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1.
《Ceramics International》2019,45(10):13004-13010
In this study, the REO-HfO2 (REO = Tb4O7, Gd2O3 and Sm2O3) coatings and pure HfO2 coatings were prepared by atmospheric plasma spraying. The chemical compositions, morphologies, infrared radiation performance and thermal resistances of the coatings were systematically investigated. The experimental results showed that the Tb4O7-HfO2, Gd2O3-HfO2, Sm2O3-HfO2 and pure HfO2 coatings had infrared emissivity values of 0.863, 0.852, 0.854 and 0.621, respectively, at room temperature. Based on the phase analysis, the higher infrared emissivity of the REO-HfO2 coatings could be attributed to the fact that the newly formed RE2Hf2O7 (RE = Tb, Gd and Sm) phase, which had a defective fluorite-type structure, and the RE3+ ions enhanced the lattice absorption and electron absorption. Additionally, the Tb4O7-HfO2 coating exhibited a relatively higher infrared emissivity than those of the Gd2O3-HfO2 and Sm2O3-HfO2 coating over the wavelength range of 1–15 μm, which was due to the relatively higher vibrational frequency of the TbO bond in RE2Hf2O7 (RE = Tb, Gd and Sm) and the transformation of Tb3+ into Tb4+ in the Tb4O7-HfO2 system. In addition, the REO-HfO2 ceramic coatings exhibited excellent thermal resistance, which could withstand high-temperature treatment at 1600 °C for at least 50 h without undergoing a phase change and exfoliation, and the infrared emissivity at different temperatures hardly changed after thermal treatment.  相似文献   

2.
《Ceramics International》2022,48(18):26003-26012
In this study, a high-entropy RMgAl11O19 (HE-RMA, R = La, Pr, Nd, Sm, Gd) and LaMgAl11O19 (LMA) coatings were fabricated by atmospheric plasma spraying. The phase composition, microstructure, thermal stability, infrared emissivity performance and shock resistance were comparatively characterized. The results showed that doping multiple rare-earth cations could be conductive to enhance the infrared emissivity. The as-sprayed HE-RMA coating exhibited the highest infrared emissivity, which reached up to 0.971 at 1000 °C. The reason for the improvement of the infrared emissivity was attributed to introduced impurity energy level resulting from doping cations, which could reduce the forbidden bandwidth and increase probability of electronic transition. Meanwhile, HE-RMA coating exhibited better shock resistance at 1100 °C due to superior fracture toughness (1.84 ± 0.41 MPa·m1/2) during thermal cycling test at 1100 °C. In addition, HE-RMA coating still exhibited high infrared emissivity (0.932 at 1000 °C) at 1100 °C annealing for 100 h with only a slight reduction.  相似文献   

3.
《Ceramics International》2022,48(5):6372-6384
Sm2O3-HfO2 series ceramics were synthesized at high temperature using the solid-state reaction. The phase stability, thermo-physical and infrared emission properties of Sm2Hf2O7 (SHO) and Sm2Hf2O7-44.83 wt%HfO2 (25S/H) composite ceramics were comparatively investigated. Furthermore, their calcium magnesium aluminosilicate (CMAS) corrosion was conducted at 1250°C for different times. The results reveal that both SHO and 25S/H ceramics have excellent phase stability at 1600°C as well as excellent sintering resistance. SHO still exhibits slightly lower thermal conductivity and lower hardness and Young's modulus, higher thermal expansion coefficient (CTE) and fracture toughness as well as higher infrared emittance (0.899 at 800°C) than 25S/H composite with the excessive HfO2 inside. Both SHO and 25S/H ceramics react with CMAS to form a relatively compact reaction layer, which can effectively prevent the penetration of CMAS. These results preliminarily indicate that SHO ceramic can be proposed as an alternative material of the traditional YSZ for high-temperature thermal protective applications thanks to its compatible performance of low thermal conductivity and high infrared radiation, etc.  相似文献   

