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介绍了消除厚壁制件所出现的缩痕、凹痕缺陷的一种新型塑料成型工艺--气体辅助注射成型技术的工作原理,技术关键、设备配置及其应用,并重点介绍了内置气体辅助成型和表面气体辅助成型技术。 相似文献
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工艺参数对气体辅助注射成型结果的影响 总被引:5,自引:0,他引:5
以轿车保险杠为例,利用正交设计法和模塑流动软件定量分析了气体辅助注射成型的四个主要工艺参数对成型结果的影响。结果表明,制件的最终质量是各参数综合作用的结果,其中,熔体/气体延迟时间对成型结果的影响最大,气体注塑压力次之,预注射量最小。 相似文献
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基于正交实验法的气体辅助注射成型工艺参数优化 总被引:1,自引:0,他引:1
以CD机体盖为例,以Moldflow作为主要分析研究工具,考察了气体辅助注射成型时制件的气体穿透长度和气指效应情况.以熔体的预注射量、气体延迟时间、熔体注射温度、注气压力等为关键工艺因素,采用正交实验法,利用Moldflow对正交实验方案进行模拟试验,得到不同工艺因素对气体穿透长度、气指效应的影响情况,并确定了最佳工艺参数组合. 相似文献
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流体辅助注射成型技术是一种塑料与流体的复合注射技术,它包括气体辅助注射成型和水辅助注射成型2种形式。分别介绍了气体辅助注射成型和水辅助注射成型的工艺过程、设备及特点。 相似文献
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通过外部气体辅助注射成型(EGAIM)工艺对不同加强筋所造成的平板表面凹痕深度进行实验研究。单因素实验揭示了模具温度、熔体温度、注气延迟时间、注气压力及注气保压时间对不同加强筋制品表面凹痕具有不同程度的影响;正交实验发现,注气延迟时间与注气压力是影响制品表面凹痕的主要因素;在工艺参数最佳化的EGAIM中,与制品厚度比高达1.5的加强筋造成的凹痕深度(1.3 μm)小于传统注塑成型中比值为0.6所造成的凹痕深度(2.3 μm),表明EGAIM优化工艺能有效改善较大厚度加强筋所造成的表面凹痕、提高制品设计自由度。 相似文献
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以一个管状与平板相结合的气体辅助注射成型制品作为研究对象,引入了正交实验法和CAE技术,首先筛选出了影响制品质量的关键因素,再通过实际的气体辅助注塑成型实验,着重讨论了气体注射延迟时间和气体注射压力两个工艺参数对制品质量的影响,通过调节气体注射延迟时间和气体注射压力两个工艺参数的设置,参考气体穿透的变化情况,均能获得较好气体穿透效果的工艺参数组合. 相似文献
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本文详细介绍了气体辅助注射成型技术的工艺过程与装备,分析了气体辅助注射成型的特点和应用,并对气体辅助注射成型CAE技术作了简要说明。 相似文献
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介绍了气体辅助注射成型技术及其产品的一些设计特点,并将气体辅助注塑工艺与传统注塑工艺的优缺点进行了比较。 相似文献
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文中综述了加成型液体硅橡胶的注射成型工艺,介绍了液体注射成型工艺、共注射成型工艺和气体辅助注射成型工艺及冷流道技术在液体硅橡胶中的应用。 相似文献
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以医用介入导管接头为研究对象,基于塑料成型理论在Moldflow软件中进行导管接头模流分析,通过正交实验极差分析,确定了注塑工艺参数对导管接头缩痕指数的影响趋势,得到最佳工艺参数组合。针对实际生产中出现的缩痕缺陷,建立导管接头缩痕指数的BP神经网络参数模型,并用遗传算法进行优化,同时对结果进行仿真模拟,得到缩痕指数为0.0752%,此时的最佳注塑工艺参数为熔体温度238℃、模具温度71℃、注塑压力68 MPa、注塑时间0.61 s、保压压力27 MPa、保压时间24 s,其结果比极差分析法的优化结果(0.088%)减少了14.5%。将遗传算法优化BP神经网络后的注塑工艺参数组合应用于导管接头加工试生产,得到产品外观无明显熔接痕,表面质量良好,满足企业设计要求。 相似文献
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Gas‐assisted injection molding can effectively produce parts free of sink marks in thick sections and free of warpage in long plates. This article concerns the numerical simulation of melt flow and gas penetration during the filling stage in gas‐assisted injection molding. By taking the influence of gas penetration on the melt flow as boundary conditions of the melt‐filling region, a hybrid finite‐element/finite‐difference method similar to conventional‐injection molding simulation was used in the gas‐assisted injection molding‐filling simulation. For gas penetration within the gas channel, an analytical formulation of the gas‐penetration thickness ratio was deduced based on the matching asymptotic expansion method. Finally, an experiment was employed to verify this proposed simulation scheme and gas‐penetration model, by comparing the results of the experiment with the simulation. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2377–2384, 2003 相似文献
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Guoqiang Zheng Wei Yang Bo Yin Mingbo Yang Chuntai Liu Changyu Shen 《应用聚合物科学杂志》2006,102(3):3069-3077
