Investigations of the action of flame retardants in cellulose. II: Investigation of the flame-retardant action of polyphosphonitride in cellulose

Pure regenerated cellulose fibers and those containing various amounts of phosphorus nitride were pyrolyzed under different conditions in the temperature range of 150–440°C. Easily volatile liquid pyrolysis products, the tar fraction of limited volatility, and the charred residue were determined gravimetrically. The liquid volatiles were analyzed by combined gas chromatography/mass spectrometry for their water content. The tarnfraction and the charred residue were inspected by infrared (IR) spectroscopy. The studies revealed that the phosphorus nitride flame retardant enhances the onset of the pyrolytic decomposition and the release of water at substantially lower temperatures as observed for pure cellulose. The water release favors the carbonization and its extent reduces the formation of levoglucosan as a precursor of easily flammable pyrolysis products. Thus phosphorous nitride must be classified into the water release favoring flame retardants.     

2,2′,6,6′-Tetrabromo-3,3′,5,5′-tetramethyl-4,4′-biphenol (TTB)–flame retardant copolycarbonates and copolyesters

2,2′,6,6′-Tetrabromo-3,3′,5,5′-tetramethyl-4,4′-biphenol (TTB) is a new flame retardant monomer possessing a high degree of chemical and thermal stability. This brominated biphenol can be directly incorporated as a comonomer in condensation polymerizations. An example is the preparation of copolycarbonates of TTB and 2,2-(4-hydroxyphenyl)propane (BPA) via the aqueous caustic phosgenation method. The reaction of TTB with either ethylene oxide or ethylene chlorohydrin affords 4,4′-bis(2-hydroxyethoxy)-2,2′,6,6′-tetrabromo-3,3′,5,5′-tetramethylbiphenyl (TTB-Diol). This diol is melt polymerized into a series of terephthalate copolymers with 1,4 butanediol. The above copolymers possess flame retardancy, thermal stability, and good mechanical properties. These high-bromine-content copolymers are blended with nonhalogen-containing polymers to afford blends with specific degrees of flame resistance.     

阻燃纤维素纺织品的研究进展

纤维素类纺织品具有易燃性，其应用增加了火灾发生的可能性，从而对人们的生命安全造成严重威胁。对纤维素类纺织品进行阻燃改性是提高其阻燃性能的有效措施。该文综述了纤维素类纺织品不同的阻燃改性方法，分析浸渍及涂层整理法、接枝改性法和共混改性等对纤维素类纺织品阻燃改性的研究现状，同时总结了限制阻燃纤维素类纺织品开发及应用的影响因素，如制备过程中阻燃体系不稳定，产品的阻燃耐久性较差及机械性能损伤等。最后对阻燃纤维素类纺织品的发展方向进行了展望，指出合理利用生物质原材料，设计智能化、多功能化、具有阻燃耐久性的纺织品是阻燃纤维素类纺织品未来的发展方向。     

Bishydrazinium and Diammonium Salts of 4,4′,5,5′‐Tetranitro‐2,2′‐biimidazolate (TNBI): Synthesis and Properties

The diammonium ( 1 ) and bishydrazinium ( 2 ) salts of 4,4′,5,5′‐tetranitro‐2,2′‐biimidazolate (TNBI) were synthesized and their physical properties as well as predicted explosive performance characteristics are described. These dianionic salts are easily formed in good yields by reaction of TNBI with aqueous solutions of the cationic species. TNBI is synthesized from 2,2′‐biimidazole, which is ultimately synthesized by the condensation of aqueous glyoxal with ammonium acetate. The compounds were characterized by NMR spectroscopy, vibrational (FT‐IR and Raman) spectroscopy, elemental analysis, thermal analysis (DSC, VTS and calorimetry), and small scale safety testing (impact, friction, ESD). The measured densities and heats of formation are reported. The materials show promise for use in IM explosive and propellant formulations due to the combination of their calculated performances, thermal stability and insensitivity to stimuli.     

