Thermally and mechanically enhanced epoxy resin‐silica hybrid materials containing primary amine‐modified silica nanoparticles

In this article, a series of hybrid materials consisted of epoxy resin matrix and well‐dispersed amino‐modified silica (denoted by AMS) nanoparticles were successfully prepared. First of all, the AMS nanoparticles were synthesized by performing the conventional acid‐catalyzed sol–gel reactions of tetraethyl orthosilicate (TEOS), which acts as acceded sol–gel precursor in the presence of 3‐aminopropyl trimethoxysilane (APTES), a silane coupling agent molecules. The as‐prepared AMS nanoparticles were then characterized by FTIR, ¹³C‐NMR, and ²⁹Si‐NMR spectroscopy. Subsequently, a series of hybrid materials were prepared by performing in situ thermal ring‐opening polymerization reactions of epoxy resin in the presence of as‐prepared AMS nanoparticles and raw silica (RS) particles (i.e., pristine silica). AMS nanoparticles were found to show better dispersion capability in the polymer matrices than that of RS particles based on the morphological observation of transmission electron microscopy (TEM) study. The better dispersion capability of AMS nanoparticles in hybrid materials was found to lead enhanced thermal, mechanical properties, reduced moisture absorption, and gas permeability based on the measurements of thermo gravimetric analysis (TGA), differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), and gas permeability analysis (GPA), respectively. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Environmental aging of cold‐cured epoxy‐silica hybrids prepared by sol−gel process

The article investigates the effects of long term environmental aging on thermal and mechanical properties of epoxy‐silica hybrids. These nanostructured materials, prepared by non‐aqueous sol‐gel process and in situ generation of nanosilica during epoxy curing at room temperature, present the potential to be used as cold‐cured adhesives for civil engineering and Cultural Heritage applications. A specifically developed conditioning procedure for these cold‐cured nanostructured materials was applied before moisture/water absorption tests. The work evidenced the superior durability of the studied epoxy‐silica hybrid, which kept its performances in severe, but realistic, environmental conditions with respect to traditional epoxy adhesives. The reduction in the glass transition temperature and mechanical properties of the studied epoxy‐silica hybrid, observed in the first weeks of environmental aging, was followed by a significant recovery. This was attributed to two concomitant phenomena: the reactivation of the incomplete curing reactions in the epoxy domains and the continuation of the condensation reactions in the siloxane domains activated by the absorbed water. Finally, the Fickian behavior, presented by the studied epoxy‐silica hybrid, was used as an indirect indication of the homogeneity of achieved microstructure, with well dispersed silica nanostructures in the epoxy network. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40093.     

Environmental effects on the adhesion properties of nanostructured epoxy‐silica hybrids

A nanostructured epoxy‐silica hybrid based on epoxy systems with interpenetrating silica domains was designed for a possible use as a structural adhesive for civil engineering applications. Silica domains were obtained in situ during the curing of the thermosetting matrix by means of the sol‐gel process, which was able to chemically bind the organic phase with the inorganic one. To assess the ability of the developed epoxy‐silica hybrid system of overcoming some of the well known deficiencies of conventional epoxy adhesives used in civil engineering field, the environmental effects on the adhesion properties of these novel systems were investigated. First, flexural tests were undertaken on cast epoxy‐silica specimens to determine the mechanical properties of the nanostructured adhesive when exposed to different environmental conditions, that is, moderate temperature or immersion in water. For comparison purposes, a control sample of epoxy resin, representative of a commercially available adhesive, was tested after the same exposure regimes. In order to assess their durability in service, concrete/concrete joints, bonded or with the hybrid epoxy‐silica or with the control epoxy adhesive, were exposed to the same environmental conditions and subjected to adhesion tests according to the “slant shear test.” The results obtained on both cast specimens and concrete/concrete adhesive joints proved the significantly better retention of properties of the nanostructured organic–inorganic adhesive compared to the control resin after exposure to moderate temperature or immersion in water. This constitutes a distinct advantage of the hybrid system over the corresponding conventional epoxy resins cured at ambient temperature for civil engineering applications. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42514.     

