, Fourier-transform infrared, and differential scanning calorimetry tests were also performed to investigate the impact of HNT on structure and properties of prepared membranes. Results showed that both CO₂/CH₄ selectivity and CO₂ permeance increased by adding HNT to Pebax layer up to 2 wt %. By increasing HNT loading to 5 wt %, the CO₂/CH₄ selectivity decreased from 32 to 18, while CO₂ permeance increased from 3.25 to 4.2 GPU. Pebax/PEI and Pebax-HNT/PEI membranes containing 2 wt % of HNT were tested using CO₂/CH₄ gas mixtures at different feed CO₂ concentrations and feed pressure of 4 bar. The results showed that with increasing CO₂ concentration from 20 to 80 vol %, CO₂/CH₄ selectivity of Pebax/PEI composite membranes increased by 19%, while, in Pebax-HNT/PEI membrane, CO₂/CH₄ selectivity decreased by 40%. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48860.     

Mixed matrix membranes of Pebax1657 loaded with iron benzene‐1,3,5‐tricarboxylate for gas separation

Mixed matrix membranes offer major advantages in gas separation processes due to desirable properties found in both organic and inorganic membranes. In this study, a novel mixed matrix membrane was prepared for such application by incorporating iron benzene‐1,3,5‐tricarboxylate (Fe‐BTC) into the poly(amide‐6‐b‐ethylene oxide) (Pebax1657) polymer. Membranes with various loadings of 5, 10, and 20 wt% Fe‐BTC in the polymer matrix were fabricated to investigate the effect of filler loading on the membrane performance. Membranes, prepared by solution‐casting were characterized by scanning electron microscopy, thermogravimetric analysis, Fourier transform infrared, X‐ray diffraction, and tensile test. Pure gas separation of CO₂, CH₄, and N₂ and ideal gas selectivity of CO₂/CH₄ and CO₂/N₂ were performed and permeation tests were carried out under 4, 8, and 12 bar pressures. Results show that adding Fe‐BTC into the Pebax1657 matrix improved both permeability and selectivity of the filled membranes. For instance, 10 wt% loading of Fe‐BTC into the Pebax1657 matrix led to CO₂ permeability increase of 49% as well as CO₂/CH₄ and CO₂/N₂ selectivities enhancements of about 36% and 16%, respectively. POLYM. COMPOS., 38:1363–1370, 2017. © 2015 Society of Plastics Engineers     

Development of ethanolamine‐based ionic liquid membranes for efficient CO2/CH4 separation

This study is focused on the development of ionic liquids (ILs) based polymeric membranes for the separation of carbon dioxide (CO₂) from methane (CH₄). The advantage of ILs in selective CO₂ absorption is that it enhances the CO₂ selective separation for the ionic liquid membranes (ILMs). ILMs are developed and characterized with two different ILs using the solution‐casting method. Three different blend compositions of ILs and polysulfone (PSF) are selected for each ILMs 10, 20, and 30 wt %. Effect of the different types of ILs such as triethanolamine formate (TEAF) and triethanolamine acetate (TEAA) are investigated on PSF‐based ILMs. Field emission scanning electron microscopy analysis of the membranes showed reasonable homogeneity between the ILs and PSF. Thermogravimetric analysis showed that by increasing the ILs loading thermal stability of the membranes improved. Mechanical analysis on developed membranes showed that ILs phase reduced the amount of plastic flow of the PSF phase and therefore, fracture takes place at gradually lower strains with increasing ILs content. Gas permeation evaluation was carried out on the developed membranes for CO₂/CH₄ separation between 2 bar to 10 bar feed pressure. Results showed that CO₂ permeance increases with the addition of ILs 10–30 wt % in ILMs. With 20–30 wt % TEAF‐ILMs and TEAA‐ILMs, the highest selectivity of a CO₂/CH₄ 53.96 ± 0.3, 37.64 ± 0.2 and CO₂ permeance 69.5 ± 0.6, 55.21 ± 0.3 is observed for treated membrane at 2–10 bar. The selectivity using mixed gas test at various CO₂/CH₄ compositions shows consistent results with the ideal gas selectivity. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45395.     