4.
《Ceramics International》2022,48(14):20201-20210
HfO2 doped Si is designed as bond coat material in thermal/environmental barrier coatings (TEBCs). In this work, the HfO2-Si composite coatings with different HfO2 contents were prepared by atmospheric plasma spraying (APS). The steam oxidation behavior of the coatings was comparatively studied at 1300 °C and 1400 °C. Volatilization of Si occurred during spraying, leading to the deviation of coating compositions. The sprayed coatings contained different HfO2 structures. During steam oxidation, HfSiO4 phase was formed at the SiO2/HfO2 interface by solid-state reaction between them. The HfSiO4 or HfO2/HfSiO4 mixture particles worked to deflect or pin micro-cracks, thus improving the resistance of the coating to cracking. At 1300 °C, a protective oxide scale was formed on the traditional Si coating or the HfO2-Si coating with isolated HfO2 particles. However, the HfO2-Si coating with inter-connected HfO2 framework revealed poor oxidation-resistance. At 1400 °C, accelerated oxidation degradation, steam corrosion volatilization, interface reaction and sintering occurred. The HfO2 framework structure played a dominating role in determining the steam oxidation resistance of the HfO2-Si coating, and the connected HfO2 framework and TGO network provided a rapid diffusion path for oxidants (H2O, O2? and OH?) and deteriorated the oxidation resistance.  相似文献   

5.
《Ceramics International》2021,47(19):27091-27099
Industrial spent MoSi2-based materials and HfO2 were recycled as raw materials to fabricate MoSi2-HfO2 composite coating by spark plasma sintering (SPS). The microstructural evolution of the coatings was characterized and the 1500 °C oxidation behavior was explored. Cracks penetrated through the MoSi2 coating while no cracks can be found in the HfO2-containing composite coating owing to the reduction of the mismatch of thermal expansion coefficient (CTE). Good metallurgical bonding was exhibited since (Mo,Nb)5Si3 diffusion layer was found in the HfO2-containing coating by the diffusion of Nb and Si across the interface without gaps. After 1500 °C oxidation of 20 h, cracks appeared in the surface of SiO2 layer on MoSi2 coating while the HfO2-containing composite coating possessed crack-free oxide scale. HfSiO4 with high temperature (>2900 °C) is formed during oxidation and it inlays in the silica oxide scale to improve the stability. Compared to MoSi2 coating, Nb coated MoSi2-HfO2 has thinner oxide scale with lower mass gain during oxidation, thus presenting better high-temperature anti-oxidation properties.  相似文献   

6.
NbSi2/SiO2-Nb2O5/HfSi2-HfO2 multilayer ceramic coating containing Hf-rich out layers is designed and prepared on dense NbSi2 surface via pack cementation and subsequent liquid plasma-assisted particle deposition and sintering of HfSi2 particles to enhance oxidation resistance. The obtained ceramic layer contains the SiO2-Nb2O5 intermediate bonding-layer and the oxygen barrier outer-layer of HfSi2-HfO2. The mass gain of NbSi2/SiO2-Nb2O5/HfSi2-HfO2 coating (5.583 mg/cm2) is only 40 % compared to the NbSi2 coating (13.702 mg/cm2) after 100 h at 1200 °C. The HfO2 and HfSiO4 phases formed at high-temperatures are anchored in SiO2 scale, enhancing the structural stability of ceramic phase and blocking oxygen penetration. Namely, the "Hf nail" fixed on SiO2 scale effectively inhibits Nb-oxide growth and crack initiation.  相似文献   

7.
《Ceramics International》2022,48(14):19633-19643
Hafnia-based materials are very promising to serve as thermal protecting coatings at temperature above 1200 °C. In this work, two kinds of 8 mol% Y2O3 stabilized HfO2 ceramic coatings (YSH-SN and YSH-MX) with conventional and hybrid structures were prepared by air plasma spray (APS) method. The microstructure, thermal conductivity and the mechanical properties of the coatings before and after thermal exposure at 1300 °C were compared in detail. Results show that the as-sprayed YSH-MX has a hybrid laminated structure of monoclinic HfO2 and cubicY2O3 splats, and transforms to monoclinic HfO2 and cubic YSH after thermal exposure, while the YSH-SN is composed of major tetragonal YSH phase and transforms to monoclinic HfO2 and cubic YSH afterward. Thermal conductivities at ultra-high temperature (1600 °C) before and after thermal exposure for those two coatings are close, and the fracture toughness in the direction parallel to the interface exceeds 2.1 MPa m0.5. The YSH-MX coating with a hybrid structure provides insights to conveniently prepare gradient coating or other coatings with complex structures.  相似文献   

