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1.
Acrylonitrile‐butadiene‐styrene (ABS)/poly(methyl meth‐acrylate) (PMMA)/nano‐calcium carbonate (nano‐CaCO3) composites were prepared in a corotating twin screw extruder. Four kinds of nano‐CaCO3 particles with different diameters and surface treatment were used in this study. The properties of the composites were analyzed by tensile tests, Izod impact tests, melt flow index (MFI) tests, and field emission scanning electron microscopy (FESEM). This article is focused on the effect of nano‐CaCO3 particles' size and surface treatment on various properties of ABS/PMMA/nano‐CaCO3 composites. The results show that the MFI of all the composites reaches a maximum value when the content of nano‐CaCO3 is 4 wt%. In comparison with untreated nano‐CaCO3 composites, the MFI of stearic acid treated nano‐CaCO3 composites is higher and more sensitive to temperature. The tensile yield strength decreases slightly with the increase of nano‐CaCO3 content. However, the size and surface treatment of nano‐CaCO3 particles have little influence on the tensile yield strength of composites. In contrast, all of nano‐CaCO3 particles decrease Izod impact strength significantly. Stearic acid treated nano‐CaCO3 composites have superior Izod impact strength to untreated nano‐CaCO3 composites with the same nano‐CaCO3 content. Furthermore, the Izod impact strength of 100 nm nano‐CaCO3 composites is higher than that of 25 nm nano‐CaCO3 composites. POLYM. COMPOS., 31:1593–1602, 2010. © 2009 Society of Plastics Engineers  相似文献   

2.
To investigate the effect of interfacial interaction on the crystallization and mechanical properties of polypropylene (PP)/nano‐CaCO3 composites, three kinds of compatibilizers [PP grafted with maleic anhydride (PP‐g‐MA), ethylene–octene copolymer grafted with MA (POE‐g‐MA), and ethylene–vinyl acetate copolymer grafted with MA (EVA‐g‐MA)] with the same polar groups (MA) but different backbones were used as compatibilizers to obtain various interfacial interactions among nano‐CaCO3, compatibilizer, and PP. The results indicated that compatibilizers encapsulated nano‐CaCO3 particles, forming a core–shell structure, and two interfaces were obtained in the compatibilized composites: interface between PP and compatibilizer and interface between compatibilizer and nano‐CaCO3 particles. The crystallization and mechanical properties of PP/nano‐CaCO3 composites were dependent on the interfacial interactions of these two interfaces, especially the interfacial interaction between PP and compatibilizer. The good compatibility between PP chain in PP‐g‐MA and PP matrix improved the dispersion of nano‐CaCO3 particles, favored the nucleation effect of nano‐CaCO3, increased the tensile strength and modulus, but reduced the ductility and impact strength of composites. The partial compatibility between POE in POE‐g‐MA and PP matrix had little effect on crystallization and mechanical properties of PP/nano‐CaCO3 composites. The poor compatibility between EVA in EVA‐g‐MA and PP matrix retarded the nucleation effect of nano‐CaCO3, and reduced the tensile strength, modulus, and impact strength. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009  相似文献   

3.
In this study, a novel mechanochemical route to prepare core‐shell structured particles was introduced. XPS, TEM, and dissolving experimental results indicate the formation of [(inorganic particle)/(elastomer)] core‐shell structured particles, and several kinds of calcium carbonate (nano‐CaCO3) particles with various interfaces were obtained. The mechanical properties and morphological results indicate that the surface treatment of nano‐CaCO3 particles and the existence of outer elastic layer will strengthen the interfacial interaction between nano‐CaCO3 particles and PVC matrix, which results in improvement of mechanical properties of PVC/CaCO3 composites. The theoretical calculations of the interfacial interaction and DMA results confirm these especially when the surface of nano‐CaCO3 particles was treated by MMA and coated in succession by ACR through vibro‐milling. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1084–1091, 2006  相似文献   

