Effect of CuO addition on the sintering temperature and microwave dielectric properties of CaSiO3– Al2O3 ceramics

CuO-doped CaSiO3–1 wt% Al2O3 ceramics were synthesized via a traditional solid-state reaction method, and their sintering behavior,microstructure and microwave dielectric properties were investigated. The results showed that appropriate CuO addition could accelerate the sintering process and assist the densification of CaSiO3–1 wt% Al2O3 ceramics, which could effectively lower the densification temperature from1250 1C to 1050 1C. However, the addition of CuO undermined the microwave dielectric properties. The optimal amount of CuO addition was found to be 0.8 wt%, and the derived CaSiO3–Al2O3ceramic sintered at 1100 1C presented good microwave dielectric properties of εr?7.27,Q f?16,850 GHz and τf? 39.53 ppm/1C, which is much better than those of pure CaSiO3 ceramic sintered at 1340oC(Q f?13,109 GHz).The chemical compatibility of the above ceramic with 30 Pd/70 Ag during the cofiring process has also been investigated, and the result showed that there was no chemical reaction between palladium–silver alloys and ceramics.& 2014 Chinese Materials Research Society. Production and hosting by Elsevier B.V. All rights reserved.     

Hot corrosion behavior of nanostructured Gd2O3 doped YSZ thermal barrier coating in presence of Na2SO4 + V 2O5 molten salts

Nickel-based superalloy DZ125 was first sprayed with a NiCrAlY bond coat and followed with a nanostructured 2 mol% Gd_2O_3-4.5 mol% Y_2 O_3-ZrO_2(2 GdYSZ) topcoat using air plasma spraying(APS). Hot corrosion behavior of the as-sprayed thermal barrier coatings(TBCs) were investigated in the presence of 50 wt%Na_2SO_4 + 50 wt% V_2O_5 as the corrosive molten salt at 900 ℃ for 100 h. The analysis results indicate that Gd doped YVO_4 and m-ZrO_2 crystals were formed as corrosion products due to the reaction of the corrosive salts with stabilizers(Y_2O_3, Gd_2O_3) of zirconia. Cross-section morphology shows that a thin layer called TGO was formed at the bond coat/topcoat interface. After hot corrosion test, the proportion of m-ZrO_2 phase in nanostructured 2GdYSZ coating is lower than that of nano-YSZ coating. The result reveals that nanostructured 2GdYSZ coating exhibits a better hot corrosion resistance than nano-YSZ coating.     

Structure evolution of Y2O3 nanoparticle/Fe composite during mechanical milling and annealing

Fe-25 wt% Y2O3composite powders have been fabricated by mechanical milling(MM) Fe powders of 100 μm in diameter and Y2O3nanoparticles in an argon atmosphere for the milling periods of4,8,12,24,36,and 48 h,respectively.The features of these powders were characterized by using X-ray diffraction(XRD),scanning electron microscopy(SEM),electron probe micro analyzer(EPMA) and transmission electron microscopy(TEM).The experimental results showed that the mean particle size and crystalline size of MM powders decreased with the milling time increasing.All the elements distributed homogenously inside the powders after 48 h of MM.The lattice constant of the matrix α-Fe kept constant with the milling time,and no solid solution took place during MM process.After 8 h of MM,the α-Fe in each powder became nanocrystalline.After 48 h of MM,Y2O3changes from nanostructure into amorphous structure,and the crystalline size of α-Fe further decreased to 10 nm.The Y2O3in the powders mechanically milled for 48 h kept the amorphous structure after being annealed at 400 1C,and starts to crystallize when the powders are annealed at 600 1C.The amorphous Y2O3contains a small amount of Fe,and crystalline FeYO3appears at 800 1C.     

Novel approaches to produce Al2O3– TiC/TiCN– Fecomposite powders directly from ilmenite

Al2O3 –TiC/TiCN–Fe composite powders were successfully prepared directly from ilmenite at 1300–1400℃.The effects of Al/C ratio,sintering atmosphere,and reaction temperature and time on the reaction products were investigated.Results showed that the nitrogen atmosphere was bene cial to the reduction of ilmenite and the formation of Al2O3 –TiC/TiCN–Fe composite powders.When the reaction temperature was between 600 and 1100℃,the intermediate products,TiO2,Ti3O5 and Ti4O7 were found,which changed to TiC or TiCN at higher temperature.Al/C ratio was found to affect the reaction process and synthesis products.When Al addition was 0.5 mol,the Al2O3 phase did not appear.The content of carbon in TiCN rose when the reaction temperature was increased.     