8.
《Ceramics International》2022,48(14):20362-20371
The NiFe spinel material itself has good thermal stability and emissivity and can be prepared as an infrared high radiation coating for energy saving applications in industrial high temperature furnace applications. In this study, Cr3+ and Cu2+ doped spinel NiFe2O4 was prepared by solid phase reaction at 1250 °C for 3 h and the microstructure and physicochemical properties of the powder and coating were characterised by XRD, SEM, EDS and IR radiometry. The effect of Cr3+ and Cu2+ doping on the infrared emissivity of spinel NiFe2O4 was investigated and energy saving assessment was carried out in a resistance furnace. The results show that the doping of Cr3+ and Cu2+ can significantly affect the emissivity of spinel powders in the 2.5–10 μm band, and the coatings prepared from the four powders have an emissivity of up to 0.95 in the 2.5–10 μm band. using this high temperature infrared radiation energy saving coating in a resistance furnace resulted in significant energy savings compared to no coating. The furnace was tested for energy saving by holding the furnace for 2 h and 5 h, and the energy saving efficiency reached 20.7% and 17.0% respectively. The coating was subjected to 10 thermal shock tests from room temperature to 700 °C. The coating bonded well and had good thermal shock resistance. Therefore, the coating has wide application prospects for energy saving applications in the field of industrial high temperature furnaces.  相似文献   

9.
《Ceramics International》2020,46(9):13054-13065
Gadolinium zirconate (Gd2Zr2O7) coatings doped by the transition metal Ti and the alkaline earth metal Mg were expected to have improved thermal radiation performance, which could be combined with their excellent thermal barrier properties to comprehensively improve the thermal insulating performance. The results show that the parent Gd2Zr2O7 powder as well as the Gd-site and Zr-site substituted powders crystallize as pyrochlore Gd2Zr2O7 in Fd-3m space group, while all the as-sprayed coatings have the combination of fluorite and a little part of pyrochlore phase. Gd2Zr2O7 ceramic has high mid-infrared emittance and the addition of Ti4+ into Gd2Zr2O7 can enhance the infrared absorption/emittance in a specific wavenumber range, dominantly in the near-infrared (0.75–2.5 μm) band due to the enhancement of electron transition induced by the impurity energy levels linked to the widening of the conduction band. The normal spectral infrared emissivity of Gd2Zr2O7-based coating was higher than 0.88 at 1073 K. The monolayered doped Gd2Zr2O7 coatings present very low thermal cycling lifetime, similar with the parent coating, mainly related with their low fracture toughness, despite (Gd1-xMgx)2Zr2O7 series display lower thermal conductivity than the parent one.  相似文献   

10.
Recently, copper ferrites have acquired widespread attraction in high infrared radiation fields owing to their remarkable cost efficiency. However, to achieve broader applications under various operating conditions, it is essential to further improve the infrared emissivity, particularly at high temperatures. Herein, the Ni-doped CuFe2O4 (NCFO) honeycomb-like frameworks, which are constructed with single-crystal nano-subunits, are successfully fabricated via the scalable sol–gel avenue. The unique porous honeycomb framework endows NCFO with enhanced infrared absorption and relieves the stress between coatings and substrates meanwhile. With both band gap and oxygen vacancy (OV) engineering of CuFe2O4 itself via smart Ni doping, a maximum lattice strain, the richest OVs, and the narrowest band gap (∼1.63 eV) are simultaneously achieved for the CuFe2O4 with 15% Ni doping (denoted as CNFO-15). Benefiting from the synergy of these external and intrinsic contributions, the CNFO-15 possesses an ultrahigh infrared emissivity (∼0.975) in the wavelength range of 3–5 µm at a test temperature of 800°C. Moreover, the CNFO-15-based coating displays superior infrared radiation performance with outstanding high-temperature resistance. More meaningfully, the constructive design here will provide a distinctive perspective for future large-scale fabrication of advanced high-infrared-emissivity coatings.  相似文献   