Viscoelasticity of epoxy resin/silica hybrid materials with an acid anhydride curing agent

The viscoelasticity of epoxy resin/silica hybrid materials manufactured by the sol–gel process with an acid anhydride curing agent was investigated in terms of morphology. Transmission microscopy observations demonstrated that all the prepared hybrid samples had a two‐phased structure consisting of an epoxy phase and a silica phase. The formed silica had either nanosized particles or coarse domains, depending on the catalyst for the sol–gel process. Raman spectroscopy analysis showed that the formed silica had features typical of sol–gel derived silica glass and that the ring‐opening reactions of the epoxy groups developed in the hybrid samples and in the neat epoxy samples. In dynamic mechanical thermal analysis, there were two transition temperatures due to epoxy chain mobility and epoxy network relaxation, through which the moduli changed by nearly 3 orders of magnitude. The hybridization disturbed epoxy network formation but also reinforced the epoxy network with the formed silica, which was characterized by the activation energy of the network relaxation; therefore, the modulus of the rubbery state was correlated to the activation energy. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Preparation and anticorrosive properties of hybrid coatings based on epoxy‐silica hybrid materials

A series of sol‐gel derived organic–inorganic hybrid coatings consisting of organic epoxy resin and inorganic silica were successfully synthesized through sol‐gel approach by using 3‐glycidoxypropyl‐trimethoxysilane as coupling agent. Transparent organic–inorganic hybrid sol‐gel coatings with different contents of silica were always achieved. The hybrid sol‐gel coatings with low silica loading on cold‐rolled steel coupons were found much superior improvement in anticorrosion efficiently. The as‐synthesized hybrid sol‐gel materials were characterized by Fourier‐transformation infrared spectroscopy, ²⁹Si‐nuclear magnetic resonance spectroscopy and transmission electron microscopy. Effects of the material composition of epoxy resins along with hybrid materials on the thermal stability, Viscoelasticity properties and surface morphology were also studied, respectively. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Mechanical and thermal properties of polyimide/silica hybrids with imide‐modified silica network structures

A series of hybrid materials incorporating imide‐modified silica (IM‐silica) network structures into a polyimide (PI) matrix were produced with a sol–gel technique from solution mixtures of poly(amic acid) and tetraethoxysilane (TEOS) containing alkoxysilane‐terminated amic acids with various degrees of polymerization. The hybrid films, obtained by solvent evaporation, were heated successively to a maximum temperature of 300°C to carry out the imidization process and silica network formation in the PI matrix. The morphology and mechanical properties of these hybrids with IM‐silica networks were studied and compared with the properties of one in which reinforcement of the matrix was achieved with a pure silica network generated from TEOS. The introduction of longer imide spacer groups into the silica network led to a drastic decrease in the silica particle size. Improved tensile modulus was observed in such compatibilized hybrid systems. Comparative thermogravimetric measurements of these hybrids showed improved thermooxidative resistance. A PI hybrid with 30% IM‐silica had a thermal decomposition temperature nearly 260°C higher than that of the pure PI matrix. The high surface area of the interconnected silica domains and increased interfacial interaction were believed to restrict the segmental motion of the polymer and thus slow the diffusion of oxygen in the matrix, thereby slowing the oxidative decomposition of the polymer. The reinforcement of existing and new PIs by this method offers an opportunity for improving their thermooxidative stability without degrading their mechanical strength. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Organic‐acid‐catalyzed sol–gel route for preparing poly(methyl methacrylate)–silica hybrid materials

