Pressureless sintering of boron carbide

The effect of small Al addition on pressureless-sintering and mechanical properties of B₄C ceramic was analyzed. Different amounts of aluminium powder, from 0% to 5 wt%, were added to the base material and pressureless-sintering was conducted at 2050 and 2150 °C under argon atmosphere. Microstructure, crystalline phases, density evolution, fracture strength, elastic modulus, hardness and fracture toughness were analyzed and correlated to Al additions and firing temperature. Density and grain size of sintered samples increased significantly with Al load while the effect of sintering temperature was less evident; 94% dense material was obtained by adding 4 wt% Al. Bending strength, hardness and fracture toughness of sintered B₄C samples were shown to increase for Al content up to 4 wt% while further additions resulted in a decrease of the mechanical resistance. Conversely, elastic modulus showed an increase with Al load especially between 1 and 3 wt%.