11.
《Ceramics International》2022,48(16):23127-23136
To improve high-temperature bearing capability of coatings, novel agglomerated Si-HfO2 powders were prepared by adding HfO2 powders into original Si powders by spray drying method. Three-layer environmental barrier coatings (EBCs) with Si-HfO2 bond layer, Yb2Si2O7 intermediate layer and Yb2SiO5 surface layer were prepared on SiC ceramic substrates by atmospheric plasma spraying (APS). The high temperature properties of coatings were systematically investigated. The results indicated that the coatings had good high temperature oxidation resistance, and remained intact after being oxidized or steam corrosion at 1400 °C for 500 h, so the addition of HfO2 improved the thermal cycling performances of the coating. The HfO2 in Si bond coating could effectively inhibit the growth of thermal grown oxide at high temperatures. This work indicates that the high temperature properties of the coatings are improved by this novel EBCs using the novel agglomerated Si-HfO2 powders.  相似文献   

12.
《Ceramics International》2022,48(24):36539-36555
In this study, La1-xNdxMgAl11-xScxO19 (x = 0.1, 0.2, 0.3; abbreviated as LNMAS-1, 2, 3) coatings which are supposed to possess better properties than LaMgAl11O19 (LMA) were plasma-sprayed and their high-temperature performance were comparatively investigated. Results show that addition of Nd3+ and Sc3+ as dopants to LMA endows corresponding coatings with reduced thermal conductivity and enhanced thermal expansion coefficient, while maintaining advantageous phase stability, although still being subjected to amorphization in plasma flame and following crystallization upon high-temperature service. Furthermore, the doping could cause adherence increasing between topcoat/bondcoat, benefiting from improved melting condition, especially in LNMAS-2 and LNMAS-3 coatings, which is related to the specific powder morphology and lowered melting point. During exposure to 1350°C, mechanical performance and structure integrity of doped free-standing LNMAS coatings can be well preserved even after 400 h aging. In thermal cyclic fatigue test, LNMAS-2 and LNMAS-3 coatings undertake thermal cycling lifetime of ~181 and 191 cycles at 1100°C, respectively, 40% durable than that of LMA coating. These preliminary results suggest that LNMAS-2, 3 might be promising candidates for advanced thermal barrier coating applications.  相似文献   

13.
Highly crystalline Pr6O11 nanorods were prepared by a simple precipitation method of triethylamine complex at 500°C. Synthesized Pr6O11 nanorods were uniformly grown with the diameter of 12–15 nm and the length of 100–150 nm without any impurities of unstable PrO2 phase. The Pr6O11 nanorod electrodes attained a high electrical conductivity of 0.954 Scm−1 with low activation energy of 0.594 eV at 850°C. The electrochemical impedance study showed that the resistance of electrode was significantly decreased at high temperature, which resulted from its high conductivity and low activation energy. The reduced impedance and high electrical conductivity of Pr6O11 nanorod electrodes are attributed to the reduction of grain boundaries and high space charge width.  相似文献   