Pyrolysis products of untreated and flame retardant-treated α-cellulose and levoglucosan

A typical gas chromatogram of the volatile pyrolysis products of untreated α-cellulose contains 39 peaks; however, mass spectral data indicate that at least 59 compounds, with molecular weights less than about 150, are present. A total of 37 compounds have been identified, 13 of which have not been previously reported. Most of the newly identified compounds contain a benzene ring, indicating that these compounds may be products of reactions between initial volatiles. A comparison of the products generated in the temperature range of 330°–440°C indicates that the formation of pyrolysis products is essential independent of temperature. Comparisons of the chromatograms obtained for untreated levoglucosan and cellulose indicate that most of the decomposition of cellulose probably forms levoglucosan which then decomposes to yield the observed pyrolysis products. In addition, the products of flame retardant-treated levoglucosan are essentially the same as those of cellulose with the same retardant treatment. This suggests that the retardants act on the levoglucosan formed in the decomposition of the cellulose rather than on the cellulose directly.     

Synthesis,characterization, and acoustic properties of new soluble polyurethanes based on 2,2′‐[1,4‐phenylenebis(nitrilomethylylidene)diphenol and 2,2′‐[4,4′‐methylene‐di‐2‐methylphenylene‐1,1′‐bis(nitrilomethylylidene)]diphenol

Eight novel polyurethanes based on 2,2′‐[1,4‐phenylenebis(nitrilomethylylidene)]diphenol and 2,2′‐[4,4′‐methylene‐di‐2‐methylphenylene‐1,1′‐bis(nitrilomethylylidene)]diphenol acting as hard segments with two aromatic and two aliphatic diisocyanates (4,4′‐diphenylmethane diisocyanate, toluene 2,4‐diisocyanate, isophorone diisocyanate, and hexamethylene diisocyanate) were prepared and characterized with Fourier transform infrared, UV spectrophotometry, fluorescence spectroscopy, ¹H‐NMR and ¹³C‐NMR spectroscopy, thermogravimetric analysis, and differential thermal analysis. All the polyurethanes contained domains of semicrystalline and amorphous structures, as indicated by X‐ray diffraction. The acoustic properties and solubility parameters were calculated with the group contribution method. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Synthesis and characterization of novel aromatic poly(amide‐imide)s derived from 2,2′‐bis(4‐trimellitimidophenoxy)biphenyl or 2,2′‐bis(4‐trimellitimidophenoxy)‐1,1′‐binaphthyl and various aromatic diamines

New aromatic diimide‐dicarboxylic acids having kinked and cranked structures, 2,2′‐bis(4‐trimellitimidophenoxy)biphenyl (2a) and 2,2′‐bis(4‐trimellitimidophenoxy)‐1,1′‐binaphthyl (2b), were synthesized by the reaction of trimellitic anhydride with 2,2′‐bis(4‐aminophenoxy)biphenyl (1a) and 2,2′‐bis(4‐aminophenoxy)‐1,1′‐binaphthyl (1b), respectively. Compounds 2a and 2b were characterized by FT‐IR and NMR spectroscopy and elemental analyses. Then, a series of novel aromatic poly(amide‐imide)s were prepared by the phosphorylation polycondensation of the synthesized monomers with various aromatic diamines. Owing to structural similarity, and a comparison of the characterization data, a model compound was synthesized by the reaction of 2b with aniline. The resulting polymers with inherent viscosities of 0.58–0.97 dl g^?1 were obtained in high yield. The polymers were fully characterized by FT‐IR and NMR spectroscopy. The ultraviolet λ_max values of the poly(amide‐imide)s were also determined. The polymers were readily soluble in polar aprotic solvents. They exhibited excellent thermal stabilities and had 10% weight loss at temperatures above 500 °C under a nitrogen atmosphere. Copyright © 2003 Society of Chemical Industry     

Synthesis and properties of organosoluble polyimides derived from 2,2′‐dibromo‐ and 2,2′,6,6′‐tetrabromo‐4,4′‐oxydianilines

