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Optimisation of diamond-like carbon films by unbalanced magnetron sputtering for infrared transmission enhancement
Affiliation:1. Institute of Metallurgy and Materials Science, Polish Academy of Sciences, 30-059 Cracow, 25 Reymonta Street, Poland;2. Laboratory of Surface Engineering and Tribology, Faculty of Mechanical Engineering and Robotics, AGH University of Science and Technology, Cracow, Poland;3. CHIRMED-Manufacturer of Surgical and Medical Instruments, 8a Mstowska Street, 42-240, Rudniki, Poland;4. JOANNEUM RESEARCH –Materials, Institute for Surface Technologies and Photonics, Niklasdorf, Austria
Abstract:Diamond-like carbon (DLC) films have potential applications in infrared transmission enhancement. Reducing or eliminating mechanical stress and optical absorption of DLC is important in such applications because relatively thick films are necessary. In this work, DLC was deposited in an unbalanced magnetron sputtering (UBMS) system. Mechanical and optical properties of the DLC films were analysed. Thick DLC films were deposited which satisfied applications for the infrared windows at 3–5 and 8–10 μm. At optimised conditions, the stress in the DLC films decreased with increasing thickness, approaching 1 GPa. For single side DLC coated silicon substrate, about 69% transmittance was achieved at wavelengths near 5 μm, close to the theoretical value for non-absorbing DLC material. Other properties such as surface roughness, wetting angle, and stability were also studied, which showed that the DLC films produced in the UBMS system were excellent for infrared transmission enhancement applications in tough environments.
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