14.
《Ceramics International》2016,42(16):18620-18630
The development of Li-rich layer cathode materials has been limited by poor cycle, rate performance, phase transformation and voltage decay. To improve these properties, a facile and low-cost wet method is employed to fabricate Pr6O11 coating layer on Li[Li0.2Mn0.54Co0.13Ni0.13]O2 nanoparticles. The 3–6 nm Pr6O11 coating layer is observed on the surface of Li[Li0.2Mn0.54Co0.13Ni0.13]O2 by HRTEM. Interestingly, HAADF-STEM and EDS analyses show that the transition metal ions and the praseodymium ions mutually infiltrate in the Pr6O11 coating layer and Li[Li0.2Mn0.54Co0.13Ni0.13]O2 nanoparticles during calcination. A combination of HAADF-STEM with EDS and XPS studies reveals that Pr6O11 coating layer is bridged to Li[Li0.2Mn0.54Co0.13Ni0.13]O2 nanoparticles by the chemical bonds of transition phase Li1.2MXPr1−xO2. XRD patterns show that all samples are indexed to the layered structure α-NaFeO2, but the lattice parameters are influenced lightly after Pr6O11 coating. HRTEM and SAED analyses elucidate that the super large Pr ions surface-doping and the Pr6O11 coating are verified to suppress the transformation of layer to spinel structure in the bulk nanoparticles after cycles. The sample coated with 3 wt% Pr6O11 exhibits wonderful electrochemical performance with the first coulomb efficiency of 85.6%, the capacity retention ratio of 97.9% after 50 cycles and the discharge capacity of 162.2 mAh g−1 at 5 C. The resistant of charge transfer and the electrodes polarization are reduced by Pr6O11 coating according to EIS. Therefore, Pr6O11, which contains the super large Pr ions, plays two roles: the first one, it is coated on the Li[Li0.2Mn0.54Co0.13Ni0.13]O2 nanoparticles to optimize the environment of the interface reaction between electrodes and electrolyte; the other one, its Pr ions surface-doping stabilizes the structure in the superficial region of Li[Li0.2Mn0.54Co0.13Ni0.13]O2 nanoparticles and suppresses the voltage decay. The multifunctional Pr6O11 can play a significant role in accelerating development of new materials with excellent stabilization and high capacity.  相似文献   

15.
In this study, Ca/Tb co-doped HfO2 coatings were prepared by atmosphere plasma spraying. The chemical composition, morphology and infrared property of the coatings were characterized. The coatings possessed a layer-stacked morphology. When the Ca/Tb doping atomic ratio was 1:1, the phase of the coatings gradually changed from monoclinic to cubic with increasing the doping mass. The CTH2 coating had the highest emissivity which was 0.820 in 0.75–6.5 µm and 0.902 in 6.5–15 µm respectively. The enhancement in short band was mainly due to the introduction of Ca2+ and Tb3+ ions that generated oxygen vacancies in the lattice forming impurity levels within the forbidden band, moreover, the transfer of Tb3+ to Tb4+ increased the concentration of free electrons, which promoted the absorption of free carriers. The increase in long band attributed to the lattice distortion that reduced the lattice symmetry and strengthened the absorption of lattice polar vibration.  相似文献   

16.
《Ceramics International》2022,48(4):5229-5238
The uneven growth of thermally grown oxides (TGOs) in thermal barrier coating systems is an important cause of cracking failure at the coating interface in high-temperature environments. The doping of rare earth elements in the bonding layer can effectively inhibit the formation of spinel oxides in the TGO and improve the high-temperature oxidation resistance of the coating. However, a single rare earth element has a limited effect on inhibiting TGO failure. In this study, a NiCoCrAlYHf coating was prepared using a supersonic flame spraying (HVOF) technique. The effects of HfO2 doping on the high-temperature oxidation behaviour of the coatings and diffusion behaviour of metallic elements in the coatings were investigated at 1100 °C. The results showed that the nano-sized HfO2 filled the pores between the powder particles and improved the hardness of the coating. During the high-temperature oxidation process, the oxides formed by Hf and Y had a large size and low solubility, which effectively blocked the diffusion of Al. This slowed the generation of spinel oxides, effectively inhibited the growth of the TGO, it inhibits the initiation and propagation of cracks within the coating, reduces damage to the coating from tensile and compressive stresses at the interface, and improved the high-temperature oxidation resistance of the coating.  相似文献   