The skin‐core structure of the gas‐assisted and conventional injection molded polycarbonate (PC)/polyethylene (PE) blend was investigated. The results indicated that both the size and the shape of the dispersed PC phase depended not only on the nature of PC/PE blend and molding parameters, but also on its location in the parts. Although the gas‐assisted injection molding (GAIM) parts and conventional injection molding (CIM) part have the similar skin‐core structure, the morphology evolution of PC phase in the GAIM moldings and the CIM moldings showed completely different characteristics. In the section perpendicular to the melt flow direction, the morphology of the GAIM moldings included five layers, skin intermediate layer, subskin, core layer, core intermediate layer as well as gas channel intermediate layer, according to the degree of deformation. PC phase changed severely in the core layer of GAIM moldings, as well as in the subskin of CIM moldings. In GAIM parts, PC phase in the core layer of the nongate end changed far more intensely and aligned much orderly than that in the gate end. The morphology of PC phase in the GAIM part molded with higher gas pressure changed more severe than that in the GAIM part molded with lower gas pressure. In a word, PC phase showed more obvious fibrillation in the GAIM moldings than that in the CIM moldings. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 3069–3077, 2006 相似文献
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To understand the crystalline morphology of the parts molded by gas-assisted injection molding (GAIM), in this work, the hierarchical structures and the crystalline morphology of gas-assisted injection molded high-density polyethylene (HDPE) were investigated. According to the comparison between the results of the GAIM part and those of the conventional injection molded counterpart, it is found that gas penetration can remarkably enhance the shear rate during GAIM process and oriented lamellar structure, shish-kebab structure and common spherulites arise in the skin, subskin and gas channel region, respectively, owing to the different shear rate in these regions. Meanwhile, cooling rate also plays an important role in the formation of the oriented crystalline structure. 相似文献
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Guo-Qiang Zheng Qian Li Jing-Bo Chen Chang-Yu Shen Wei Yang 《Polymer-Plastics Technology and Engineering》2013,52(2):170-176
Tensile strength of isotactic polypropylene (iPP)/glass fiber (GF) composites and neat iPP molded respectively by gas-assisted injection molding (GAIM) was examined. For comparison, tensile strength of the counterparts, which were molded by conventional injection molding (CIM) under the same processing conditions but without gas penetration, was also examined. Tensile strength of the CIM parts steadily increases with the increase of the GF content. For neat iPP molded by GAIM, as the gas pressure increases the tensile strength increases. However, for the iPP/GF composites, the tensile strength generally decreases when the gas pressure increases. And, at a given content of GF, tensile strength of the parts molded by GAIM is unexpectedly lower than that of the counterparts molded by CIM. At a given gas pressure, the higher the fiber content, the lower the tensile strength. In addition, scanning electron microscope (SEM) results show that foaming structure should be responsible for the poor tensile strength of the composites molded by GAIM. The poor adhesion between the glass fibers and the matrix and the unique properties of the gas used in GAIM process are the substantial factors in the formation of foaming structure. 相似文献