The effect of lubrication conditions on belt finishing |
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| Authors: | Abdeljabar Khellouki Joël Rech Hassan Zahouani |
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| Affiliation: | 1. Université de Lyon, Ecole Nationale d’Ingénieurs de Saint-Etienne, LTDS, CNRS UMR5513, 58 rue Jean Parot, 42000 Saint-Etienne, France;2. Ecole Nationale Supérieure d’Arts et Métiers de Meknès, Marjane II, B.P. 4024 Beni M’hamed, Meknès, Morocco;1. Key Laboratory of Automobile Materials, College of Materials Science and Engineering, Jilin University, Changchun 130025, China;2. State Key Laboratory of Advanced Processing and Recycling of Nonferrous Metals, Lanzhou University of Technology, Lanzhou 730050, China;3. School of Mechanical Engineering, Shenyang University of Chemical Technology, Shenyang 110142, China;1. Department of Mechanical Engineering, Stanford University, Stanford, CA 94305-3030, USA;2. Department of Mechanical Science and Engineering, University of Illinois at Urbana-Champaign, Urbana, IL 61801, USA;3. Department of Chemical and Biomolecular Engineering, University of Illinois at Urbana-Champaign, Urbana, IL 61801, USA;4. Department of Chemistry, University of Illinois at Urbana-Champaign, Urbana, IL 61801, USA;5. Department of Electrical and Computer Engineering, University of Illinois at Urbana-Champaign, Urbana, IL 61801, USA;1. Department of Physics, Faculty of Science, Arak University, Arak 38156-88349, Iran;2. Institute of Nano Science and Nano Technology, University of Kashan, P.O. Box 87317-51167, Kashan, Iran;1. Department of Mechanical Engineering, National Institute of Technology, Calicut 673601, Kerala, India;2. School of Nano Science and Technology, National Institute of Technology, Calicut 673601, Kerala, India;3. Department of Mechanical Engineering, Government Engineering College, Idukki 685603, Kerala, India |
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| Abstract: | The belt finishing process is a recent manufacturing technique in the field of superfinishing of hard material. Belt finishing leads to an homogenous surface with a very smooth surface roughness and good bearing curve parameters. In this way, belt finishing can complement effectively hard turning, whose disability is the shifting of the surface quality due to tool flank wear. In order to study the effect and the interaction of lubrications conditions on belt finishing after hard turning, an experimental study is proposed. The interaction between lubrications conditions and belt feed and the effect on roughness parameters has been investigated. It was shown that minimum quantity lubrication with low belt feed is the best way to have the optimal roughness characteristics. Under these conditions, the process is not a basic belt finishing operation but a combination of belt finishing and lapping due to the presence of a slurry made of free abrasive grains, microchips and oil, in the contact. Additionally, it has been revealed that dry belt finishing is not suitable because of the rapid destruction of abrasive grains. |
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