La2O3–Al2O3 –SiO2 glass-infiltrated 3Y-TZP all-ceramic composite for the dental restora tive application

The 3 mol% yttria stabilized tetragonal zirconia polycrystals (3Y-TZP) powder had three particle size distributions, while the fine one was lower than 100 nm. The 3Y-TZP compact was prepared by dry-pressing under pressures ranged from 10 to 30 MPa and then presintered at 1250°C for 2 h. The matrix dry-pressed under the pressure of 20 MPa had a porosity of 16.7% and could be easily processed by computer aided design and computer aided manufacturing (CAD/CAM), and which had been infiltrated by the La2O3–Al2O3–SiO2 glass at 1200°C for 4 h. The flexural strength and fracture toughness of the composite were 710.7 MPa and 6.51 MPa m^1/2, respectively. The low shrinkage (0.3%) of the composite can satisfy the net-shape fabrication standard. XRD results illustrated that zirconia in the La2O3–Al2O3–SiO2 glass-infiltrated 3Y-TZP all-ceramic composite was mainly in the tetragonal phase. SEM and EDS results indicated that the pores of the matrix were almost filled by the La2O3–Al2O3 –SiO2 glass     

Effect of B2O3 on the aqueous tape casting and microwave properties of Li2O–Nb2O5–TiO2 ceramics

The effect of B2O3 addition on the aqueous tape casting, sintering, microstructure and microwave dielectric properties of Li2O-Nb2O5-TiO2 ceramics has been investigated. The tape casting slurries exhibit a typical shear-thinning behavior without thixotropy, but the addition of B2O3 increases the viscosity of the slurries significantly. It was found that doping of B2O3 can decrease the tensile strength, strain to failure and density of the green tapes. The sintering temperature could be lowed down to 900℃ with the addition of 2 wt% B2O3 due to the liquid phase effect. No secondary phase is observed. The addition of B2O3 does not induce much degradation on the microwave dielectric properties. Optimum microwave dielectric properties of εr 67, Q×f 6560 GHz are obtained for Li2O-Nb2O5-TiO2 ceramics containing 2 wt% B2O3 sintered at 900 1C. It represents that the ceramics could be promising for multilayer low-temperature co-fired ceramics (LTCC) application.     

Phase stability and thermal conductivity of ytterbia and yttria co-doped zirconia

Rare earth oxides doping has been extensively investigated as one of the effective methods to lower thermal conductivity of 4.55 mol% Y2O3stabilized ZrO2(YSZ) thermal barrier coatings(TBCs).In the present work,5–6 mol% Yb2O3and Y2O3co-doped ZrO2ceramics were synthesized by solid reaction sintering at 1600 1C.The phase stability of the samples after heat treatment at 1500 1C was investigated.Yb2O3and Y2O3co-doped zirconia,especially when Yb2O3/Y2O3≥1,contained less monoclinic phase than single Yb2O3or Y2O3phase doped zirconia,indicating that co-doped zirconia was more stable at high temperature than YSZ.The thermal conductivity of the 3 mol% Yb2O3+3 mol% Y2O3co-doped ZrO2was 1.8 W m 1K 1at 1000 1C,which was more than 20% lower than that of YSZ.     

Properties of garnet-type Li6La3ZrTaO12 solid electrolyte films fabricated by aerosol deposition method

The garnet-type Li_6La_3ZrTaO_(12)(LLZT) solid electrolyte films were fabricated by aerosol deposition(AD)method.Ball-milled LLZT powder with a cubic garnet structure and a particle size of 1-2 urn was used as raw material and deposited directly on a SUS316L or a glass substrate via impact consolidation.As-deposited LLZT film has a cubic garnet structure but contains Li_2CO_3 and La_2Zr_2O_7 phases.SEM observation revealed that the film consists of LLZT particles fractured into submicron size.The impurity phase formation during AD process was caused by the local heating by the collision between LLZT particles and deposition surface and reaction with CO_2.The Li~+ ion conductivity of LLZT film was estimated to be 0.24 × 10~(-5)S cm~(-1) at room temperature.Electronic conductivity of LLZT film was confirmed to be around 10~(-12) S cm~(-1),indicating the dominant Li~+ ion conduction of LLZT film.     