17.
《Ceramics International》2017,43(3):3448-3452
Ti/Al2O3 composites with different volume percentages of Pr6O11 added (0–12.0  vol.%) were prepared by pressureless sintering at 1600 °C for 1.5 h. The influences of Pr6O11 on the composition, microstructure and mechanical properties of the composites were characterized and investigated. The results showed that Pr6O11 could promote the sintering of the composites by generating some new interfacial reaction products, such as AlTiO2, Pr2Ti2O7 and PrAlO3. Pr6O11 could also inhibit the production of TiAl and Ti3Al by the same mechanism. Additionally, Pr6O11 changed hexagonal alumina to tetragonal alumina. The latter could improve the mechanical properties of the composites by the effects of crack deflection and particle pullout when it was present in proper amounts. Composites showed satisfactory comprehensive properties when the content of Pr6O11 was no more than 3.0 vol.%.  相似文献   

18.
《Ceramics International》2016,42(10):11966-11973
A series of spinel-type CuMn2O4 ceramic pigments were prepared by a facile and low-cost sol-gel solution combustion method and used as cost-effective materials to fabricate thickness sensitive spectrally selective (TSSS) paint coatings by a convenient spray-coating technique. The chemical component, crystalline morphology, and optical property of the copper manganese oxide ceramic pigment could be accurately controlled by altering the annealing temperature. X-ray diffraction (XRD) analysis confirmed that the ceramic pigments annealed at 500 °C for 1 h coincided well with the XRD patterns of crystalline CuMn2O4 in the JCPDS database, and there were segregated phases of CuO and Mn2O3. Furthermore, the pure spinel CuMn2O4 phase could be achieved at 900 °C for 1 h. The copper manganese oxide ceramic pigments could serve as an effective pigment for fabricating the TSSS paint coating, and the TSSS paint coatings based on ceramic pigments calcined at 900 °C showed solar absorptance of 0.895–0.905 and thermal emittance of 0.186–0.310. In addition, the accelerated thermal stability test revealed that the TSSS paint coating exhibited good thermal stability when it was exposed to air at a temperature of 300 °C for 300 h. Hence, the fabricated TSSS paint coating could be used as a solar absorber coating in the low-to-mid temperature domain.  相似文献   

19.
《Ceramics International》2020,46(2):1334-1342
The electrical properties of La2Ti2O7 (LTO) ceramics have been enhanced through the substitution of La3+ ions by Pr3+ ions. Almost all doped Pr3+ ions will get at A - site without causing a change on monoclinic phase of LTO. The average grain size is 17.8 μm for La1.9Pr0.1Ti2O7 ceramics. The relaxation activation energy which is contributed by defect dipoles that are formed from TiO6 oxygen octahedrons’ distortions in grains is 1.6 eV for La1.8Pr0.2Ti2O7 ceramics. This kind of defects will be activated from 520 °C and completely be activated until 650 °C. The piezoelectric coefficient d33 = 3.0 pC/N of La2-xPrxTi2O7 ceramics maintains stable when the Pr3+ doping content x ranging from 0.1 to 0.3.  相似文献   

20.
To improve the emissivity of ZrB2/SiC coatings for serving in more serious environment, ZrB2/SiC coatings with varying contents of high emissivity Sm2O3 were fabricated using atmospheric plasma spraying. The microstructure, infrared radiative performance and anti-ablation behaviour of the modified coatings were investigated. The results showed that as the content of Sm2O3 increased, the density of the coatings increased because of the low melting point of Sm2O3. When the content of Sm2O3 was 10 vol%, the coating had the highest emissivity in the 2.5–5 μm band at 1000 °C, up to 0.85, because of the oxygen vacancies promoting additional electronic transitions. Due to the high emissivity, the surface temperature of the coating modified with 10 vol% Sm2O3 decreased by 300 °C, which led to little volatilisation of the sealing phase. Further, the mass ablation ratio of the above coating was 3.19 × 10?4 g/s, decreasing 31% compared to that of a ZrB2/SiC coating. The formed dense surface structure of the coatings showed considerable oxygen obstructive effects. These findings indicate that the modified coatings show considerable anti-ablation performance, which provides effective anti-ablation protection for the C/C composite substrate.  相似文献   

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