4.
The ultraviolet radiation aging behaviors of PVC/CaCO3 and PVC/CaCO3/macromolecular modifier composites were studied through whiteness measurement, Fourier transform infrared spectroscopy, ultraviolet–visible spectroscopy, scanning electron microscopy, and mechanical properties test. It was found that nano‐CaCO3 particles used as ultraviolet light screening agents could significantly enhance the antiaging properties of PVC materials. Due to the macromolecular modifier coated on nano‐CaCO3 particles, the compatibility of nano‐CaCO3 and PVC matrix was improved, resulting in uniform dispersion of nano‐CaCO3 in PVC matrix. Therefore, the PVC/CaCO3/MP composite exhibited better antiaging properties than PVC/CaCO3 composite. After 12 h of ultraviolet irradiation, the tensile strength retention, elongation at break retention, and impact strength retention of PVC/CaCO3/MP composite were 79.5%, 74.5%, and 75.3%, which were much higher than that of neat PVC and PVC/CaCO3 composite. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013  相似文献   

5.
Nano‐calcium carbonate (nano‐CaCO3) was used in this article to fill acrylonitrile–butadiene–styrene (ABS)/poly(methyl methacrylate) (PMMA), which is often used in rapid heat cycle molding process (RHCM). To achieve better adhesion between nano‐CaCO3 and ABS/PMMA, nano‐CaCO3 particles were modified by using titanate coupling agent, aluminum–titanium compound coupling agent, and stearic acid. Dry and solution methods were both utilized in the surface modification process. ABS/PMMA/nano‐CaCO3 composites were prepared in a corotating twin screw extruder. Influence of surface modifiers and surface modification methods on mechanical and flow properties of composites was analyzed. The results showed that collaborative use of aluminum–titanium compound coupling agent and stearic acid for nano‐CaCO3 surface modification is optimal in ABS/PMMA/nano‐CaCO3 composites. Coupling agent can increase the melt flow index (MFI) and tensile yield strength of ABS/PMMA/nano‐CaCO3 composites. The Izod impact strength of composites increases with the addition of titanate coupling agent up to 1 wt %, thereafter the Izod impact strength shows a decrease. The interfacial adhesion between nano‐CaCO3 and ABS/PMMA is stronger by using solution method. But the dispersion uniformity of nano‐CaCO3 modified by solution method is worse. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013  相似文献   

6.
Poly(vinyl chloride) (PVC) composites filled with nano‐ and micro‐CaCO3 particles were prepared via a melt blending method. Transmission electron microscopy images revealed better dispersion of nano‐CaCO3 than micro‐CaCO3 in the PVC matrix. With more than 5 phr (parts per 100 parts of resin) of nano‐CaCO3 content, both impact strength and heat stability were improved. Accelerated weathering tests were performed to investigate UV stability. The impact strength and white index obtained upon weathering exposure of PVC/(80 μm CaCO3) nanocomposites showed a significant improvement upon incorporating nano‐CaCO3. J. VINYL ADDIT. TECHNOL., 2011. © 2011 Society of Plastics Engineers  相似文献   

7.
孙水升  张玲  李春忠  曹宏明  周秋玲 《化工学报》2005,56(11):2233-2239
选择了不同的表面处理剂对纳米CaCO3进行表面改性. 研究了不同表面处理剂对CaCO3/PVC纳米复合材料微观结构、界面结合强度、力学性能及加工性能的影响.研究表明,钛酸酯偶联剂处理可使纳米CaCO3颗粒在PVC基体中达到良好分散,明显改善纳米CaCO3颗粒与PVC基体之间的界面结合,并提高其界面结合强度.力学性能和流变性能研究表明,钛酸酯处理的纳米CaCO3填充PVC具有更高的拉伸强度、冲击强度以及更低的平衡转矩, 而且CaCO3/PVC复合材料的冲击韧性在填充量为20%(mass)时达到最大值26.5 kJ•m-2,是纯PVC的4倍.  相似文献   