High temperature oxidation behavior of aluminide on a Ni-based single crystal superalloy in different surface orientations

An investigation on oxidation behavior of coated Ni-based single crystal superalloy in different surface orientations has been carried out at1100 ℃. It has been found that the {100} surface shows a better oxidation resistance than the {110} one, which is attributed that the {110}surface had a slightly higher oxidation rate when compared to the {100} surface. The experimental results also indicated that the anisotropic oxidation behavior took place even with a very small difference in the oxidation rates that was found between the two surfaces. The differences of the topologically close packed phase amount and its penetration depth between the two surfaces, including the ratio of α-Al2O3 after 500 h oxidation, were responsible for the oxidation anisotropy.     

Preparation and catalytic effect of porous Co3O4 on the hydrogen storage properties of a Li-B-N-H system

A porous Co_3O_4 with a particle size of 1–3 μm was successfully prepared by heating Co-based metal organic frameworks MOF-74(Co) up to 500 °C in air atmospheric conditions. The as-prepared porous Co_3O_4 significantly reduced the dehydrogenation temperatures of the LiBH_4-2LiNH_2 system and improved the purity of the released hydrogen. The LiBH_4-2LiNH_2-0.05/3Co_3O_4 sample started to release hydrogen at 140 °C and released hydrogen levels of approximately 9.7 wt% at 225 °C. The end temperature for hydrogen release was lowered by 125 °C relative to that of the pristine sample. Structural analyses revealed that the as-prepared porous Co_3O_4 is in-situ reduced to metallic Co, which functions as an active catalyst, reducing the kinetic barriers and lowering the dehydrogenation temperatures of the LiBH_4-2LiNH_2 system. More importantly, the porous Co_3O_4-containing sample exhibited partially improved reversibility for hydrogen storage in the LiBH_4-2LiNH_2 system.     

Oxygen-rich carbon-nitrogen quantum dots as cocatalysts for enhanced photocatalytic H2 production activity of TiO2 nanofibers

We developed an one-step hydrothermal method to synthesize carbon-nitrogen quantum dots(CNQDs) with oxygen-rich functional groups.The sample was characterized by TEM,AFM,FT-IR,XPS,UV-vis absorption and PL spectra.The 0/C and N/C atomic ratio of typical CNQDs with diameters of 3-6 nm are ca.0.4 and 0.2,respectively.Without noble metal cocatalyst,the photocatalytic H_2 production rate of CNQDs/TiO_2 nanofibers(NFs)(112.4 μmol h~(-1) g~(-1)) is 1.8 times higher than that of TiO_2 NFs.The good absorption of light contributes to the enhanced photocatalytic H_2 performance.The CNQDs could be promising in biomedical imaging,optical data recording storage and photo/electrocatalysis,etc.     

Activated carbon derived from rice husk by NaOH activation and its application in supercapacitor

Four activated carbon(AC) samples prepared from rice husk under different activation temperatures have been characterized by N2adsorption–desorption isotherms, thermogravimetric analysis(TGA–DTA), Fourier transform infrared spectroscopy(FTIR) and scanning electron microscopy(SEM). The specific surface area of AC sample reached 2681 m2 g 1under activation temperature of 800 1C. The AC samples were then tested as electrode material; the specific capacitance of the as-prepared activated carbon electrode was found to be 172.3 F g 1using cyclic voltammetry at a scan rate of 5 mV s 1and 198.4 F g 1at current density 1000 mA g 1in the charge/discharge mode.& 2014 Chinese Materials Research Society. Production and hosting by Elsevier B.V. All rights reserved.     