Two new aromatic diamines, 2,2′‐dibromo‐4,4′‐oxydianiline (DB‐ODA 4 ) and 2,2′,6,6′‐tetrabromo‐4,4′‐oxydianiline (TB‐ODA 5 ), have been synthesized by oxidation, bromination, and reduction of 4,4′‐oxydianiline (4,4′‐ODA). Novel polyimides 6a–f and 7a–f were prepared by reacting DB‐ODA ( 4 ) and TB‐ODA ( 5 ) with several dianhydrides by one‐step method, respectively. The inherent viscosities of these polyimides ranged from 0.31 to 0.99 dL/g (0.5 g/dL, in NMP at 30°C). These polyimides showed enhanced solubilities compared to those derived from 4,4′‐oxydianiline and corresponding dianhydrides. Especially, polyimides 7a , derived from rigid PMDA and TB‐ODA ( 5 ) can also be soluble in THF, DMF, DMAc, DMSO, and NMP. These polyimides also exhibited good thermal stability. Their glass transition temperatures measured by thermal mechanical analysis (TMA) ranged from 251 to 328°C. When the same dianhydrides were used, polyimides 7 containing four bromide substituents had higher glass transition temperatures than polyimides 6 containing two bromide substituents. The effects of incorporating more polarizable bromides on the refractive indices of polyimides were also investigated. The average refractive indices (n_av) measured at 633 nm were from 1.6088 to 1.7072, and the in‐plane/out‐of‐plane birefringences (Δn) were from 0.0098 to 0.0445. It was found that the refractive indices are slightly higher when polyimides contain more bromides. However, this effect is not very obvious. It might be due to loose chain packing resulted from bromide substituents at the 2,2′ and 2,2′,6,6′ positions of the oxydiphenylene moieties. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Monolithiation of 5,5′‐Dibromo‐2,2′‐bithiophene Using Flow Microreactors: Mechanistic Implications and Synthetic Applications

The lithiation of 5,5′‐dibromo‐2,2′‐bithiophene with one equivalent of an alkyllithium such as n‐BuLi or s‐BuLi was studied by varying the residence time in flow microreactors. With a short residence time, the product 2,2′‐bithiophene (3) derived from dilithiation was obtained preferentially and a significant amount of the starting material 5,5′‐dibromo‐2,2′‐bithiophene remained unchanged. An increase in the residence time caused a higher yield of the product 5‐bromo‐2,2′‐bithiophene derived from monolithiation with expense in the yields of 2,2′‐bithiophene and 5,5′‐dibromo‐2,2′‐bithiophene. The lithiation using MeLi gave the product 5‐bromo‐2,2′‐bithiophene preferentially even with a very short residence time.     

Effects of phosphorus-containing flame retardants on pyrolysis of cotton cellulose

Unmodified cotton and cottons finished with high levels of seven different phosphorus-containing flame retardants were pyrolyzed in a temperature-programmed solid probe of a mass spectrometer, and mass spectra were recorded continuously throughout the pyrolyses. The spectra at the maximum rates of volatiles evolution during the pyrolyses were analyzed to determine relative amounts of water, carbon monoxide, carbon dioxide, furfural, furyl hydroxymethyl ketone, hydroxymethylfurfural, levoglucosan, and 1,6-anhydro-β-glucofuranose. These volatile materials accounted for 64% to 90% of the total ionization in the spectra. The flame retardants increased the fractions of nonfuel volatiles (water and carbon dioxide) and decreased those of anhydroglucoses, but had less effect on the carbon monoxide and furan derivatives. The flame retardant fabrics differed greatly in the fractions of anhydroglucoses (from 1% to 23%) and water (from 19% to 57%) in their pyrolysis products. These results indicate that mechanisms of flame retardant action differ among phosphorus-containing finishes.     

The pyrolysis behaviors of polyimide foam derived from 3,3′,4,4′‐benzophenone tetracarboxylic dianhydride/4,4′‐oxydianiline

The thermal stability and pyrolysis behaviors of polyimide (PI) foam derived from 3,3′,4,4′‐benzophenone tetracarboxylic dianhydride (BTDA)/4,4′‐oxydianiline (4,4′‐ODA) in air and in nitrogen were studied. The decomposition products of PI foam were analyzed by thermogravimetry‐Fourier transform infrared spectroscopy (TG‐FTIR). Several integral and differential methods reported in the literatures were used in decomposition kinetics analysis of PI foam. The results indicated that the PI foam was easier to decompose in air than in nitrogen, with ～ 55% residue remaining in nitrogen versus zero in air at 800^oC. The main pyrolysis products were CO₂, CO, and H₂O in air and CO₂, CO, H₂O, and small organic molecules in nitrogen. The different dynamic methods gave similar results that the apparent activation energies, pre‐exponential factors, and reaction orders were higher in nitrogen than those in air. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Aerobic oxidative radical coupling catalyzed by TEMPO for the preparation of 2,2′‐dibenzothiazole disulfide

