Punching of noncircular micro-holes and development of micro-forming |
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Authors: | Gwo-Lianq Chern Sen-De Wang |
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Affiliation: | aDepartment of Mechanical Engineering, National Yunlin University of Science and Technology, 123, University Rd., Sec. 3, Touliu, Yunlin 640, Taiwan |
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Abstract: | In this paper, vibration-EDM technology was introduced by the vibrating worktable designed to fabricate noncircular micro-electrodes and micro die-openings using wire electro-discharge grinding (WEDG). Micro punches and micro die-openings with different clearances were fabricated by controlling the spark gap in micro electrical discharge machining (micro-EDM). The micro-punching experiments include producing triangular and hexagonal micro-holes with a side length of 200 μm on brass strip. Punching of successive hexagonal micro-holes was also carried out successfully. The micro-forming experiments were conducted on copper and brass, producing cup-shaped protrusions with a diameter of 300 μm. All the experimental results show that the modified micro-punching machine is able to perform both micro-punching and micro-forming operations. |
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Keywords: | Micro-EDM Micro-punching Micro-forming Noncircular micro-hole Vibration-EDM WEDG |
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