8.
The effects of interfacial adhesion strength on the mechanical behavior of composites of polyamide 66 and precipitated calcium carbonate (CaCO3) particles have been investigated. The 50 nm average diameter particles have been surface‐treated using two kinds of coupling agent having various affinities with respect to the matrix. The surface‐modified particles have been incorporated into the polyamide matrix via melt processing. Tensile and impact tests, associated with dynamical mechanical analysis, have been performed on injection‐molded samples. The structural characterization of the specimens has been carried out using differential scanning calorimetry and wide‐angle X‐ray scattering. It is observed that the matrix structure is roughly insensitive to the surface treatment, despite a weak nucleating effect of the filler particles. In contrast, the particle surface treatment strongly influences the particle dispersion in the polymer matrix. Although dispersion was not optimized, the elastic properties of the reinforced polyamide increase with the CaCO3 content, below as well as above the glass transition temperature. Impact toughness decreases for CaCO3 weight fraction greater than 5%. Scanning electron microscopy investigation reveals that the interfacial adhesion affects local deformation processes, such as debonding and fibrillation of the polymer matrix around the particles, during the macroscopic deformation of the composites. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 989–999, 2006  相似文献   

9.
Nanocomposites of poly(vinyl chloride) (PVC) and nano‐calcium carbonate (CaCO3) particles were prepared via melt blending, and chlorinated polyethylene (CPE) as an interfacial modifier was also introduced into the nanocomposites through preparing CPE/nano‐CaCO3 master batch. The mechanical properties, morphology, and rheology were studied. A moderate toughening effect was observed for PVC/nano‐CaCO3 binary nanocomposites. The elongation at break and Young's modulus also increased with increasing the nano‐CaCO3 concentration. Transmission electron microscopy (TEM) study demonstrated that the nano‐CaCO3 particles were dispersed in a PVC matrix uniformly, and a few nanoparticles agglomeration was found. The toughening effect of the nano‐CaCO3 particles on PVC could be attributed to the cavitation of the matrix, which consumed tremendous fracture energy. The notched Izod impact strength achieved a significant improvement by incorporating CPE into the nanocomposites, and obtained the high value of 745 J/m. Morphology investigation indicated that the nano‐CaCO3 particles in the PVC matrix was encapsulated with a CPE layer through preparing the CPE/nano‐CaCO3 master batch. The evaluation of rheological properties revealed that the introduction of nano‐CaCO3 particles into PVC resulted in a remarkable increase in the melt viscosity. However, the viscosity decreased with addition of CPE, especially at high shear rates; thus, the processability of the ternary nanocomposites was improved. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2714–2723, 2004  相似文献   

10.
Summary: The effects of interfacial interaction between nano‐CaCO3 and PVC on mechanical properties and morphology of PVC/nano‐CaCO3 composites were studied. Nano‐CaCO3 was treated with vibromilling in the presence of PVC and coupling agents. The mechanical properties of PVC/treated nano‐CaCO3 are remarkably improved. Transmission electron microscopy results revealed that vibromilled nano‐CaCO3 particles are well dispersed in PVC matrix with good homogeneity and well adhered to PVC matrix. Molau test indicated that chemical reaction between newly formed surface of nano‐CaCO3 and PVC or coupling agent took place. Theoretical calculation results show that the interfacial interaction between PVC and nano‐CaCO3 are substantially improved through vibromilling treatment of nano‐CaCO3 in the presence of PVC and coupling agent.