In this study, a series of organic–inorganic hybrid sol–gel materials consisting of a poly(methyl methacrylate) (PMMA) matrix and dispersed silica (SiO₂) particles were successfully prepared through an organic‐acid‐catalyzed sol–gel route with N‐methyl‐2‐pyrrolidone as the mixing solvent. The as‐synthesized PMMA–SiO₂ nanocomposites were subsequently characterized with Fourier transform infrared spectroscopy and transmission electron microscopy. The solid phase of organic camphor sulfonic acid was employed to catalyze the hydrolysis and condensation (i.e., sol–gel reactions) of tetraethyl orthosilicate in the PMMA matrix. The formation of the hybrid membranes was beneficial for the physical properties at low SiO₂ loadings, especially for enhanced mechanical strength and gas barrier properties, in comparison with the neat PMMA. The effects of material composition on the thermal stability, thermal conductivity, mechanical strength, molecular permeability, optical clarity, and surface morphology of the as‐prepared hybrid PMMA–SiO₂ nanocomposites in the form of membranes were investigated with thermogravimetric analysis, differential scanning calorimetry, dynamic mechanical analysis, gas permeability analysis, ultraviolet–visible transmission spectroscopy, and atomic force microscopy, respectively. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Novel epoxy–silica nano-composites using epoxy-modified silica hyper-branched structure

Epoxy-based nano-composite films with organically modified silica reinforcement have been synthesized and characterized for their thermal and mechanical properties. Silica network generated from the sol–gel process using tetraethoxysilane (TEOS) was suitably modified to have epoxy groups within an extended silica network structure. For this purpose glycidoxypropyltrimethoxysilane and aminophenyltriethoxysilane were reacted to produce epoxide chains having alkoxy end-groups. The precursor molecules having both epoxy and alkoxide functionalities were then mixed with TEOS to produce epoxymodified silica network within a diglycidal ether of bisphenol-A (DEGEBA) matrix. Cross-linking of the matrix using jeffamine D-400 and the sol–gel process was carried out simultaneously. Epoxy–silica hybrids with different silica contents were characterized by scattering electron and atomic force microscopic techniques. Visco-elastic properties, thermal stability and coefficient of thermal expansion of the resulting hybrids were measured through dynamical thermal mechanical, thermogravimetric and thermal mechanical analyses. Large interfacial interaction between the organic and inorganic phases and the distribution of silica at nano-level using epoxy-modified silica in the matrix results in considerable improvement in mechanical properties whereas the coefficient of thermal expansion is reduced in contrast to the neat epoxy system.     

Effect of baking treatment and materials composition on the properties of bulky PMMA–silica hybrid sol–gel materials with low volume shrinkage

A series of bulky PMMA–silica hybrid sol–gel materials had been successfully prepared through the conventional HCl‐catalyzed sol–gel approach with 2‐hydroxyethyl methyl methacrylate (HEMA) as coupling agent under pumping pretreatment (i.e., exhaustive vacuum evacuation). In this work, the hydroxyl groups of HEMA monomers were first cohydrolyzed with various contents of tetraethyl orthosilicate (TEOS) to afford chemical bonding for the forming silica networks by removal of solvent and byproduct of sol–gel reactions through pumping pretreatment before gelation reactions. Subsequently, the resultant viscous solution was then copolymerized with methyl methacrylate (MMA) monomers at specific feeding ratios by using benzoyl peroxide (BPO) as free‐radical initiator. Eventually, transparent bulky organic–inorganic hybrid sol–gel materials loaded with different silica content were always achieved. The obtained bulky hybrid sol–gel materials were found to be transparent, crack‐free, and of relatively low volume shrinkages even in high silica content. The as‐prepared bulky hybrid sol–gel materials were then characterized through silicon element mapping studies of energy‐dispersive X‐ray (EDX) and transmission electron microscopy (TEM). Effect of heating process at 150°C for 5 h after polymerization and material composition on the thermal properties, mechanical strength, and optical clarity of a series of bulky PMMA–silica hybrid sol–gel materials was investigated and compared by thermogravimetric analysis (TGA), thermomechanical analysis (TMA), hardness test, dynamic mechanical analysis (DMA), and UV–vis transmission spectroscopy, respectively. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1151–1159, 2006     

