Synthesis and characterisation of poly[2,2-(m-phenylene)-5,5-bibenzimidazole] as polymer electrolyte membrane for high temperature PEMFCs

Intermediate-high molecular weight poly2,2-(m-phenylene)-5,5-bibenzimidazole] has been produced by mixing 3,3′,4,4′-tetraminobiphenyl and isophthalic acid in polyphosphoric acid as polycondensing agent and triphenyl phosphite as catalyst. Polymers with intrinsic viscosities close to 1 were measured in 97% sulphuric acid. Membranes were prepared by solution casting and subsequently immersed in phosphoric acid in order to gain ionic conductivity. These membranes were characterised by Fourier transform infrared spectroscopy, X-ray diffraction, thermogravimetric analyses, methanol permeation and conductivity measurements. Levels of acid and water absorbed by the membranes were measured and the kinetic of this process was studied. Finally, doped membranes were tested in an actual fuel cell setup, obtaining also information about gases crossover from the open circuit potential. Acceptably reproducible molecular weights between 115,000 and 190,000 were obtained allowing the casting of mechanically stable membranes, which showed a great affinity towards phosphoric acid, high thermal stability, and a conductivity of 0.039 S/cm at 190 °C with the membrane equilibrated in saturated air at 60 °C. Open circuit potential of a PBI membrane was 0.99 V, close to those of commercial perfluorinated membranes. A H₂/O₂ fuel cell with dry gases was able to produce a maximum power output of 0.22 W/cm² at 175 °C.