Molau test results of the samples in THF.  相似文献   


11.
A Brabender torque rheometer equipped with an internal mixer was used to study the influence of compounding method on the properties of (rigid PVC)/(treated and untreated nano‐CaCO3) nanocomposites. Two different methods were studied for the addition of surface treated and untreated nano‐CaCO3 during the melt mixing of rigid PVC. Direct dry mixing of rigid PVC and nano‐CaCO3, and addition of nano‐CaCO3 at the onset of PVC fusion were investigated. Dispersion of treated and untreated nano‐CaCO3 was studied by X‐ray diffraction and scanning electron microscopy. Results showed that using direct dry mixing improved the dispersion of nano‐CaCO3 in the PVC matrix by lowering the fusion time. The mechanical properties of the nanocomposite samples such as impact strength, tensile strength, and elongation at break were improved by using this method. The addition of treated nano‐CaCO3 at the onset of fusion caused a simultaneous decrease in torque. Also, rigid PVC nanocomposites prepared with treated nano‐CaCO3 showed better mechanical properties than those of nanocomposites prepared with the untreated nano‐CaCO3. J. VINYL ADDIT. TECHNOL., 18:153–160, 2012. © 2012 Society of Plastics Engineers  相似文献   

12.
The use of naturally renewable shells of the freshwater channeled applesnail, Pomacea canaliculata, as a filler to replace commercial calcium carbonate (CaCO3) was investigated in this study. Ground P. canaliculata shell particles were converted to nano‐CaCO3 particles by the displacement reaction of calcium chloride in sodium carbonate solution followed by hydrothermal treatment at 100°C for 1 h to synthesize nano‐CaCO3 with particle sizes of 30–100 nm in diameter. The mechanical properties, in terms of the tensile strength, elongation at brake and impact strength, of polyvinyl chloride (PVC) were greatly improved by mixing with nano‐CaCO3 at 5–10 parts per hundred of resin. Additionally, the presence of nano‐CaCO3 at the same levels increased the flame resistance and thermal stability of the PVC composite materials. POLYM. COMPOS., 36:1620–1628, 2015. © 2014 Society of Plastics Engineers  相似文献   

13.
In this article, dynamic packing injection molding (DPIM) technology was used to prepare injection samples of Polypropylene‐Calcium Carbonate (PP/CaCO3) nanocomposites. Through DPIM, the mechanical properties of PP/nano‐CaCO3 samples were improved significantly. Compared with conventional injection molding (CIM), the enhancement of the tensile strength and impact strength of the samples molded by DPIM was 39 and 144%, respectively. In addition, the tensile strength and impact strength of the PP/nano‐CaCO3 composites molded by DPIM increase by 21 and 514%, respectively compared with those of pure PP through CIM. According to the SEM, WAXD, DSC measurement, it could be found that a much better dispersion of nano‐CaCO3 in samples was achieved by DPIM. Moreover, γcrystal is found in the shear layer of the DPIM samples. The crystallinity of PP matrix in DPIM sample increases by 22.76% compared with that of conventional sample. The improvement of mechanical properties of PP/nano‐CaCO3 composites prepared by DPIM attributes to the even distribution of nano‐CaCO3 particles and the morphology change of PP matrix under the influence of dynamic shear stress. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012  相似文献   

14.
Nanocomposites of nanosized CaCO3/SBS/PP were prepared by using twin‐screw and single‐screw extruder. By adding nanosized CaCO3 particles into SBS/PP blend, the notched impact strength, flexural modulus, and tensile strength of the composites can be improved, whereas, by adding microsized CaCO3 particles into SBS/PP blend, the notched impact strength of the composite is decreased markedly. At nanosized CaCO3 content of 16 phr (parts per hundred PP resin by weight), the impact strength of nanosized CaCO3/SBS/PP composite reaches 56.55 KJ/m2, which is 1.27 times that of SBS/PP blend. At nanosized CaCO3 content of 4 phr, the tensile strength of the composites reaches 31.3 MPa, which is 1.23 times that of SBS/PP blend. The maximum and balanced torque of the composites improves significantly by the addition of CaCO3 nanoparticles. The increased shear force during compounding continuously breaks down SBS particles, resulting in the reduction of the SBS particles size, and improving the dispersion of SBS particles in PP matrix. Thus the toughening effect of SBS on matrix was improved. Simultaneously, the existence of SBS provides the matrix with a good intrinsic toughness, satisfying the condition that nanosized inorganic particle of CaCO3 efficiently toughens polymer matrix. The synergistic toughening function of nanosized CaCO3 and SBS on PP matrix was exhibited. POLYM. ENG. SCI. 47:201–206, 2007. © 2007 Society of Plastics Engineers  相似文献   