Preparation and thermo‐mechanical properties of heat‐resistant epoxy/silica hybrid materials

Diglycidyl ether of bisphenol‐A (DGEBA) based epoxy/silica hybrid materials filled with various amounts of 3‐glycidoxypropyltrimethoxysilane (GPTMS) and silica nanoparticles were prepared, using 4,4′‐diaminodiphenyl sulfone (DDS) as curing agent. The obtained hybrid materials were analyzed by means of Fourier‐transform infrared spectroscopy (FTIR), dynamic mechanical analysis (DMA), scanning electron microscopy (SEM), and thermogravimetric analysis (TGA). The results indicated that the introduction of GPTMS and silica nanoparticles had synergistic effect. The addition of GPTMS not only ameliorated the compatibility between silica and the epoxy matrix but also increased the crosslinking density of the epoxy system; meanwhile the nano‐silica further reinforced the inorganic network of the hybrid system. Consequently, the hybrid materials showed much improved heat‐resistant properties. The storage modulus of the hybrid systems showed no obvious decrement in the glass transition region and kept at a high value even in the temperature region up to 300°C. The integral thermal stability of the resulting hybrid materials was also improved compared with the corresponding pure epoxy resin. POLYM. ENG. SCI., 2008. © 2008 Society of Plastics Engineers.     

Preparation of epoxy resin/silica hybrid composites for epoxy molding compounds

Phenolic novolac/silica and cresol novolac epoxy/silica hybrids were prepared through in situ sol‐gel reaction of tetraethoxysilane (TEOS). The formed hybrids were utilized as a curing agent and an epoxy resin in epoxy curing compositions, respectively. Via the two‐step preparation route, the resulting epoxy resin/silica hybrid nanocomposites exhibited good thermal stability, high glass transition temperatures, and low coefficients of thermal expansion. High condensation degree of the condensed silica was observed with a high content of siloxane bridges, p > 85%, measured by ²⁹Si NMR. The two‐step route also provides feasibility of preparation of epoxy resin/silica hybrid nanocomposites compatible with the current processes of manufacturing of epoxy molding compounds. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 4047–4053, 2003     

Studying the mechanical properties of composites made of Kenaf‐Nylon 66 fabric,silica nanoparticles,and epoxy resin

In this study, the effect of the relationship between yarn material and yarn count tex on the mechanical behavior of plainly woven hybrid fabrics impregnated with silica nanoparticles and epoxy resin has been investigated. First, various types of bicomponent and single‐component fabrics with plain weaves are prepared using kenaf and nylon‐66 yarns with yarn tex count of 334 and 427. To prepare the composite, silica nanoparticles with a particle size of 200 nm are mechanically mixed into glycol polyethylene with a molecular weight of 200 along with ethanol in proportions of 6:1. The weight percent of silica particles in the suspension has been selected as 60%. Using a round edge indenter, the concentrated indentation force test has been performed based on the 6264D standard to determine the strength of each fabric sample. Then, by impregnating the mentioned fabrics with polymer materials (silica nanoparticles and epoxy resin) and performing the concentrated force tests again, it is found that the hybrid fabrics with a yarn tex count of 427 and impregnated with polymer material enjoy the highest shear thickening properties. POLYM. COMPOS., 37:674–683, 2016. © 2014 Society of Plastics Engineers     

Preparation and properties of polyimide/silica hybrid composites based on polymer‐modified colloidal silica

A new type of polyimide/silica (PI/SiO₂) hybrid composite films was prepared by blending polymer‐modified colloidal silica with the semiflexible polyimide. Polyimide was solution‐imidized at higher temperature than the glass transition temperature (T_g) using 3,3′,4,4′‐biphenyltetracarboxylic dianhydride (BPDA) and 4,4′‐diaminodiphenyl ether (ODA). The morphological observation on the prepared hybrid films by scanning electron microscopy (SEM) pointed to the existence of miscible organic–inorganic phase, which resulted in improved mechanical properties compared with pure PI. The incorporation of the silica structures in the PI matrix also increased both T_g and thermal stability of the resulting films. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2053–2061, 2006     