Preparation and characterization of polysulfone mixed matrix membrane incorporated with palladium nanoparticles in the inversed microemulsion for hydrogen separation

Polysulfone (PSf) membrane shows acceptable gas separation performance, but its application is limited by the “trade-off” between selectivity and permeability. In this study, PSf mixed matrix membranes (MMMs) incorporated with palladium (Pd) nanoparticles in the inversed microemulsion were proposed for hydrogen (H₂) separation. Pd nanoparticles can be kinetically stabilized and dispersed using electrostatic and/or steric forces of a stabilizer which is typically introduced during the formation of Pd nanoparticles in the inversed microemulsion. Pd nanoparticles were synthesized by loading (PdCl₂) into the polymeric matrix, polyethylene glycol (PEG) which acts as reducing agent and stabilizer. The dry–wet phase inversion method was applied for the preparation of asymmetric PSf MMMs. The effects of Pd (0–4 wt%) on the membrane characteristics and separation performance were studied. Experimental findings verified that the MMMs are able to achieved a high H₂/N₂ selectivity of 21.69 and a satisfactory H₂ permeance of 46.24 GPU due to the changes in membrane structure from fully developed finger-like structure to closed cell structure besides the growth of dense layer. However, the selectivity of H₂/CO₂ decreased due to the addition of PEG.     

Quest for high performance carbon capture membranes: Fabrication of SAPO-34 and CNTs-doped polyethersulfone-based mixed-matrix membranes

Gas separation process is an effective method for capturing and removing CO₂ from post-combustion flue gases. Due to their various essential properties such as ability to improve process efficiency, polymeric membranes are known to dominate the market. Trade-off between gas permeability and selectivity through membranes limits their separation performance. In this study, solution casting cum phase separation method was utilized to create polyethersulfone-based composite membranes doped with carbon nanotubes (CNTs) and silico aluminophosphate (SAPO-34) as nanofiller materials. Membrane properties were then examined by performing gas permeation test, chemical structural analysis and optical microscopy. While enhancing membranes CO₂ permeance, SAPO-34 and CNTs mixture improved their CO₂/N₂ selectivity. By carefully adjusting membrane casting factors such as filler loadings. Using Taguchi statistical analysis, their carbon capture efficiency was improved. The improved mixed-matrix membrane with loading of 5 wt% CNTs and 10 wt% SAPO-34 in PES showed highly promising separation performance with a CO₂ permeability of 319 Barrer and an ideal CO₂/N₂ selectivity of 12, both of which are within the 2008 Robeson upper bound. A better mixed-matrix membrane with outstanding CO₂/N₂ selectivity and CO₂ permeability was produced as a result of the synergistic effect of adding two types of fillers in optimized loading.     

Methoxy poly (ethylene glycol) methacrylate-TiO2/poly (methyl methacrylate) nanocomposite: an efficient membrane for gas separation

Polymer/nanoparticle mixed matrix membranes (MMMs) is one of the most important topics in gas separation field. In this study, to improve gas separation efficiency, methoxy poly(ethylene glycol) methacrylate (MPEG) was grafted on TiO₂ surface and was used for synthesis of poly (methyl methacrylate) (PMMA) MMMs. Gas permeation and separation properties of PMMA/PMPEG-TiO₂ MMMs were studied for CO₂, CH₄, O₂, and N₂ gases. The results showed that the MMM filled with 5 wt% PMPEG-TiO₂ nanoparticle exhibited optimal separation performance with CO₂ permeability of 32.48 Barrer and CO₂/N₂ selectivity of 56.98, which are higher than pure polymer (2.75 Barrer and 36.71).     

An atomistic simulation towards molecular design of silica polymorphs nanoparticles in polysulfone based mixed matrix membranes for CO2/CH4 gas separation

Incorporation of inorganic fillers into Polysulfone (PSF) to constitute mixed matrix membranes (MMMs) has become a viable solution to prevail over limitations of the pristine materials in natural gas sweetening process. Nevertheless, preparation of MMMs without defects and empirical investigation of membrane that exhibits characteristic of improved CO₂/CH₄ separation performance at experimental scale are difficult that require prior knowledge on compatibility between the filler and polymer. A computational framework has been conducted to construct validated PSF based MMMs using silica (SiO₂) as inorganic fillers. It is known that nanosized SiO₂ can coexist in varying polymorph configurations (ie, α-Quartz, α-Cristobalite, α-Tridymite) but molecular simulation study of SiO₂ polymorphs to form MMMs is limited. Therefore, this work is a pioneering study to elucidate feasibility in facile utilization of polymorphs to improve gas separation performance of MMMs. Physical properties and gas transport behavior of the simulated PSF based MMMs with different SiO₂ polymorphs and loadings have been elucidated. The optimal MMM has been found to be PSF/25 wt% α-Cristobalite at 55°C. The success in molecular simulation has shed light on how computational tools can provide understandings at molecular level to elucidate compatibility between varying pristine materials to MMMs for natural gas processing.     