BACKGROUND: 2,2′‐disbenzothiazole disulfide is widely used as a vulcanization accelerator in rubber production and as an intermediate in the drug industry. Its current industrial process, the oxidation of 2‐mercaptobenzothiazole by sodium nitrite in acidic solution, produces large quantities of liquid waste water. A novel and green synthetic method was developed, which used dioxygen as the oxidant and 2,2,6,6‐tetramethylpiperidyl‐1‐oxyl (TEMPO) as the catalyst without any metallic compounds. RESULTS: The conditions, including temperature, solvents, amount of catalyst, dioxygen pressure and time, were optimized. Thus 94% yield of 2,2′‐disbenzothiazole disulfide was obtained at 60 °C in acetonitrile under 0.2 MPa oxygen pressure for 3 h. Theoretical calculations and UV spectra showed that hydrogen‐transfer reaction between 2‐mercaptobenzothiazole and TEMPO was the key step, and 2,2′‐disbenzothiazole disulfide was generated by the coupling of the formed thiyl radical of 2‐mercaptobenzothiazole. CONCLUSION: 2,2′‐disbenzothiazole disulfide was prepared efficiently by aerobic oxidative coupling of 2‐mercaptobenzothiazole with TEMPO as the catalyst. This ‘environmentally friendly’ approach with easy handling, mild reaction conditions and simple separation represents a viable means of producing 2,2′‐disbenzothiazole disulfide. Copyright © 2011 Society of Chemical Industry     

Synthesis of Substituted 2,2′‐Bipyridines and 2,2′:6′,2′′‐Terpyridines by Cobalt‐Catalyzed Cycloaddition Reactions of Nitriles and α,ω‐Diynes with Exclusive Regioselectivity

A variety of substituted 2,2′‐bipyridines were synthesized by a 1,2‐bis(diphenylphosphino)ethane (dppe)/cobalt chloride hexahydrate (CoCl₂⋅6 H₂O)/zinc‐catalyzed [2+2+2] cycloaddition reaction of diynes and nitriles, with all reactions exhibiting exclusive regioselectivity. Thus, symmetrical and unsymmetrical 1,6‐diynes and 2‐cyanopyridine reacted in the presence of 5 mol % of dppe, 5 mol % of CoCl₂⋅6 H₂O and 10 mol % of zinc powder to provide the corresponding 2,2′‐bipyridines. Under identical reaction conditions, 1‐(2‐pyridyl)‐1,6‐diynes and nitriles reacted smoothly with exclusive regioselectivity to produce 2,2′‐bipyridines in good yield. 2,2′‐Bipyridines were also obtained by the double [2+2+2] cycloaddition reaction of 1,6,8,13‐tetraynes with nitriles. Similarly, 2,2′:6′,2′′‐terpyridines were synthesized from 1‐(2‐pyridyl)‐1,6‐diyne and 2‐cyanopyridine. The regiochemistry observed can be explained by considering the electronic nature of cobaltacyclopentadiene intermediates and nitriles. A survey of the exclusive regiochemical trend gives reasonable credence to the synthetic potential of the present method.     