Thermomechanical properties,phase structure,and conductivity of organic/inorganic hybrid material filled with a conductive filler

Novel epoxy‐based organic/inorganic hybrid materials filled with carbon black (CB) were synthesized from an epoxy resin and silane alkoxide via a sol–gel process. The phase structure and thermal and mechanical properties of the hybrid materials were studied in detail. It was revealed by transmission electron microscope observations that the filled CB particles formed a secondary aggregation structure and were uniformly dispersed in the aggregate. The storage modulus in the rubbery region increased and the peak area of the tan δ curve in the glass‐transition region decreased with the hybridization of silica. Moreover, the conductive properties of the CB‐filled hybrid systems were investigated. In the same volume fraction of CB, the conductivity of the hybrid systems was much higher than that of the unmodified system. This result was attributed to the excluded volume effect of the silica network. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 1980–1984, 2003     

Self‐crosslinkable epoxidized natural rubber–silica hybrids

Epoxidized natural rubber (ENR)–silica hybrids without any other additives were prepared by an open‐mill mixing method at room temperature. The curing characteristics, crosslinking density, mechanical properties, and dynamical mechanical properties were investigated. The results indicate that the ENR–silica hybrid materials could be cured with silica as a crosslinking and reinforcing agent. Attenuated total reflection–Fourier transform infrared spectroscopy and solid‐state ¹³C‐NMR spectroscopy exposed the characteristics of the interfacial interaction in the hybrids and confirmed the existence of chemical bonds and hydrogen bonds between the epoxy group and Si? OH. Scanning electron microscopy illustrated a good dispersion of silica in the ENR matrix. Meanwhile, the modulus at 100% elongation of the hybrid reached 9.64 MPa when 100‐phr silica was loaded; a similar trend was observed for the hardness. Finally, our findings might extend the concept of rubber curing and open a new space for making an environmentally friendly rubber composite. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 44605.     

High‐Tg,heat resistant epoxy–silica hybrids with a low content of silica generated by nonaqueous sol–gel process

The epoxy‐silica hybrids showing high T_g and thermal stability are prepared by the non‐aqueous sol–gel process initiated with borontriflouride monoethylamine. Tetramethoxysilane (TMOS) is used as a precursor of silica and 3‐glycidyloxypropyl trimethoxysilane as a coupling agent to strengthen the interphase interaction with an epoxy matrix. The basic factors governing the nonaqueous sol–gel process are studied in order to reveal the formation–structure–properties relationships and to optimize the hybrid composition as well as conditions of the nonaqueous synthesis. The formation of the hybrid, its structure, thermomechanical properties and thermal stability are followed by chemorheology experiments, NMR, DMA and TGA. The most efficient reinforcement of the epoxy network is achieved by the combination of both alkoxysilanes, showing synergy effects. The hybrids with a low content (～10 wt %) of the in situ generated silica exhibit dramatic increase in T_g and the high modulus, 335 MPa, up to the temperature 300°C. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40899.     

Preparation and properties of organosoluble polyimide/silica hybrid materials by sol–gel process

Organosoluble polyimide/silica hybrid materials were prepared using the sol–gel process. The organosoluble polyimide was based on pyromellitic anhydride (PMDA) and 4,4′‐diamino‐3,3′‐dimethyldiphenylmethane (MMDA). The silica particle size in the hybrid is increased from 100–200 nm for the hybrid containing 5 wt % silica to 1–2 µm for the hybrid containing 20 wt % silica. The strength and the toughness of the hybrids are improved simultaneously when the silica content is below 10 wt %. As the silica content is increased, the glass transition temperature (T_g) of the hybrids is increased slightly. The thermal stability of the hybrids is improved obviously and their coefficients of thermal expansion are reduced. The hybrids are soluble in strong polar aprotic organic solvents when the silica content is below 5 wt %. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 73: 2977–2984, 1999     