Study on CO2 facilitated separation of mixed matrix membranes containing surface modified MWCNTs

Mixed matrix membranes (MMMs) for CO₂-facilitated separation were prepared by incorporating different surface-modified multiwalled carbon nanotubes (MWCNTs) in a fixed carrier membrane material. Polymer containing amino groups, poly(vinylalcohol-co-vinylamine) (VA-co-VAm) was synthesized as polymeric matrix. MWCNTs as well as MWCNTs surface-modified with  OH and  NH₂ were applied as nanofillers. The physical property, chemical structure, and membrane morphology were characterized by FT-IR, TG, XRD, DSC, CA, XPS, and SEM. The effects of content, functional group, temperature, and pressure on gas permselectivity were studied. Results show that the incorporation of nanofillers can effectively restrict the polymer chain packing and lead to low crystallinity. The MMMs exhibited higher CO₂ permselectivity than the pure polymeric membrane. For all the MMMs, the CO₂ permeance and selectivity increased with MWCNTs contents to a maximum and then decreased. MWCNT-NH₂ can be regarded as the most effective nanofiller. MMMs with 2.0 wt % MWCNT-NH₂ displayed the highest CO₂ permeance of 132 GPU and CO₂/N₂ selectivity of 74. Both CO₂ permeance and selectivity were decreased with feed gas pressure and temperature. The membrane exhibited good stability in the testing with the binary gas mixtures of CO₂/N₂ for 110 h under 0.54 MPa. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47848.     

Effect of the ZIF‐8 Distribution in Mixed‐Matrix Membranes Based on Matrimid® 5218‐PEG on CO2 Separation

In theory, the combination of inorganic materials and polymers may provide a synergistic performance for mixed‐matrix membranes (MMMs); however, the filler dispersion into the MMMs is a crucial technical parameter for obtaining compelling MMMs. The effect of the filler distribution on the gas separation performance of the MMMs based on Matrimid®‐PEG 200 and ZIF‐8 nanoparticles is demonstrated. The MMMs were prepared by two different membrane preparation procedures, namely, the traditional method and non‐dried metal‐organic framework (MOF) method. In CO₂/CH₄ binary mixtures, the MMMs were tested under fixed conditions and characterized by various methods. Finally, regardless of the MMM preparation procedure, the incorporation of 30 wt % ZIF‐8 nanoparticles allowed to increase the CO₂ permeability in MMMs. The ZIF‐8 dispersion influenced significantly the separation factor.     

Fabrication of Homogenous Polymer‐Zeolite Nanocomposites as Mixed‐Matrix Membranes for Gas Separation

Interfacial void‐free mixed‐matrix membranes (MMMs) of polyimide (PI)/zeolite were developed using 13X and Linde type A nano‐zeolites and tested for gas separation purposes. Fabrication of a void‐free polymer‐zeolite interface was verified by the decreasing permeability developed by the MMMs for the examined gases, in comparison to the pure PI membrane. The molecular sieving effect introduced by zeolite 13X improved the CO₂/N₂ and CO₂/CH₄ selectivity of the MMMs. Separation tests indicated that the manufactured nanocomposite membrane with 30 % loading of 13X had the highest permselectivity for the gas pairs CO₂/CH₄ and CO₂/N₂ at the three examined feed pressures of 4, 8 and 12 atm.     

High speed spin coating in fabrication of Pebax 1657 based mixed matrix membrane filled with ultra-porous ZIF-8 particles for CO<Subscript>2</Subscript>/CH<Subscript>4</Subscript> separation

Modified ultra-porous ZIF-8 particles were used to prepare novel ZIF-8/Pebax 1657 mixed matrix membranes (MMMs) on PES support for separation of CO₂ from CH₄ using spin coating method. TEM and SEM were used to characterize modified ZIF-8 particles. SEM was also used to investigate the morphology of synthesized MMMs. The MMMs with thinner selective layer showed higher CO₂ permeability and lower CO₂/CH₄ selectivity in permeation tests compared to MMMs with thicker selective layer. The plasticization was recognized as the main reason for rise in CO₂ permeability and drop in CO₂/CH₄ selectivity of thinner MMMs. The gas sorption results showed that the high permeability of CO₂ in MMMs is mainly due to the high solubility of this gas in MMMs, leading to high CO₂/CH₄ solubility selectivity for MMMs. The fractional free volume and void volume fraction of MMMs increased as the thickness of membrane decreased. Applying higher mixed feed pressures and permeation tests temperatures resulted in increase in CO₂ permeability and decrease in CO₂/CH₄ selectivity. At highest testing temperature (60 °C), the CO₂ permeability of synthesized MMMs with thinner selective layer remarkably increased.