Microstructure and growth kinetics of Ce and Y jointly modified silicide coatings for Nb–Ti–Si based ultrahigh temperature alloy

In order to protect Nb-Ti-Si based ultrahigh temperature alloy from oxidation, pack cementation processes were utilized to prepare Ce and Y jointly modified silicide coatings. The Ce and Y jointly modified silicide coating has a double-layer structure: a relatively thick (Nb, X)Si2 (X represents Ti, Cr and Hf elements) outer layer and a thin (Ti, Nb)5Si4 transitional layer. The pack cementation experiments at 1150 ℃ for 8 h proved that the addition of certain amounts of CeO2 and Y2O3 powders in the packs distinctly influenced the coating thickness, the contents of Si, Ce and Y in the (Nb, X)Si2 outer layers, and the density of cavities in the coatings. In order to study the effects of Ce and Y joint modification in the silicide coatings, both only Ce and only Y modified silicide coatings were also prepared for comparison. The mechanisms of the beneficial effects of Ce and Y are discussed. A pack mixture containing 1.5CeO2-0.75Y2O3 (wt%) powders was employed to investigate the growth kinetics of the Ce and Y jointly modified silicide coating at 1050, 1150 and 1250 ℃. It has been found that the growth kinetics obeyed parabolic laws and the parabolic rate constants were 109.20 mm2/h at 1050 ℃, 366.75 mm2/h at 1150 ℃ and 569.78 mm2/h at 1250 ℃, and the activation energy for the growth of the Ce and Y jointly modified silicide coating was 197.53 kJ/mol.     

Effect of boehmite sol on the crystallization behavior and densification of mullite formed from a sol–gel precursor

Hybrid mullite sol was synthesized from an aqueous solution of aluminum nitrate (AN), aluminum isopropoxide (AIP) and tetraethylorthosilicate (TEOS), doped with boehmite sol with different ratios. Pressureless sintering of the xerogel was carried out at different temperatures in the presence of boehmite doping. The xerogel and sintered powder were characterized by FTIR, TG-DSC, XRD, SEM and bulk density. The addition of boehmite caused the formation of metaphase spinel (6Al2O3·SiO2) crystal before the appearance of mullite phase, which could lead to the formation of amorphous phase and suppress the premature formation of mullite. Both of these effects improve the densification of mullite. A maximum density about 98% of the theoretical density (TD, 3.01 g/cm3 ) of mullite could be obtained for 5 wt% boehmite addition at 1200 1C pressureless sintering.     

Integrated Bi2O3 nanostructure modified with Au nanoparticles for enhanced photocatalytic activity under visible light irradiation

An integrated Bi_2O_3(i-Bi_2O_3) nanostructure with a particle size 10 nm inducing agglomerated structure were synthesized by dissolving bismuth nitrate pentahydrate in diethylene glycol at 180 ℃ with post heat treatment.The prepared i-Bi_2O_3 nanostructures were employed for the construction of Au/i-Bi_2O_3 composite system and characterized by X-ray diffraction pattern,UV-visible diffuse reflectance spectroscopy(DRS),and transmission electron microscopy,X-ray photoemission spectroscopy(XPS) and Energy dispersive X-ray spectroscopy(EDS).The i-Bi_2O_3 nanostructure and Au/i-Bi_2O_3 composite system were found to exhibit high photocatalytic activity than commercial Bi_2O_3 in decomposing salicylic acid under visible light irradiation.The high catalytic activity of i-Bi_2O_3 nanostructure was deduced to be caused by charge separation facilitated by electron hopping between the particles within the integrated structure and space-charge separation between i-Bi_2O_3 and Au.The charge separation behavior in i-Bi_2O_3 nanostructure was further bolstered by comparing the measured.OH radical produced in the solution with i-Bi_2O_3 nanostructure,commercial Bi_2O_3 and Au/i-Bi_2O_3 composite which readily react with 1,4-terephthalic acid(TA) inducing 2-hydroxy terephthalic acid(TAOH) that shows unique fluorescence peak at 426 nm.The space-charge separation between i-Bi_2O_3 and An was confirmed by measuring the electron spin resonance(ESR) spectra.     

纳米Fe2O3-Al2O3复合材料的制备

采用溶胶-凝胶表面包覆法制备了纳米Fe₂O₃-Al₂ O₃复合材料, 利用X射线衍射和透射电镜对样品的物相、 粒度和形貌进行了研 究. 结果表明, α-Fe₂O₃掺杂降低了Al₂O₃相变温度, 在900 ℃可以得到稳定的α-Al₂O₃相.     

