共查询到19条相似文献,搜索用时 312 毫秒
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根据台车式退火工艺制度,在软件平台上开发了L1级和L2级控制系统.其中,L1级的控制策略采用增量式PID算法,L2级的核心模型采用引入热电偶的三元模型.该控制系统模拟了台车式退火炉在各阶段的热过程,得到了炉内各元的温度场.另外,系统对升温转保温阶段进行了处理,通过两种方法保证了过渡过程的稳定性. 相似文献
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应用MARC/autoforge商用有限元软件,对方轧件在椭圆孔型中的轧制变形过程进行热力耦舍模拟。研究了模拟过程中的轧件温度场的分布及变化规律以及轧制能力参数在轧制过程中的变化。分析计算说明,采用有限元模拟的方法可以较好地反映金属的实际变形情况。 相似文献
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热轧三机架连轧轧板过程的二维有限元模拟 总被引:2,自引:0,他引:2
应用MARC/AutoForge有限元软件,对轧件在三机架连轧变形过程进行热力耦合模拟。研究了模拟过程中的轧件温度场的分布及变化规律以及轧制力能参数在轧制过程中的变化。分析计算说明,采用有限元模拟的方法可以较好地反映金属的实际变形情况。 相似文献
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An FE model was developed to study thermal behavior during the rod and wire hot continuous rolling process. The FE code MSCMarc was used in the simulation using implicit static arithmetic. The whole rolling process of 30 passes was separated and simulated with several continuous 3D elastic plastic FE models. A rigid pushing body and a data transfer technique were introduced into this model. The on line experiments were conducted on 304 stainless steel and GCr15 steel hot continuous rolling process to prove the results of simulation by implicit static FEM. The results show that the temperature results of finite element simulations are in good agreement with experiments, which indicate that the FE model developed in this study is effective and efficient. 相似文献
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采用计算机对高速线材生产过程进行模拟,开发出具有较高准确度同时具有对不同轧制工艺有较好通用性的高线生产仿真系统。利用有限元方法计算了线材在待轧、轧制、水冷及风冷过程的温度场;通过对再结晶动力学模型的解析,得到了静态再结晶、动态再结晶的分数以及奥氏体晶粒在轧制过程中的变化情况;通过组织演变模型和温度模型的耦合计算,模拟出斯太尔摩风冷线上线材的组织变化过程;建立了利用初始化学成分和组织组成预测高线产品力学性能的BP神经网络模型,通过生产过程数据的训练,实现了对线材力学性能的预测。仿真计算的结果对线材控轧、控冷工艺的改进有一定的指导意义。 相似文献
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A simulation model for two-roll cross wedge rolling (CWR) was presented by using three-dimensional rigid-plastic finite element method (FEM).The whole forming process of CWR,including knifing zone,guiding zone,stretching zone,and sizing zone,was simulated using the model in which dynamic adaptive remeshing technology for tetrahedral solid elements was used to fix element distortion.Based on the simulation results,the distributions of metal flow field,strain field,and damage field,and the geometry of the workpiece's end were analyzed.These results could provide theoretical guidance for realizing net shaping and reasonable design of tools. 相似文献
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The rolls in contemporary four-high mills cannot be maintained parallel during the rolling process. There- fore, four-high rolling mill vibrations take place in six degree of freedom (DOF) leading to spatial behaviors invol- ving vertical, horizontal, axial, torsional, cross and swinging vibration modes resulting in complex relative motions between the rolls. Two numerical methods, modified Riccati-transfer matrix method (Riccati-TMM) and finite ele- ment method (FEM), are presented to analyze a spatial vibration characteristic of two four-high rolling mills with different stability. The natural frequency and mode shape of four-high rolling mills are obtained, and the clearance has a great effect on natural frequency and mode shape. In addition, field testing experiment is also conducted to measure natural frequency by power spectrum analysis of rolling mill vibration. Experimental results basically agree with those calculated by Riccati-TMM and FEM, which means that the Riccati-TMM and the FEM can be used for analysis of spatial vibration of four-high rolling mill. Meanwhile, the spatial vibration shows more compound vibra- tion behaviors and the negative effect of horizontal, vertical, cross and swinging vibration modes are effectively con- trolled after redesign of rolling mill. These advantages have a great significance for the rolling mill to be operated with a much higher rolling speed and improved yield of products. 相似文献
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An experience is presented using the finite element method (FEM) and data mining (DM) techniques to develop models that can be used to optimize the skin-pass rolling process based on its operating conditions. A FE model based on a real skin-pass process is built and validated. Based on this model, a group of FE models is simulated with different adjustment parameters and with different materials for the sheet; both variables are chosen from pre-set ranges. From all FE model simulations, a database is generated; this database is made up of the above mentioned adjustment parameters, sheet properties and the variables of the process arising from the simulation of the model. Various types of data mining algorithms are used to develop predictive models for each of the variables of the process. The best predictive models can be used to predict experimentally hard-to-measure variables (internal stresses, internal strains, etc) which are useful in the optimal design of the process or to be applied in real time control systems of a skin-pass process in-plant. 相似文献