Synthesis and characterization of novel polyaspartimides derived from 2,2′‐dimethyl‐4,4′‐bis(4‐maleimidophenoxy)biphenyl and various diamines

A novel bismaleimide, 2,2′‐dimethyl‐4,4′‐bis(4‐maleimidophenoxy)biphenyl, containing noncoplanar 2,2′‐dimethylbiphenylene and flexible ether units in the polymer backbone was synthesized from 2,2′‐dimethyl‐4,4′‐bis(4‐aminophenoxy)biphenyl with maleic anhydride. The bismaleimide was reacted with 11 diamines using m‐cresol as a solvent and glacial acetic acid as a catalyst to produce novel polyaspartimides. Polymers were identified by elemental analysis and infrared spectroscopy, and characterized by solubility test, X‐ray diffraction, and thermal analysis (differential scanning calorimetry and thermogravimetric analysis). The inherent viscosities of the polymers varied from 0.22 to 0.48 dL g⁻¹ in concentration of 1.0 g dL⁻¹ of N,N‐dimethylformamide. All polymers are soluble in N‐methyl‐2‐pyrrolidone, N,N‐dimethylacetamide, N,N‐dimethylformamide, dimethylsulfoxide, pyridine, m‐cresol, and tetrahydrofuran. The polymers, except PASI‐4, had moderate glass transition temperature in the range of 188°–226°C and good thermo‐oxidative stability, losing 10% mass in the range of 375°–426°C in air and 357°–415°C in nitrogen. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 73: 279–286, 1999     

Synthesis of 5,5′‐Diformyl‐2,2′‐difuran from 2‐Furfural by Photochemical Aryl Coupling

The synthesis of 5,5′‐diformyl‐2,2′‐difuran (IUPAC name: [2,2′‐bifuryl]‐5,5′‐dicarbaldehyde) in good yields by the intermolecular coupling of 2‐furfural and 5‐bromo‐2‐furfural has been achieved. Optimum yields were obtained when mixtures of the substrates in acetonitrile were treated with polyvinylpyridine powder (Reillex 402), and irradiated with UV light through a quartz filter. Low yields of coupling product were obtained in the absence of this base or if hydrocarbon solvents were used. A mechanistic pathway involving a transient exciplex intermediate has been proposed.     

Organosoluble polyimides derived from asymmetric 2‐substituted‐and 2,2′,6‐trisubstituted‐4,4′‐oxydianilines

We report a new method for the preparation of asymmetric diamines using 4,4′‐oxydianiline (4,4′‐ODA) as the starting material. By controlling the equivalents of bromination agent, N‐bromosuccinimide, we were able to attach bromide and phenyl substituents at the 2‐ or 2,2′,6‐positions of 4,4′‐ODA. Thus, four new asymmetric aromatic diamines, 2‐bromo‐4,4′‐oxydianiline (6), 2,2′,6‐tribromo‐4,4′‐oxydianiline (7), 2‐phenyl‐4,4′‐oxydianiline (8) and 2,2′,6‐triphenyl‐4,4′‐oxydianiline (9), were synthesized by this method. Their structural asymmetry was confirmed using ¹H NMR spectroscopy. Asymmetric polyimides (PI10–PI13) were prepared from these diamines and three different dianhydrides (pyromellitic dianhydride (PMDA), 3,3′,4,4′‐biphenyltetracarboxylic dianhydride and 2,2‐bis(3,4‐dicarboxyphenyl)hexafluoropropane dianhydride) in refluxing m‐cresol. The formed polyimides, except PI10a derived from 6 and PMDA, were all soluble in m‐cresol without premature precipitation during polymerization. These polyimides with inherent viscosity of 0.41–0.96 dL g^?1, measured at a concentration of 0.5 g dL^?1 in N‐methyl‐2‐pyrrolidone at 30 °C, can form tough and flexible films. Because of the structural asymmetry, they also exhibited enhanced solubility in organic solvents. Especially, polyimides PI11a and PI13a derived from 7 and 9 with rigid PMDA were soluble in various organic solvents at room temperature. The structural asymmetry of the prepared polyimides was also evidenced from ¹H NMR spectroscopy. In the ¹H NMR spectrum of PI11a, the protons of pyromellitic moiety appeared in an area ratio of 1:2:1 at three different chemical shifts, which were assigned to head‐to‐head, head‐to‐tail and tail‐to‐tail configurations, respectively. These polyimides also exhibited good thermal stability. Their glass transition temperatures ranged from 297 to 344 °C measured using thermal mechanical analysis. © 2013 Society of Chemical Industry     

Synthesis and properties of new aromatic polyimides based on 2,2′‐dibromo‐4,4′,5,5′‐benzophenone tetracarboxylic dianhydride