15.
Calcium carbonate (CaCO3) reinforced polypropylene/ethylene propylene rubber (PP/EPR) copolymer composites for automotive use were developed by means of extrusion and injection molding process. Three kinds of CaCO3 (stearic acid treated and untreated) nanoparticles and microparticles were used as fillers. The influence of stearic acid, particle size, and filler content on the state distribution and morphology were investigated by SEM and rheological measurements. Two different morphologies were observed: EPR and CaCO3 dispersed in the PP matrix and a core shell structure, depending on the interactions between EPR and CaCO3. Toughening mechanisms and mechanical properties of the different systems were investigated. Significant improvement in tensile modulus is observed in all composites, depending on filler content. Elongation and notched impact strength were drastically decreased, especially for composites with nano CaCO3. Better impact properties were obtained with low content of treated particles, showing the importance of filler treatment. POLYM. ENG. SCI., 55:2859–2868, 2015. © 2015 Society of Plastics Engineers  相似文献   

16.
Poly(para‐dioxanone) (PPDO)‐based composites have been prepared by blending PPDO with three different types of CaCO3 particles, CC1 (nano‐CaCO3), CC2 (CaCO3 whisker), and CC3 (silane‐coated CaCO3 whisker). The effects of particles size, interface adhesion, and crystallinity of composites on mechanical properties were discovered through analysis of the morphology of fracture surfaces, thermal characteristics, and crystalline structure. DSC revealed that the CaCO3 particles acted as a nucleating agent and promoted crystallinity of PPDO. The effect of CaCO3 particles on crystallization of PPDO was clearly revealed by using the nucleating efficiency. Smaller size particles exhibit greater nucleating efficiency. Adhesion between PPDO and the CaCO3 particles plays major roles on the mechanical properties of composites. The tensile strength of PPDO was improved over 54%. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers  相似文献   

17.
The effect of chlorinated polyethylene (CPE) content and test temperature on the notched Izod impact strength and brittle‐ductile transition behaviors for polyvinylchloride (PVC)/CPE blends and PVC/CPE/nano‐CaCO3 ternary composites is studied. The CPE content and the test temperature regions are from 0–50 phr and 243–363 K, respectively. It is found that the optimum nano‐CaCO3 content is 15 phr for PVC/CPE/nano‐CaCO3 ternary composites. For both PVC/CPE blends and PVC/CPE/nano‐CaCO3 ternary composites, the impact strength is improved remarkably when the CPE content or test temperature is higher than the critical value, that is, brittle‐ductile transition content (CBD) or brittle‐ductile transition temperature (TBD). The TBD is closely related to the CPE content, the higher the CPE content, the lower the TBD. The temperature dependence of impact strength for PVC/CPE blends and PVC/CPE/nano‐CaCO3 ternary composites can be well simulated with a logistic fitting model, and the simulation results can be illustrated with the percolation model proposed by Wu and Jiang. DMA results reveal that both PVC and CPE can affect the TBD of PVC/CPE blends and PVC/CPE/nano‐CaCO3 composites. When the CPE content is enough (20 phr), the CPE is more important than PVC for determining the TBD of PVC/CPE blends and PVC/CPE/nano‐CaCO3 composites. Scanning electron microscopy (SEM) observations reveal that the impact fractured mechanism can change from brittle to ductile with increasing test temperature for these PVC systems. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012  相似文献   