Wear properties of NiAl based materials

The NiAl based materials including NiAl-TiC-Al2O3 composite,NiAl-Cr(Mo)-Hf-Ho eutectic alloy and NiAl-Cr(Mo)-CrxSy in situ composite were fabricated and their wear properties were tested at different temperatures.The results revealed that the NiAl-TiC-Al2O3 composite,NiAl-Cr(Mo)-Hf-Ho eutectic alloy and NiAl-Cr(Mo)-CrxSy in situ composite exhibited the excellent wear properties between 700℃ and 900℃.The microstructure observations exhibited that the self-lubricant films formed on the worn surfaces during the dry sliding test at high temperature,which decreased the wear rate and friction coefficient significantly.TEM observation on the self-lubricant film revealed that it was mainly comprised by ceramic amorphous and nanocrystalline.Compared with the NiAl-TiC-Al2O3 composite,the NiAl-Cr(Mo)-CrxSy in situ composite has lower friction coefficient at low temperature.Such phenomena may be ascribed to the addition of sulfide which contributes much to the formation of self-lubricant,and moreover the TiC addition increase the strength of NiAl based material and its wear resistance.     

Mechanical and thermal properties of NpO2 using LSDAt U approach

The elastic constants,bulk modulus,shear modulus,Young’s modulus,Debye temperature,isobaric heat capacity and minimum thermal conductivity are estimated for NpO2 using plane-wave pseudopotential method within the local spin density approximation plus Hubbard U(LSDAtU) theory.The computed lattice constants are in good agreement with the available experimental results and then three independent elastic constants were computed by means of the stress–strain method.From the knowledge of the elastic constants,the values of Young’s modulus,Poisson,Debye temperature and minimum thermal conductivity are obtained and they are 218 GPa,0.288,453.5 K and0.99 Wm-1K-1,respectively.The obtained mechanical and thermal properties of NpO2 are in agreement with the previous experimental and theoretical data.Our investigations which are unobtainable from previous report can provide valuable reference in the future.     

Hot deformation behavior andfl ow stress modeling of annealed AZ61 Mg alloys

In this study, the hyperbolic-sine type constitutive equation was used to model the flow stress of annealed AZ61 magnesium(Mg) alloys. Hot compression tests were conducted at the temperatures ranging from 250 1C to 450 1C and at the strain rates ranging from 1 10–3s 1to 1 s 1on a Gleeble-3500 thermo-simulation machine. Constitutive equations as a function of strain were established through a simple extension of the hyperbolic sine constitutive relation. The effects of annealing heat treatments on the variations in constitutive parameters with strain were discussed. The hot compressive flow curves exhibited typical features of dynamic recrystallization. Multiple peak flow curves were observed in the annealed specimens upon testing at a strain rate of 1 10 1s–1and at various temperatures. Variations in constitutive parameters with strain were related to flow behavior and dependent on the initial conditions of the test specimens. The flow stresses of annealed AZ61 Mg alloys were predicted well by the strain-dependent constitutive equations of the hyperbolic sine function under the deformation conditions employed in this study.     

Effect of sintering temperature on the preparation of Cu–Ti3SiC2 metal matrix composite

Ti3SiC2 has the potential to replace graphite as reinforcing particles in Cu matrix composites for applications in brush,electrical contacts and electrode materials.In this paper the fabrication of Cu-Ti3SiC2 metal matrix composites prepared by warm compaction powder metallurgy forming and spark plasma sintering(SPS) was studied.The stability of Ti3SiC2 at different sintering temperatures was also studied.The present experimental results indicate that the reinforcing particles in Cu-Ti3SiC2 composites are not stable at and above 800℃.The decomposition of Ti3SiC2 will lead to the formation of TiC and/or other carbides and TiSi2.If purity is the major concern,the processing and servicing temperatures of the Cu-Ti3SiC2 composite should be limited to 750℃ or lower.The composites prepared by warm compaction forming and SPS sintering at 750℃ have lower density when compared with the composites prepared by SPS sintering at 950℃,but their electrical resistivity values are very close to each other and even lower.