New polyimides with enhanced thermal stability and high solubility were synthesized in common organic solvents from a new dianhydride, 2,2′‐dibromo‐4,4′,5,5′‐benzophenone tetracarboxylic dianhydride (DBBTDA). DBBTDA was used as monomer to synthesize polyimides by using various aromatic diamines. The polymers were characterized by IR and NMR spectroscopy and elemental analysis. These polyimides had good inherent viscosities in N‐methyl‐2‐pyrrolidinone (NMP) and also high solubility and excellent thermo‐oxidative stability, with 5 % weight loss in the range 433 to 597 °C. Copyright © 2004 Society of Chemical Industry     

Synthesis of phosphorus-containing flame retardants and investigation of their flame retardant behavior in textile applications

Flame retardants are a growing area of research interest. Nonhalogenated, durable, and nonleachable flame retardants are one of the main strategies used in the research of flame retardant polymers. In this regard, the covalent attachment of phosphorus-containing flame retardants onto cotton fabric has been developed. Two types of reactive phosphorus-containing flame retardants (MKT-1 and MKT-2) have been synthesized and used as a surface coating for cotton fabric. MKT-1 possesses anhydride and acid functionalities that can react with the  OH functionalities in cellulose. In addition, MKT-2 has both acid and organosilicon groups that can also react with the hydroxy group present in cellulose. The structures of the reactive flame retardants (MKT-1 and MKT-2) were characterized using ¹³C and ³¹P nuclear magnetic resonance spectroscopy. Thermal properties of the coated and uncoated cotton fabrics were investigated using thermogravimetric analysis. Surface characterization was carried out using scanning electron microscopy and X-ray photoelectron spectroscopy. A standard test method used to evaluate the flammability of blankets (BS 5852) was also applied to characterize the fire retardant properties of the coated and uncoated cotton fabrics studied. Different loadings of MKT-1 and MKT-2 on the fabric (10, 20, and 30% by weight in dimethylformamide solution) were applied in the dip coating process. The cotton fabric coated with 30% MKT-2 does not burn after being subjected to a propane burner for 20 s and also produced the highest char yield (36%) at 500 °C. Inductively coupled plasma–optical emission spectrometry showed that MKT-1 contains 8.23 ± 0.33 P% whereas MKT-2 contains 3.88 ± 0.15 P%. Although MKT-1 possess a higher P content than MKT-2, the additive effect caused by the organosilicon and nitrogen groups present in MK-2 enhance its flame retardant properties. Furthermore, the covalently attached flame retardant materials are durable and do not hydrolyze during washing. The mechanical properties of coated fabrics were characterized by a tensile test and significant change in elongation at break was observed. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47935.     

A facile one‐step synthesis of flame‐retardant coatings on cotton fabric via ultrasound irradiation

This article reports a facile one‐step methodology to increase fire resistance properties of cotton fabric. The flame‐retardant coating for cotton fabric was synthesized with methyltriethoxysilane and organophosphates (M102B) through an ultrasound irradiation process. The coating structure and surface morphology of uncoated and coated fabrics were investigated by Fourier transform infrared spectroscopy and scanning electron microscope, respectively. The flame‐retardant properties, bending modulus, air permeability and thermal stability were studied by vertical burning test, cantilever method, air permeability test and thermogravimetric analysis (TGA). As a result, the cotton fabric coated with 29.2% (mass increased) of flame‐retardant coating was able to balance the flame retardant property and wearing comfort of the fabrics. The TGA results showed that the residue char of cotton was greatly enhanced after treatment with the coating, which has a high char forming effect on cellulose during testing. Furthermore, flame‐retardant property of coated fabrics did not change significantly after 10 washing cycles. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45114.     

Note: Effect of flame retardant treatment on energy of pyrolysis/combustion of wood cellulose

The effect of potassium aluminium sulphate, (hereafter referred to as alum) on the energy of pyrolysis/combustion of wood cellulose was investigated using thermogravimetric analysis (TGA). It was observed that the energy of pyrolysis of all the materials employed increases with flame retardant loading. Hence, alum functions as flame retardant (FR) by a complex process that entails the dehydration, condensed phase and vapour phase mechanisms. An attempt is made to explain this fact.