18.
The Archimedes' principle and physical theory are attempted to analysis the densification and structure of the polystyrene (PS) composites by melt compounding with CaCO3 having different particle size. The difference between the measured specific volume (ν) andthe theoretically calculated specific volume (νmix), Δν = ν−νmix, can reflect the densification of the composites. It is clearly demonstrated that the PS composites become more condensed with the reduction of the CaCO3 particle size. Especially, when the content for nano‐CaCO3 achieves 2 wt%, the Δν value of the composites reaches the least, which shows the best densification. Meanwhile, the glass transition temperature (Tg) reaches the maximum value of about 100°C by differential scanning calorimetry (DSC) and thermal mechanical analysis (TMA), which indirectly reveals the composites microstructure more condensed. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) reveal that 2 wt% nano‐CaCO3 uniformly disperses in PS composites. The CaCO3 selected in this experiment has certain toughening effect on PS. The impact and tensile strength increase with addition of nano‐CaCO3, but the elongation at break decreases. When nano‐CaCO3 content achieved 2 wt%, the impact and tensile strength present the maximum value of 1.63 KJ/m2 and 44.5 MPa, which is higher than the pure PS and the composites filled with the same content of micro‐CaCO3. POLYM. COMPOS., 31:1258–1264, 2010. © 2009 Society of Plastics Engineers  相似文献   

19.
Nano‐Sb2O3 particles were modified by a combination modifier of cetyltrimethyl ammonium bromide (CTAB) and KH‐560 via the mechanochemical method based on high‐energy ball milling. Then, the testing specimens of the nano‐Sb2O3/PBT composites of differing compositions were prepared by melting blending technology. The crystallization, thermal, and mechanical properties of composites were characterized by X‐ray diffraction, differential scanning calorimetry, thermogravimetric analyzer, and mechanical performance test. The tensile and impact fracture surfaces of composites were determined by scanning electron microscopy. Besides, the influence of the Sb2O3 nanoparticles surface modification on crystallinity, mechanical properties of the composites, and the interfacial adhesion between nano‐Sb2O3 and PBT was systematically investigated. The results indicate that the main crystalline characteristics of PBT matrix remain unchanged in the nanocomposites. However, the addition of nano‐Sb2O3 particles plays a heterogeneous nucleation and can effectively improve the crystallization of PBT matrix. In addition, the compound modification of the nano‐Sb2O3 can effectively enhance mechanical properties of the composites and interfacial interaction between nano‐Sb2O3 and PBT. The enhanced fracture properties in the nanocomposites were caused by the assisted void formation at the edge of the nano‐Sb2O3 particle. When the nano‐Sb2O3 mass fraction is 3%, the composites show excellent comprehensive performance. The interfacial adhesion parameter B and the half‐debonding angle θ of composites were assessed to quantitatively characterize the interfacial adhesion strength between nano‐Sb2O3 and PBT. Finally, the reinforcement and toughening mechanisms were described. J. VINYL ADDIT. TECHNOL., 26:268–281, 2020. © 2019 Society of Plastics Engineers  相似文献   

20.
In this study a new method was applied to form crosslinking networks in the ethylene‐propylene‐diene terpolymer (EPDM) matrix with calcium carbonate (CaCO3) particles, which were chemically treated with acrylic acid (AA). The tensile test showed that the tensile strength and the elongation at break of the composites were improved significantly, and that when the content of CaCO3 was about 20 wt% in the composites the maximum tensile properties were achieved. The results of swell and solution tests showed that the composites had an evident crosslinking structure. The results of ATR‐FTIR spectrum proved that the acid–base reaction between CaCO3 and AA had occurred. The SEM photos show that an interfacial adhesion between CaCO3 and copolymer was good. The TGA curves show that the composites had a new change in mass between 650°C and 750°C, which might be the decomposition temperature of calcium acrylic acid. POLYM. COMPOS., 26:587–592, 2005. © 2005 Society of Plastics Engineers  相似文献   

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