Thermomechanical characteristics of basalt hybrid and nonhybrid woven fabric–reinforced epoxy composites

In this study, experimental investigations are performed to check the thermal and mechanical behavior of woven Basalt/PP and Basalt/Jute fiber hybrid and nonhybrid woven fabrics and their composite laminates with epoxy. Three types of weaves are used for both hybrid and nonhybrid structures. Tensile testing of all the woven fabrics is performed. The thermal properties of the fabrics, that is, thermal resistance, diffusivity, and thermal conductivity, etc. are also studied vis‐a‐vis physiological behavior. Results are discussed in terms of fiber composition, woven geometry, and the fiber : resin ratio. Fabricated composite samples are subjected to dynamic mechanical analysis (DMA) and thermo gravimetric analysis (TGA). The thermophysiological properties are also studied in reference to yarn and fabric structure. POLYM. COMPOS., 37:2982–2994, 2016. © 2015 Society of Plastics Engineers     

Synthesis of epoxy resin–silica nanocomposites provided from perhydropolysilazane as a curing reagent and the precursor of silica domain

Epoxy resin–silica nanocomposites with spherical silica domains with 29.0 nm in diameter in an epoxy resin matrix were synthesized from Bisphenol‐A type epoxide monomer, 2,2‐bis(4‐glycidyloxyphenyl)propane (DGEBA), and perhydropolysilazane (PHPS, ? [Si₂? NH]_n? ). The volume fraction of silica domain in the composite varied from 5.4 to 37.8 vol % by varying the feed ratio of PHPS to the epoxide monomer. The reaction mechanism of epoxy group and PHPS was investigated by using glycidyl methacrylate as a model compound of the epoxy monomer by ¹H‐nucular magnetic resonance and Fourier transform infrared spectrometry. Ammonia gas provided by the decomposition of PHPS with moisture converted PHPS to silica and cured the epoxy monomer. The curing of epoxy monomer preferably proceeded than the conversion of silica. The addition of 1,4‐diaminobutane drastically accelerated the rate of curing; white and hard epoxy resin–silica nanocomposites were obtained. The good thermal stability of the composite prepared with DGEBA/PHPS/1,4‐diaminobutane was observed by thermogravimetric analysis. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Nanocomposite coatings via simultaneous organic–inorganic photo‐induced polymerization: synthesis,structural investigation and mechanical characterization

Hybrid sol–gel films were prepared via a simultaneous organic‐inorganic UV‐curing process using a diaryliodonium salt as a superacid photogenerator. In this single‐step procedure, an epoxy functionalized reactive resin mixed with a variable amount of either of two epoxy trialkoxysilane precursors was UV‐irradiated, causing both the initiation of epoxy ring‐opening copolymerization and the catalysis of trialkoxysilyl sol–gel reactions. The concomitant photo‐induced sol–gel process was found to have a significant effect on the two related propagation mechanisms in competition for the oxirane ring‐opening—the active chain‐end and the activated monomer mechanisms—as proved by a systematic examination of the hybrid material microstructure through ²⁹Si and ¹³C solid‐state NMR spectroscopy. The effect of the oxo‐silica network generation on the epoxy reaction kinetics was also evaluated using real‐time Fourier transform infrared spectroscopy upon varying the epoxysilane structure and its concentration. Thermal and dynamic mechanical analyses were systematically performed on these hybrids, by studying thoroughly their structure–property interdependence. Other mechanical characterizations through tribological and scratch tests suggested that the present photopolymer–silica hybrid material provides a powerful tool to tailor mechanical property profiles. Copyright © 2010 Society of Chemical Industry